Reese 3400 User manual

Reese 3400 Drum Mower
Operators Manual
New Zealand
REESE ENGINEERING LTD,
PALMERSTON NORTH,
NEW ZEALAND
Tel: [phone]
Fax: [phone]
e-mail: [e-mail]
WEBSITE: www.reese.co.nz
Australia
REESE ENGINEERING LTD,
GEELONG, VICTORIA,
AUSTRALIA.
Freephone: 1-800-140-196
Freefax: 1-800-140-195
e-mail: ree[email protected]
WEBSITE: www.reese.co.nz
FOR YOUR NEAREST
DEALER AND FURTHER
INFORMATION CONTACT
USA
REESE AGRI-USA,
BRAYMER, MISSOURI,
USA
Tollfree: 800-717-3373
Fax: [phone]
e-mail: ree[email protected]
WEBSITE: www.reese.co.nz

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Dear Valued Owner,
Congratulations and thank you. You have just made an excellent investment.
Your new Reese Mower has been designed and engineered to give years of dependable service.
Every consideration has been taken to incorporate the latest technology, thus ensuring optimum
performance is achieved, whilst retaining our company desire to produce user friendly, low
maintenance solutions.
It has often been said “when all else fails-read the operators manual” and to ensure you get the
best from your new Reese Mower it is very important that you thoroughly read through the entire
contents of the manual. Please also pay attention to the maintenance recommendations,
understand the hydraulic system and consider the design features and their specific functionality.
If your new mower is maintained to a high standard and used as per this operator’s manual you
should be rewarded with many years of quality service.
Your local dealer carries an extensive range of genuine Reese spare parts and consumables that
also have been engineered to provide long service and life. It is important that only genuine parts
are used on your mower. We give you our commitment that we will support this machine with
spare parts backup for well beyond its designed life.
Thank you for making your investment in our expertise.
Yours Sincerely,
Ross Simpson
Director
Reese Agri

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Table of Contents
A. SAFETY SECTION............................................................................................................- 4 -
A.1. General Safety Instructions.........................................................................................- 4 -
A.2. Operator Safety Instructions........................................................................................- 5 -
A.3. Decal Locations and Descriptions...............................................................................- 7 -
Decal List ............................................................................................................................- 7 -
Decal Locations...................................................................................................................- 8 -
Decal Descriptions ..............................................................................................................- 8 -
B. INTRODUCTION SECTION..............................................................................................- 12 -
B.1. To the Operator/Owner .............................................................................................- 12 -
B.2. The REESE 3400 Drum Mower................................................................................- 12 -
Technical Specifications ...................................................................................................- 13 -
B.3. Warranty....................................................................................................................- 13 -
Warranty Procedures.........................................................................................................- 13 -
Warranty Agreement.........................................................................................................- 13 -
B.4. Parts Ordering and Maintenance Procedures ............................................................- 14 -
C. ASSEMBLY AND SETTING UP SECTION......................................................................- 15 -
C.1. Delivery Checklist.....................................................................................................- 15 -
C.2. Assembly from Crate ................................................................................................- 15 -
Parts List............................................................................................................................- 15 -
Assembly Instructions.......................................................................................................- 16 -
C.3. Assembly from Pallet................................................................................................- 19 -
C.4. Setting up...................................................................................................................- 20 -
1) Tensioning the Belts..................................................................................................- 20 -
2) Setting the Torsion Bar .............................................................................................- 21 -
3) Cutting the PTO Shaft to Length...............................................................................- 22 -
4) Setting the Drawbar Extension Height and Drawbar Angle .....................................- 23 -
5) Setting the Drawbar Ram..........................................................................................- 24 -
6) Ensuring the Hydraulics are Set and Operating Correctly........................................- 24 -
7) Greasing and Lubrication Prior to Initial Use...........................................................- 26 -
C.5. Pre Operation Checklist ............................................................................................- 27 -
C.6. Safety Inspections .....................................................................................................- 27 -
D. OPERATION SECTION .....................................................................................................- 28 -
D.1. Servicing....................................................................................................................- 28 -
1) Prior to Initial Use.....................................................................................................- 28 -
2) Daily or after each 40 hectares (100 acres) of cutting...............................................- 28 -
3) Weekly or after each 200 hectares (500 acres) of cutting.........................................- 28 -
4) Annually before each Season....................................................................................- 28 -
5) Diagram of Grease Points .........................................................................................- 29 -
D.2. Operation...................................................................................................................- 30 -
D.3. Mowing Hints............................................................................................................- 31 -
1) Ragged Windrow.......................................................................................................- 31 -
2) Rough Stubble...........................................................................................................- 31 -
3) Cut Uneven –Scalloped............................................................................................- 31 -

