RASOR ZERO702 Mounting instructions

USE MANUAL
ED.1-01/14
English
BATTERYSCISSORS
MOD.ZERO702
SERIALNUMBER

2
EN
COMPANY
ACKNOWLEDGMENT
DearCustomer,
thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.
Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,
furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor
years.Itsproductionhasbeenalwayssynonymouswithreliabilityattestedbymanyof
satisfiedcustomers.
Rasor®qualitysystem supervisesall thecompanyactivities in orderto providetheCustomer
withaservicethatmeets its needsandexpectations intermsof productquality,delivery
reliabilityandstock of finishedproducts.
Allthepartsofthedeviceshavebeenplannedandproducedto guaranteeanoptimum
performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®
products,itisrecommendedusingonlyoriginalsparepartsandtocontacttheheadoffice
foranymaintenancework.
Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 byLuigiSpinelli.Formore
thansixtyyearsithasbeenproducingautomaticcuttingsystems,cuttingunits fortextile
applications andelectricandpneumaticcutters.
Initiallyconsideredasapointof referenceforcuttingsystemsinthe
textileapplications,theRasor®products arenowadayswidelyusedin
otherfields:chemical,automotive,nauticalandsportsectorsandin
furnituremanufacturing.
Rasor®canrelyontheprofessionalcontinuityof three generations,
thanksto theprecious supportof thepromotingpartner,to hispassion,dedicationandgreat
experienceof seventyyears.
Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing
of theproductupto its packinganddelivery,iscarriedoutinRasor®premisesbyqualified
operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its
founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessentialsince
thebeginningof its activity.
Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe
improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand
technologies.

EN
3
1.GENERALSAFETY RULES
Thismanualisanintegralpartof batteryscissorsZERO702 andmust becarefully
readbeforeusingit,sinceitgivesimportantindicationswithregardstoitssafe
installation,useandmaintenance.Keepitwith care.
BeforeusingbatteryscissorsZERO702,readcarefullythefollowinggeneral
safetyrules.
•PACKAGING.
Aftertakingoffthepackagingmakesurethatthebatteryscissorsareintact.In
caseofdoubtdonotusethemandcontactanauthorizedservicecentre.Do
notleavepiecesofpackaging(plasticbags,foampolystyrene,boxes,etc.)
withinthereachofchildrenordisabledpersons,sincetheyarepotentialsources
ofdanger.
•AVOIDDANGEROUSENVIRONMENTS.
PreventthebatteryscissorsZERO702componentsfromcomingincontact
withdamporwetsurfaces.
•KEEPCHILDRENAWAY.
Unauthorizedpersons,inparticularchildren,mustbekeptawayfromtheworking
area.
•KEEPTHE WORKINGAREAALWAYSINORDER.
Theworkplacemustalwaysbekeptinorderandwell lightened;liquidsoroil
tracesmustnotbepresent.
•ALWAYSUSEBATTERYSCISSORSZERO702PROPERLY.
Usethebatteryscissorsonlytocarryouttheworkstheyhavebeen designed
for;donotusethemimproperly.
•OBSERVETHEUSEOFTHE TOOLS.
Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.
•AVOIDACCIDENTALSTARTINGS.
BeforeconnectingbatteryscissorsZERO702,makesurethateverythingis
installedproperly.
•CLOTHING.
Donotuselargeclothesoraccessoriesthatmightgetstuck inthemoving
parts.
•GOGGLESANDPROTECTIVEMETALMESHGLOVES.
Always usegoggles,protectivemetalmesh glovesapprovedbyRasor®during
useandmaintenanceoperations(accordingtoUNIEN388:2004standard).
•SPAREPARTS.
Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.
Blademaintenancemust beonlyperformedbyRasor®technicians.
•INSTALLATION.
Anyinstallationthatisnot inconformitywiththesespecifications couldjeopardize
yoursafetyandcancelsthewarranty.

