RealFlame ELEGANCE 850 Installation instructions

ELEGANCE
®
, SIMPLICITY
®
,
PURE VISION
®
DECORATIVE FIREBOXES
INSTALLATION & OPERATING MANUAL
Elegance – Simplicity – Pure Vision fire boxes are approved to be
installed as a zero clearance firebox and are designed to operate on
Natural Gas and Propane (LPG) gases ONLY.
Approval Numbers: 6094 & GSCS20018
Installed primarily as a decorative appliance. Not certified as a Space Heater.
VERSION 20

2
WARRANTY
Provided your Real Flame gas fire is installed in strict accordance with our installation instructions, the
firebox is unconditionally guaranteed for ten years and all other parts for twelve months from date of
purchase.
This unconditional warranty covers parts and labour at our discretion taking into consideration normal wear
and tear and does not cover fires installed in outdoor settings.
INSTALLATION NOTICE
The installation of this appliance is only to be carried out by an authorised person in accordance with the
Manufacturer’s Instructions, local gas fitting regulations, AG601 installation code for gas burning
appliances and any other relevant statutory regulations.
In all cases the installation of this appliance shall meet the requirements as set out in AS5601/AG601.
NOTE: A slight smell may be apparent for the first few hours of use. This is due to the heat resistant
paint curing. It is recommended to open windows in the room for the first lighting of the fire. In some
instances a slight discolouration may occur inside the firebox. This is a normal condition and is not
covered by warranty.
WARNING
This firebox has a naked flame, care should be taken when it is operating if children or the infirm are
in close proximity. A safety screen is recommended if constant supervision is not possible.
IMPORTANT SAFETY NOTICE
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIAL NEAR THE APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILST IT IS IN OPERATION.
CARE MUST BE TAKEN TO ENSURE THAT ANY RETURN AIR REGISTER OR EXHAUST SYSTEM DOES
NOT ADVERSLEY AFFECT THE OPERATION OF THE APPLIANCE OR DRAUGHT OF CHIMNEY OR FLUE.
VENTILATION REQUIREMENTS
MODEL SIZE EFFECTIVE VENTILATION
ELEGANCE 850 32,000mm2
ELEGANCE 1000 50,000mm2
ELEGANCE 1800 72,000mm2
ELEGANCE 3300 144,000mm2
SIMPLICITY 850 32,000mm2
SIMPLICITY 1000 50,000mm2
SIMPLICITY 1800 72,000mm2
SIMPLICITY 3300 144,000mm2
PURE VISION 850 32,000mm2
PURE VISION 1000 50,000mm2
PURE VISION 1800 72,000mm2
PURE VISION 3300 144,000mm2

CONTENTS
Contents ..................................................................................................................3
Data Plate.................................................................................................................4
Zero Clearance Modular Installation & Dimensions ................................................5
Dimensions Elegance 850 .......................................................................................6
Dimensions Elegance 1000 .....................................................................................7
Dimensions Elegance 1800 .....................................................................................8
Dimensions Elegance 3300 .....................................................................................9
Dimensions Simplicity 850.....................................................................................10
Dimensions Simplicity 1000...................................................................................11
Dimensions Simplicity 1800...................................................................................12
Dimensions Simplicity 3300...................................................................................13
Dimensions Pure Vision 850 ..................................................................................14
Dimensions Pure Vision 1000 ................................................................................15
Dimensions Pure Vision 1800 ................................................................................16
Dimensions Pure Vision 3300 ................................................................................17
Zero Clearance Modular Installation
Elegance & Simplicity Timber Frame Installation ..................................18
Pure Vision Timber Frame Installation ...................................................19
Installation Check List ............................................................................................20
Lighting/Testing and Failure Procedure.................................................................21
Flue Requirements (Standard) ..............................................................................22
Flue Requirements (Power Flue Kit) ......................................................................23
Optional Power Flue...............................................................................................24
Introduction.............................................................................................24
Installation...............................................................................................24
Motor Clearance .....................................................................................27
Frameout.................................................................................................28
Motor exploded view ..............................................................................28
Internal Motor..........................................................................................29
External Motor ........................................................................................30
Flue Terminations ...................................................................................31
Wiring Diagram.......................................................................................32
Troubleshooting Electronic Ignition and Power Flue System ...............................33
Parts List ................................................................................................................35
Trims & Marble Options .........................................................................................36
Real Flame contact information .............................................................................40
3