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4) Uncut Stalks (Stripping)............................................................................................- 31 -
5) Mower slewing across behind tractor........................................................................- 31 -
6) Crop wrapping around drums....................................................................................- 31 -
D.4. Transporting..............................................................................................................- 32 -
E. MAINTENANCE SECTION...............................................................................................- 33 -
E.1. Storage Recommendations........................................................................................- 33 -
E.2. Fitting a Set of “V” Belts ..........................................................................................- 33 -
E.3. Belt Tension Adjustment...........................................................................................- 34 -
E.4. Replacement of Drum Bearing..................................................................................- 34 -
E.5. Replacement of Cutting Blades.................................................................................- 35 -
E.6. Drum Repairs ............................................................................................................- 35 -
E.7. Gearbox Oil...............................................................................................................- 35 -
F. PARTS SECTION ................................................................................................................- 36 -
F.1. Parts List 1: Mower Parts.........................................................................................- 36 -
F.2. Parts List 2: Drawbar Parts.......................................................................................- 38 -
F.3. Parts List 3: Pulley’s and Rotors Parts .....................................................................- 39 -
F.4. Parts List 4: Hydraulic Circuit Parts ........................................................................- 40 -

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A.SAFETY SECTION
A.1. General Safety Instructions
All implements with moving parts are potentially hazardous. All operators of such machinery
should operate in a cautious, safe, and responsible manner. The manufacturer has sought to
design this implement with safety as a primary objective. All safety guarding should remain on
the implement during operation and all warnings should be adhered to at all times.
BEFORE OPERATING you must read and understand the manual carefully to ensure a safe
working environment.
You will notice that both the manual and the mower contain decals and messages labeled either
‘CAUTION’, ‘WARNING’, ‘DANGER’, or ‘IMPORTANT’:
Follow Safety Instructions:
Carefully read all safety messages in this manual and on your
machine safety signs. Replace missing or damaged safety signs,
these can be ordered from your local Reese dealer.
Learn how to operate the machine and how to use controls properly.
Do not let anyone operate it without instruction. Keep your machine
in proper working condition. Unauthorized modifications to the
! WARNING !
The operation and adjustment of the Reese Machine requires a
complete knowledge of the contents of this handbook. To avoid
personal injury please ensure that all personnel are thoroughly
conversant with all details before commencement of operation
or maintenance.
The lowest level of safety message. Warns of possible injury. Decals
located on the equipment with this signal word are Black and Yellow.
Serious injury or possible death! Decals are Red/Yellow and Black.
Imminent death/critical injury. Decals are Red and White.
Important information regarding setup or operation.

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machine may impair the function and/or safety and affect machine life.
If you do not understand any part of this manual and need assistance, contact your Reese dealer.
Wear Protective Clothing
Wear close fitting clothes and safety equipment appropriate to the
job. Wear suitable hearing protective device as prolonged exposure
to loud noise can cause impairment or loss of hearing. Wear safety
gloves when working with blades as they can have sharp edges.
Operating equipment safely requires the full attention of the
operator. Do not wear radio headphones while operating machine.
A.2. Operator Safety Instructions
No riders or Children Operators
Allow no children on or near the folding mower or tractor.
Allow no riders on tractor or implement. Falling off may cause
serious injury or death from being run over by tractor or mower
or contact with rotating blades. They are subject to injury such
as being struck by foreign object and being thrown off the
machine. They also obstruct the operators view.
Moving Parts and Flying Object Dangers
Do not leave tractor with the mower still operating. There are
many moving parts including the PTO shaft, gearbox, belts,
pulleys, and blades that could cause serious injury or death.
Ensure the rotors have come to a complete stop before
approaching the machine and/or making any adjustments.
Ensure during operation all safety guards are
fitted to minimize the risk of flying objects. Beware of
passerby’s when operating so that no injury or death will occur
from a flying object.
Transport Safety
Slow moving tractors and equipment can create a hazard when
driven on public roads. They are difficult to see, especially at night.
This could lead to personal injury or death if a collision with a
vehicle occurs.