4
EN
ALLRIGHTSARERESERVEDACCORDINGTOTHE
INTERNATIONALCOPYRIGHTCONVENTIONS,
Thereproductionof anypartof thismanual, inanyform,isforbiddenwithoutthe
priorwrittenauthorizationof Rasor®ElettromeccanicaS.r.l.
Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas
beentakenincollectingandcheckingthedocumentationcontainedinthis
manualto makeitas completeandcomprehensibleaspossible.
Nothingcontainedinthismanualcanbeconsideredasawarranty,either
expressedorimplied-including,not inarestrictiveway,thesuitabilitywarranty
foranyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa
modificationorconfirmationof thetermsof anypurchasecontract.
Rasor®ElettromeccanicaS.r.l.products havenot beenconceivedtoworkinareasatriskof
explosions andathigh riskof fireandtheycannotcutwetordampmaterials.Moreover,they
cannotworkincaseofrain.
Incaseof damageormalfunction,batteryscissorsZERO702mustnotbeuseduntilthe
CustomerCareTechnicalServicehasrepairedthem.
Theoriginalconfigurationof thebatteryscissorsmustnot bechangedatall.
Onreceivingthem,makesurethesupplycorrespondstowhathasbeenordered.
Incaseofnon-complianceimmediatelyinformRasor®.
Alsomakesurethescissorshavenotbeen damagedduringtransport.
CustomerCareTechnicalService
WARNING
Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although
themain featuresoftheequipmentdescribedin thismanualarenot subjecttochange,
Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details
andaccessories itdeemsnecessaryto improvetheproductorto meetmanufacturingor
commercialrequirements atanytimeandwithoutbeingobligedto updatethismanual
immediately.
Informativeletter
WARNING
RASOR
Foranyinformation,pleasecontact
RASOR®ELETTROMECCANICA S.r.l.
ViaV.Caldesi,6;20161,MILANO(MI)-ITALY
Phone:[phone];Fax:[phone]
e-mail: [e-mail]
web: www.rasor-cutters.com

EN
5
4
2.TRANSPORTAND PACKING
Thescissorsaredeliveredinacarryingcasewiththebatteryandthecharger.Thecodeof the
orderedproductandits serialnumberareindicatedoutsidethepackage(see picture1).The
followingaccessoriesarecontainedinabaginsidethecarryingcase:
1)Quadrangularblade(4sides);
2)Greasetube;
3)Driftforbladeassembly/disassembly;
4)Butterflywrenchforbladenutdisassembly.
2
2
3.PLATE DATA
Themanufacturer'sidentificationandECSTANDARD2006/42/ECconformityplate(see picture
below) islocatedonthefrontpartof thebatteryscissors.
The plate mustnotbe removedatall, evenifthe equipment isresold.Alwaysrefer
totheserialnumber(writtenontheplateitself)whencontactingthemanufacturer.
Severalsafetywarningsareprintedonacardwhichisappliedto thebatteryscissors;such
warningsmust bestrictlyfollowedbyeveryonedealingwiththeequipment. Thecompanyis
nottobe heldresponsiblefordamagetopropertyoraccidentstopeoplewhich
might occur iftheabove-mentionedwarnings arenotobserved.Insuch acase,
theoperatoristheonlypersonresponsible.
1
Serialnumber
Yearofproduction
Model
Motor
data
3
ZERO702 ZE_____ 18
600-1000 400
Batteryvoltage
READ
THE
INSTRUCTION
MANUAL
DONOT
REMOVE
THE
SAFETY
DEVICES
SHEARING
RISK
USE
METAL
GLOVES
USE
GOGGLES
1

6
EN
4. PRODUCTDESCRIPTION
ThismanualdescribesbatteryscissorsmodelZERO702 whichareusedinorderto quicklycut
fabricsinthetextileindustry,technicalandcompositefabrics.Theyareextremelyversatile,
lightandpreciseinthecuttingoperation.Thanksto theuseof asupportingfrontfootandof
aneffectivecuttingsystemwith quadrangularblade,itispossibleto usethebatteryscissors
to cutdifferentmaterials.Inparticularthescissorshavebeendesignedto cutdifficultmaterials
such asmoquettes,polymericmaterials,fiberglass,insulations andleather(even hide).
Onespecialfeatureof batteryscissorsZERO702 is theirabilityto sharpenthebladeineach
moment,withoutdisassemblingit,bymeans of agrindingwheelmountedonthescissors
head.Aftercarryingoutthisoperation,itispossibleto immediatelystartcuttingagain.A
highpowermotor,perfectlybalanced,withahighnumberof revolutions andtotallyfree of
maintenance,reducesthevibrations to theminimum.Forthisreasonthebatteryscissors
complywithLegislativeDecree no 187 dated19/8/2005, whichadopts EuropeanDirectiveno
2002/44/ECconcerningtherisksderivingfrommechanicalvibrations.
Themechanicalparts aremadeof high-qualitysteel,bronzeandaluminium andrequire
lubricationafterseveralworkinghours.
1
413
7
9
10
3
12 11
5
8
6
14
2
15
16
1Slidingswitch 9 Frontprotectionguard
2BatteryLi-Ion18VwithLED 10 Motorsupport
3Plasticmotorcasing 11 Backprotectionguard
4Steelfoot 12 Referencepoint
5Steelpolygonalblade 13 Carbidecounterblade
6Greaser 14 Platelockingthethreads
7Emerygrindingwheel 15 Bladespeedregulator
8Sharpeningbutton 16 Buttonforbattery
disconnection
Device components