MODEL SIZE N.G LPG NG LPG NG LPG
ELEGANCE 850 2 x 2.2 2 x 1.1 37 31 0.08 2.60 6094 540
ELEGANCE 1000 2 x 2.5 2 x 1.2 39 36 0.43 2.55 6094 750
ELEGANCE 1800 4 x 2.8 4 x 0.95 63 52 0.70 2.54 GSCS20018 1400
ELEGANCE BOX 1 3300 4 x 2.8 4 x 0.95 63 52 0.70 2.54 GSCS20018 1400
ELEGANCE BOX 2 4 x 2.8 4 x 0.95 63 52 0.70 2.54 GSCS20018 1400
SIMPLICITY 850 2 x 2.2 2 x 1.1 37 31 0.08 2.60 6094 540
SIMPLICITY 1000 2 x 2.5 2 x 1.2 39 36 0.43 2.55 6094 750
SIMPLICITY 1800 4 x 2.8 4 x 0.95 63 52 0.70 2.54 GSCS20018 1400
SIMPLICITY BOX 1 3300 4 x 2.8 4 x 0.95 63 52 0.70 2.54 GSCS20018 1400
SIMPLICITY BOX 2 4 x 2.8 4 x 0.95 63 52 0.70 2.54 GSCS20018 1400
PURE VISION 850 2 x 2.2 2 x 1.1 37 31 0.08 2.60 6094 540
PURE VISION 1000 2 x 2.5 2 x 1.2 39 36 0.43 2.55 6094 750
PURE VISION 1800 4 x 2.8 4 x 0.95 63 52 0.70 2.54 GSCS20018 1400
PURE VISION BOX1 3300 4 x 2.8 4 x 0.95 63 52 0.70 2.54 GSCS20018 1400
PURE VISION BOX2 4 x 2.8 4 x 0.95 63 52 0.70 2.54 GSCS20018 1400
INJECTOR Mj/Hr TPP APPROVAL No. BURNER
MODEL
4
DATA PLATE (Affixed to the base of the unit for reference to gas pressure & consumption)

ZERO CLEARANCE MODULAR INSTALLATION
• The Firebox is designed to be installed into a new frame out as shown on pages 18 & 19.
• The fire can be installed at ground level or raised to what ever height is required providing
the flue length is 2.7 meters or more.
• The firebox can sit directly onto a wooden surface.
• The Firebox requires twin skin flue with an AGA approved cowl (or optional Power Flue –
refer pages 23 to 34)
• The control valve on the Firebox is an electronic ignition system and as such, electrical
work is required.
5
Overall Dimensions (in mm)
MODEL Size Inner Outer
ELEGANCE 850 200 250
ELEGANCE 1000 250 300
ELEGANCE 1800 300 350
ELEGANCE 3300 300 x2 350 x2
SIMPLICITY 850 200 250
SIMPLICITY 1000 250 300
SIMPLICITY 1800 300 350
SIMPLICITY 3300 300 x2 350 x2
PURE VISION 850 200 250
PURE VISION 1000 250 300
PURE VISION 1800 300 350
PURE VISION 3300 300 x2 350 x2
POWER FLUE (optional) BEFORE MOTOR 150 200
AFTER MOTOR 150 200
Flue Sizes (in mm)
MODEL A B C D E
850 920 950 450 570 155
1000 920 1100 450 570 155
1800 1140 1900 450 500 190
3300 1135 3400 450 500 190
D
B
E
A
C
12mm Gas Line
Inlet Point
Connection to Power Flue
or electronic ignition
(Optional)
125c
90c Power Lead
(Optional)
REAR OF FIREBOX
130c
100c
70c
90c

6
FRONT - 3 SIDEDFRONT - 4 SIDED
B
A
E
D
C
DIMENSIONS
Elegance 850
Elegance 850 Trim
AB CDEF GH
920 950 450 570 165 335 230 150
IJKLMNO
520 - 50 50 50 520 350
AB CDE
1043 713 1043 613 100

FRONT - 3 SIDEDFRONT - 4 SIDED
B
A
D
C
E
DIMENSIONS
Elegance 1000
Elegance 1000 Trim
AB CDE
1193 713 1193 613 100
7
AB CDEF GH
920 1100 450 570 165 335 230 150
IJKLMNO
520 - 50 50 50 520 350

8
LAME
E 1800
1:20
FRONT - 3 SIDEDFRONT - 4 SIDED E
B
A
D
C
DIMENSIONS
Elegance 1800
Elegance 1800 Trim
AB CDEF GH
1135 1900 450 500 190 370 215 435
IJKLMNO
450 - 50 50 50 450 635
AB CDE
1990 640 1990 540 100

DIMENSIONS
Elegance 3300
AB CDEF GH
1135 3400 450 500 190 370 215 435
IJKLMNO
330 120 50 50 50 450 635
9

J
DIMENSIONS
Simplicity 850
AB CDEF GH
920 950 450 570 165 335 230 150
IJKLMNO
400 120 50 50 50 520 350
10

DIMENSIONS
Simplicity 1000
AB CDEF GH
920 1100 450 570 165 335 230 150
IJKLMNO
400 120 50 50 50 520 350
11