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Whenever driving on public roads, use flashing warning lights. Provide extra lighting at night on
machine and tractor. An implement safety lighting kit is available from Reese Engineering.
Always display SMV decal during transport. Follow local traffic codes.
The Reese 3400 Mower should not be towed at speeds greater then 30 km/h.
Never transport at any speed which does not permit adequate control of steering and stopping.
When transporting ensure the transport pin is correctly located and the side flaps are lifted and
secured. See section D.4 for more details on transporting. Ensure the PTO is not engaged and is
safely secured as per the PTO manufacturer’s operation manual.
Practice Safe Maintenance
Understand service procedure before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is moving. Keep hands, feet and clothing
from power driven parts. Disengage all power and operate controls to relieve pressure. Lower
equipment to the ground. Allow machine to cool.
Securely support any machine elements that must be raised for
service work. Block up or support raised machine and all lifted
components securely before putting hands or feet under or working
underneath any lifted component to prevent rushing injury or death
from sudden dropping or inadvertent operation of controls. Make
certain area is clear before lowering or folding.
Keep all parts in good condition and properly installed. Fix damage
immediately. Replace worn or broken parts. Remove any buildup of
grease, oil, or debris.
Remove paint before welding or heating. Avoid potentially toxic
fumes and dust when sanding, repainting or welding. Do all work
outside or in a well-ventilated area. Dispose of paint and solvent
properly.
Avoid heating near pressurized fluid lines or other flammable
materials. Pressurized lines can be accidentally cut when heat goes
beyond the immediate flame, which could result in severe burns to
yourself and bystanders.
Avoid high-pressure fluids. Escaping fluid under pressure can cause
injury. Relieve pressure before disconnecting hydraulic or other
lines.
Dispose of Waste Properly

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Improper disposing of waste can threaten the environment and ecology. Use leak-proof
equipment when draining fluids. Do not use food or beverage containers that may mislead
someone into drinking from them.
Do not pour waste onto the ground, down a drain, or into any water source. Use the
manufacturer’s directions on the correct way to recycle or dispose of waste and be aware of
local law regarding waste disposal.
A.3. Decal Locations and Descriptions
Decals have been included to provide both information and warning signs for the operator and
other personal near the machine. It is important that if any of these decals are damaged or
removed that they must be replaced by the operator before the machines is used.
Decal List
See the table below for a complete list of the decals used on the 3400 Mower. This is
accompanied with a diagram showing the placement of the mower and then a complete
description of each decal.
Item
Part #
Qty
Type
Description
1
D1050
2
Logo
Reese/UFO
2
D1074
2
Logo
3400
3
D1075
1
Information
Belt Drive Layout
4
D1076
2
Danger
Thrown Object Hazard
5
D1260
1
Important
Drawbar Stand Positions
6
D1261
1
Warning
PTO Entanglement
7
D1262
1
Warning
Rotating Parts
8
D1263
3
Caution
Pinch Point
9
D1265
2
Important
Belt Covers
10
D1268
1
Reflect
Slow Moving Vehicle (SMV)
11
D1269
1
Important
Power/Weight 3400
12
D1272
1
Important
Transport Pin Placement
13
D1300
3
Danger
Rotating Parts
14
D1401
2
Warning
Rotating Blade
15
D1402
1
Warning
Farm Tractors
16
D1503
1
Important
Check PTO
17
D1008
1
Caution
Avoid Injury
18
D1518
21
Information
Grease Point

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Decal Locations
Decal Descriptions
1. D1050 –Logo –Reese/UFO
Company and Brand name of the mower.
2. D1074 –Logo –3400
Indicates the model number of the machine and
also the cutting width at 3.4m.
3. D1075 –Information –Belt Drive Layout
Shows the layout of each of the four drive belts.
Helpful for belt replacement and adjusting. See
Section E.2 for more details.

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4. D1076 –Danger –Thrown Object Hazard
To prevent serious injury or death from thrown
objects follow the given instructions; do not
operate with deflectors removed, do not point
discharge towards people, animals, or building
when operating, use special care when
operating in populated or congested areas.
5. D1260 –Important –Drawbar Stand
Positions
The drawbar stand can be locked in two
positions. Lock it at right angles to the drawbar
when machine is parked. Always lock it
horizontally with the drawbar when the machine
is connected to tractor.
6. D1261 –Warning –PTO Entanglement
Rotating Parts Warning –always operate with
guards in place. Never remove guards while
PTO is engaged.
7. D1262 –Warning –Rotating Parts
Rotating Parts Warning –Always operate with
guards in place never remove guards while
PTO is engaged.
8. D1263 –Caution –Pinch Points
Be aware of a ‘pinch point’ for fingers or
hands.
9. D1265 –Important –Belt Covers
Ensure belt covers are present during
operation. Do not open covers while the belts
are running.
10. D1268 –Reflective –SMV
Always display the SMV reflective decal when
transporting and operating. Keep clean and
visible.