EN
7
7.FIELDOFAPPLICATIONS
6.NOISE LEVEL
NOTE
It isadvisableforbatteryscissorsZERO702 ownersto verifythecompliancewiththestandard
concerningsafetyof workers:Italianlegislativedecree 81/08.Theuseof earprotecting
devicesiscompulsory.
Themaximum acousticpressurelevelemittedbybatteryscissorsZERO702 isabout60 dB(A).
Noisetests havebeen carriedoutin compliancewith StandardUNIENISO11202:2010. The
devicenoiselevels,measuredatdifferentdistances(withoutanysoundwavefilteringsystem),
varyintheextentof fewdb (A).
BatteryscissorsZERO702 havebeendesigned,manufacturedandassembledto cuteverykind
of fabricsormaterials,withtheexceptionofmetal,plasticorwood,bymeans of rotary
blades.
Thisequipmentmust not work:
-in areas proneto explosions;
-in presenceof finedustorcorrosivegases;
-to cutplastic,metalandwoodenmaterials.
ItisforbiddentousebatteryscissorsZERO702 for purposesdifferentfromthe
above-mentionedones.
5.TECHNICALFEATURES
The technical data isonlyindicative andit canbe changedwithout notice
HSSsteelquadrangularblade Ø70mm
HSS steel hexagonalbladeØ70mm
ExtrasteelcircularbladeØ70mm
HSS steel decagonalbladeØ70mm
Teflon® coatedHSS steel quadrangular
bladeØ70mm
Teflon®coatedHSSsteelhexagonal
blade Ø70mm
Integralcarbidehexagonalblade
Ø70 mm
70EHSS
Featuresoftheavailableblades
70SHSS
70CEXT
70EMD
70DHSS
70SHSSTF
70EHSSTF
70mm withcarbide counterblade
70SHSS,HSS steelquadrangular
blade 70 mm
600-1000 revolutions/min,
adjustable
about20 mm
DC18 V-400 W
Li-Ion18 V,3.0AhwithLED
indicator
1900 g
4400 g
LUX200
<2.5m/s
2
0~55°C
10 ~95%withoutcondensate
BatteryscissorsZERO702features
Blade diameter
Blade supplied
Blade speed
Cuttingworkingdepth
Motorpower
Humidity
Battery
Weight(withbattery)
Weightwithpackage
Minimumluminosityforworking
operations
Vibrationsatthe startup
Temperature

8
EN
9. RESIDUALRISKS
Eventhoughthebatteryscissorsaresafe,operatorsmust payattentionto preservetheirand
otherpeople’ssafety.
LAttheendof theworkingoperations,themetalliccomponents couldbeveryhot.
LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.
8.USE WARNINGS
We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.
·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the
countrywherethedeviceissold.
·It is STRICTLY FORBIDDENto smokeduringtheinstallation oradjustmentoperations of
thebatteryscissors.
·TheCustomerundertakesto complywithandmakehisstaff observeall therulesand
regulations inforceconcerningsafety,preventionof accidents andhealthinthework
place.Therefore,theCustomerassumestheresponsibilityto strictlyfollowall therules
andregulations inforce,aswell asthespecialprovisions inforceinsportandpublic
installationstheCustomerdeclarestoknowafterreceivingalltherelativenecessarypieces
of information.
·Thebatteryscissorswork alsowithouttheir safetyprotectivedevice.This
protectivedevicemustNEVERbe removed.
·Alwayscheck theresistanceof thematerialto becutandthekindof bladewhichisbeing
used.
·TheCustomershall equiphis own personnelwith all theindividualsafetyprotections for
theexecutionof theworks,aswell aswiththeoneswhichmightbeprescribedbythe
Manufacturerdueto specificdangerconditions of theplantorof thearea wherethe
personnelmust work.
·Onlyoneoperatormust usethebatteryscissorsalwaysstandingbehindtheguidehandle.
Donot makeanyadjustmentwhilethebladeisworking.
·It isallowedto assemblebatteryscissorsZERO702 onmachinesO.E.M.onconditionthat
theiroriginalstructureisnot modified.Otherwise,theinterventionmust becertifiedby
Rasor®.