PLAN
FRONT
REAR
RHSLHS
F
C
A
D
J
I
N
G
K
L
B
M
E
O
H
87
12 5
87
130
10 0
70
DIMENSIONS
Simplicity 1800
AB CDEF GH
1135 1900 450 500 190 370 215 435
IJKLMNO
330 120 50 50 50 450 635
12

DIMENSIONS
Simplicity 3300
AB CDEF GH
1135 3400 450 500 190 370 215 435
IJKLMNO
330 120 50 50 50 450 635
13

DIMENSIONS
Pure Vision 850
AB CDEF GH
920 950 450 570 155 335 230 150
IJKLMNO
400 120 50 50 50 520 350
14

15
DIMENSIONS
Pure Vision 1000
AB CDEF GH
920 1100 450 570 185 335 230 150
IJKLMNO
400 120 50 50 50 520 350

16
PLAN
FRONT
REAR
RHSLHS
F
C
A
D
J
I
N
G
K
L
B
M
E
O
H
87
12 5
87
130
10 0
70
430mm
328
mm
DIMENSIONS
Pure Vision 1800
AB CDEF GH
1135 1900 450 500 190 370 215 435
IJKLMNO
330 120 50 50 50 450 635

N
M 430mm
328
mm
G
DIMENSIONS
Pure Vision 3300
AB CDEF GH
1135 3400 450 500 190 370 215 435
IJKLMNO
330 120 50 50 50 450 635
17

Timber Frame Installation
ZERO CLEARANCE MODULAR INSTALLATION - ELEGANCE & SIMPLICITY
IMPORTANT
Install unit and
fluing before
plasterboard.
A
B
C
D
(Recommended only)
HEATER
TRIM
Floor 0 mm
Sides 25 mm
Top 100 mm
Flue Outer 25 mm
CLEARANCES FROM
COMBUSTIBLES
NOTE: All Modular fires and flue kits
are to be installed PRIOR to
plasterboard. Plasterboard is to be run
past stud frame and up to fire opening
either terminating in square edge, or for
Simplicity and Elegance a 3 or 4 sided
trim finish.
MODEL A B C D
ELEGANCE 850 1000 1000 475 2100
ELEGANCE 1000 1000 1150 475 2100
ELEGANCE 1800 1150 1950 475 3000
ELEGANCE 3300 1235 3450 475 3600
SIMPLICITY 850 1000 1000 475 2100
SIMPLICITY 1000 1000 1150 475 2100
SIMPLICITY 1800 1150 1950 475 3000
SIMPLICITY 3300 1235 3450 475 3600
Frameout Dimensions (in mm)
18
Plaster to run
beyond stud and
behind trim

ZERO CLEARANCE MODULAR INSTALLATION - PURE VISION
Timber Frame Installation
A
C
D
(Recommended only)
B
Floor 0 mm
Sides 25 mm
Top 100 mm
Flue Outer 25 mm
CLEARANCES FROM
COMBUSTIBLES
NOTE: All Modular fires and flue kits
are to be installed PRIOR to
plasterboard. Plasterboard is to be run
past stud frame and up to fire opening
either terminating in square edge, or for
Simplicity and Elegance a 3 or 4 sided
trim finish.
Frameout Dimensions (in mm)
MODEL A B C D
PURE VISION 850 1000 1000 475 2100
PURE VISION 1000 1000 1150 475 2100
PURE VISION 1800 1150 1950 475 3000
PURE VISION 3300 1235 3450 475 3600
19

Installation Procedure
Check frame out has been constructed correctly and has not been plastered.
Check frame out and structure above is clear of any structures that may impede the flue run. If the
flue needs to be off set with 45 deg bends, the offset length can be no more than 20% of the total
flue run. It is recommended that after the last bend at least two full lengths of flue are added in the
vertical.
Ensure an adequately sized gas connection is available within the frame out, a 15mm gas copper
pipe is to be provided into the firebox. An access hole is provided in the back of the firebox. A
500mm tail is required into the firebox to allow for connection to the burner.
Position the unit ensuring the wiring loom and gas pipe are accessible.
Connect the twin skin flue (or Optional Power Flue if supplied).
Install an AGA approved gas cowl ensuring the termination meets all relevant code requirements.
Connect the gas line to the burner connection using the 15mm flared copper union (supplied).
Connect the wiring terminals to the ignition pack as shown below.
Note: Do not locate the switch further than 6 meters from the firebox.
Place the burner surround or optional front or marble base over the burner.
Place the coals or optional pebbles randomly on the ceramic blanket. If coals and logs option is
supplied, place logs on top of coals randomly.
IMPORTANT! Only ceramics supplied by Real Flame are to be used.
TICK BOXES
ZERO CLEARANCE MODULAR INSTALLATION
DO NOT BLOCK
INTAKES ON INSTALL
DO NOT BLOCK
INTAKES ON INSTALL
20