Relcross 9130 User manual

Page 1 of 24 February 2006 Ver 0
9100 Series
Relcross
9100 Series
Installation Instructions
www.relcross.co.uk

Page 2 of 24 February 2006 Ver 0
1. GENERAL.................................................................................................................. 2
2. REPLACEMENT PARTS AND SYSTEM COMPONENTS ................................... 2
3. PRE-INSTALLATION SITE AND PRODUCT CHECK ......................................... 4
4. OPERATOR INSTALLATION ................................................................................. 5
5. WIRING...................................................................................................................... 7
6. ARM AND COVER INSTALLATION ..................................................................... 8
7. OPERATIONAL CHECK ........................................................................................ 11
8. OPERATOR ADJUSTMENT .................................................................................. 12
9. RELEASE FOR SERVICE ...................................................................................... 15
10. 9100 SERIES VER 4.0 SOFTWARE...................................................................... 16
1 GENERAL
The 9100 is an automatic electromechanical swing door operator for use on
Hinged, centre pivoted, and offset pivoted doors. The controller is a microprocessor based
system, tracking the door position at any time during the cycle. When activated the 9100
drives the door to the full open position creating the potential energy in the
spring. When closing the electrical power is reduced and the door closes by controlling
the potential energy release in the spring force. The activating circuit opens the door from
any position on the closing swing. During power failure the 9100 acts as a manual
door closer (size 3). Door opening and closing cycles, including opening speed, back
check speed, hold open time delay, closing speed, and latch position are adjustable.
WARNING
Always disconnect main power to the operator prior
to servicing or cleaning
Warning
.
2 REPLACEMENT PARTS AND SYSTEM COMPONENTS
Description Part No
Control Box 710026 – XXX
Gear Box 9100-000
Cover 2550.CP.SA (95171-975R)
Pull Arm Assembly 2550.T.AP.SE (95005-975)
Push Arm Assembly 2550.AP.SE (95085-975)

Page 3 of 24 February 2006 Ver 0
REPLACEMENT PARTS AND SYSTEM COMPONENTS (Cont)
Swing Door Operator Swing door operator
Pull arm and track assembly Push arm assembly
9130 9140

Page 4 of 24 February 2006 Ver 0
3 PRE-INSTALLATION SITE AND PRODUCT CHECK
3.1 Check that the product model is correct for the required application
3.2 Check that all parts listed for the installation are received
3.3 Check architectural drawings and final approved shop drawings for position of
frame and structural openings
3.4 Check header and frame dimensions and required clearances
Clearances for pull system Clearances for push system
3.5 Ensure door weights is less than 90Kgs for heavier doors, consult supplier
3.6 Check that a 240 Volt, single phase, 60 Hz, fused supply (5 amp fuse maximum) is
available at the side of the jamb within approximately 1 Meter of the header.
Approved type conduit is recommended for 240V systems
3.7 The supply must be a dedicated circuit from the main circuit breaker panel and must
not be connected into building lighting circuit with fluorescent lights

Page 5 of 24 February 2006 Ver 0
4 OPERATOR INSTALLATION
4.1 Remove control box from mounting bracket, then remove Motor/Gearbox from
bracket
4.2 Prepare header frame Pull system …………………See Page 5
Push system…………………See Page 6
NOTE
NOTE
For push units with a reveal greater than 150 mm refer
to installation sheet included in the extended arm
Packaging.
4.3 Install operator-mounting bracket on the header/frame.
4.4 Install motor/gearbox on operator mounting bracket, then install control box on
bracket Go to wiring page 7
Pull System
Framed Header and Door Preparation

Page 6 of 24 February 2006 Ver 0
OPERATOR INSTALLATION (Cont)
Push System
Framed Header and Door Preparation
REVEAL Butt Hung/Offset Pivot
DIM A
Centre Pivot
DIM A
25. 559 686
51 533 660
76 508 635
102 483 610
127 457 584
152 457 584

Page 7 of 24 February 2006 Ver 0
5 WIRING
C
CAUTION
• Make sure all wires are properly dressed and secured to prevent interference
• Route all wiring away from moving parts, sharp edges, and heat sources
• Use copper conductors only
• Do not modify the factory wiring or connect into existing electrical circuits or
devices
AUTION
5.1 Refer to the appropriate wiring diagram for the standard control box (Page 22) or the
diagram supplied for custom applications. And connect the following cables
•Ground cable (Ground the operator properly with the earth from main
supply
•Hall effect Cable (do not wrap the hall effect cable around the motor
cable)
•Motor power cable (do not wrap the motor cable around the hall effect
cable)
•Control box power cable
5.2 Connect Activate, Safety, Key switch, and lock accessories as needed. Refer to the
accessory instruction s for any accessories used. Do not connect any remote
activating device to the door unless it is located within line of sight of the door
5.3 When wiring is complete go to “Arm and cover installation” on page 8

Page 8 of 24 February 2006 Ver 0
6 ARM AND COVER INSTALLATION
WA
WARNING
• Keep hands, clothing, wires, tools, ETC away from the
operator motor when the operator is turned on
RNING
6.1 Make sure the operator power switch is turned OFF
6.2 Install a jumper across the control box MAIN ACT T28 and COMMON T27
6.3 Turn the operator power switch on. The operator motor will activate and drive to the
full open position.
6.4 Attach the arm to the operator spindle loosely with the 8-mm socket head screw (for
push systems ensure adjusting boss is inserted correctly).
6.5 Attach the arm to the door
6.5.1 For push systems attach the push arm shoe to the door

Page 9 of 24 February 2006 Ver 0
ARM AND COVER INSTALLATION (Cont)
6.5.2 For pull systems, slide the pull arm roller into the track, insert a track cap
on each end of the track, and attach the track to the door.
Pull Arm
6.6 Adjust the arm
6.6.1 For pull systems, remove the locking screw from the arm
6.6.2 For the push system remove the locking screw from the arm
Pull Arm Push Arm
6.6.3 Keep the door in the full open position and adjust the arm length as
necessary to align the door at 90 degrees from closed. When the arm is adjusted to
the correct length, tighten up the8 mm socket head screw that secures the arm to
the operator spindle and ensure this is secure, then tighten the arm locking screw
6.7 Turn off the power operator switch. The door closes
6.8 Remove the jumper from the control box T27, T28
6.9 Test the operator (See operational check” on page 11) and continue with step 6. 10
6.10 Adjust the operator as required( see “Operator Adjustment” on page 12) and
continue with step 6.11

Page 10 of 24 February 2006 Ver 0
ARM AND COVER INSTALLATION (Cont)
6.11 Snap optional end cap insert (from screw bag) into the end cap opposite the on/off
switch.
6.12 Install the cover assembly on the operator
6.13 Release the operator for service ( see “Release for Service” on page 14)