EN
9
10.RULES FOR THECAREOFTHELITHIUM-ION BATTERIES
Thefollowingrulesshouldbenotedwhencaringforyourlithium-ionbatteriesifyouwant
tomaintaintheperformanceoftheenergystoreforaslongaspossible:
·Thefirstchargeiscrucial.Fullychargethebatterybeforeusingitforthefirsttime.
·Eachbatteryonlyhasalimitednumberofchargecycles.Don'tthereforerechargethe
batteryateveryopportunity.Insteaduseituntilitisalmostflat(10...20%ofcharge).
Dependingonloading,thehigh-quality,3Ah capacitybatterycells canbecharged
upto2,000times.Assuming250daysareworkedayearandthatthebatteriesare
chargeddaily,this corresponds toabatterylifeof8years.
·IIfthebatteryisdischargedbelowitsnominalvoltage,thiscantriggerprocesses
whichdamageordestroythebattery.Thebatteriesarethereforefittedwithelectronics
which warn theuserandshutdown thedevicebeforetotaldischargecan takeplace.
·Frequentoverchargingcanalsopermanentlydamagethebattery.Thechargertherefore
automaticallyfinishes thechargingprocess as soonasthebatteryis fullycharged.Do
notattempttoforcemorechargeintothebatteriesbyunpluggingandreconnecting
thecharger.Suchactionwill notproduceahighercharge-itwillonlydamagethe
batteries.
·Chargingshouldgenerallyonlybeundertakenatroomtemperature(around18-21
degrees).Avoidchargingacoldbatteryasitdamagesthecells.Alwayswarmthe
batteryuptoroom temperaturebeforecharging,especiallywhen itiscoldoutdoors
inwinter.
·Hightemperaturesalsodamagethebattery.Neverleavethebattery,andpreferably
nottheentiretoolbox,inthecarordirectsunlightonhot sunnydays.Attemperatures
above60 degreesCelsius,theLi-ionbatterypermanentlylosescapacity.
·Lithium-ionbatteriesshouldn'tbestoredflatorfullychargedforlongperiods.Extensive
testinghasfoundacapacityof40...50 %andlowtemperatures (butnotbelow0°C)
tobeoptimum forstorage.Ideallytheyshouldbekeptat5°Cto10°C.Rechargingis
neededatleast every12monthsas thebatteries willself-discharge.
·Abatterywhichisnot beingusedshouldbestoredinacoolbutnotcoldplace.Even
whennot beingused,batteriesloseenergy.TheLi-ionbatteryloses3...5%ofits
chargeamonth.
·Ifalithium-ion batteryisnotusedforalongperiod,itshouldberechargedafter12
months atthelatestotherwiseitwillbeirreparablydamaged.
·Old,usedbatteriesmustofcoursebedisposedofinanenvironmentallyfriendly
manner.

10
EN
A
11. USE
3
Tousethebatteryscissorsmanually,proceedasfollows:
1) Releasethebattery(ifitischarged)fromthe
chargerasdescribedatparagraph 13;
2) Connectthebatteryto themotorandfixit
followingtheslotsonthebattery;
3) Laythematerialto becuton atable;
4) Putthematerialonthecuttingfoot(see picture
3);
5) Lettheswitchslideforwardinorderto startthe
scissors;
6) Push thebatteryscissorsinthedesireddirection,
beingcarefulto keepthematerialinfrontofthem
asstretchedaspossibleandpreventingitfrom
curlinginthefrontpartof thescissors.
NOTE
Thethrustonthebatteryscissorsmust beasuniformas
possible.Tocarryoutlinearcuts withprecision(andto
followpredeterminedpaths),wealsorecommendusing
thearrowpoint(see point“A”inpicture4).
4
12.SPEEDREGULATION
5
ThescissorsZERO702 havearegulatorfor6speedlevels
(see picture5).It ispossibleto changethespeedalso
whenthescissorsareworking.Thebladespeedcango
from600 rpm(Pos.“1”) to 1000 rpm.
The“standard” positionisposition“2”formostmaterials.
It is advisableto uselowspeedlevels forhard,gummy,
plasticoradhesivematerials.Highspeedlevelsareinstead
suggestedfornaturalfibersandsimplefabricsorwhen
araisedspeedisneeded.
WARNING
Usingthebattery scissorsZERO702 with highbladespeedacceleratesthewearof
themovingpartssuch asblade,counterbladeandgearpair.
Thehighbladespeeddeterminesalsoafasterloss ofbatterycharge.