Renishaw RTP20 User manual

RTP20 user's guide
Documentation part number: H-1000-5116-02-C
RTP20 user's guide
www.renishaw.com
Issued 07 2019
1

General information
© 2006 ‐ 2019 Renishaw plc. All rights reserved.
This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without
the prior written permission of Renishaw.
The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.
Disclaimer
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE OF
PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY,
HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.
Trademarks
RENISHAW® and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other countries.
apply innovation is a trademark of Renishaw plc.
All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their
respective owners.
All trademarks and trade names are acknowledged.
WEEE
The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product should not be mixed with the
general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for
waste electrical and electronic equipment (WEEE) to enable reuse or recycling. Correct disposal of this product will help save valuable
resources and prevent potential negative effects on the environment. For more information, please contact your local waste disposal service
or Renishaw distributor.
Warranty
Renishaw plc warrants its equipment for a limited period (as set out in our Standard Terms and Conditions of Sale) provided that it is installed
exactly as defined in associated Renishaw documentation.
Prior consent must be obtained from Renishaw if non-Renishaw equipment (e.g. interfaces and/or cabling) is to be used or substituted. Failure
to comply with this will invalidate the Renishaw warranty.
Claims under warranty must be made from authorised service centres only, which may be advised by the supplier or distributor.
RTP20 user's guide
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Care of equipment
Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated with
care.
Changes to Renishaw products
Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to
Renishaw equipment previously sold.
Packaging
To aid end user recycling and disposal the materials used in the different components of the packaging are stated here:
Packaging component Material 94/62/EC code 94/62/EC number
Outer box Non-corrugated fibreboard PAP 21
Outer box Corrugated fibreboard PAP 20
Packaging insert Corrugated fibreboard PAP 20
Patents
Features of the RTP20 system and associated products, equipment and techniques are the subjects of one or more of the following patents
and patent applications:
CN1695036B EP1546644 JP4361016 US7293365
RTP20 user's guide
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Product compliance
EU declaration of conformity
Contact Renishaw plc or visit www.renishaw.com/EU for the full EU declaration.
REACH regulation
Information required by Article 33﴾1﴿ of Regulation ﴾EC﴿ No. 1907/2006 ﴾“REACH”﴿ relating to products containing substances of very high
concern (SVHCs) is available at:
www.renishaw.com/REACH
China RoHS
Contact Renishaw plc or visit www.renishaw.com/ChinaRoHS for the full China RoHS tabulation.
RTP20 user's guide
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References and associated documents
The following Renishaw documents are referred to in this document or may be a source of further relevant information. They can easily be
acquired from Renishaw web site www.renishaw.com.
Title Document number
User's guide: TP20 system H-1000-5008
RTP20 user's guide
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Issued 07 2019
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System description
RTP20 is an indexable head that uses the CMM's motion for repeatable repositioning. It offers low‐cost ‘motorised' head functionality with an
integral TP20 touch-trigger probe.
Automated indexing of the head is realised through an innovative process which uses the motion of a CMM to achieve motorised head style
operation. This indexing process comprises of three operations:
An external locking lever on the probe head is driven against a dedicated sphere mounted to a pole located on the bed of the CMM, thus
unlocking the head
The CMM motion is then used to engage a drive-cup located in the head's A-axis swivel, with the pole-mounted sphere, enabling rotation
of the head in the A and B-axes by driving around the pole
The indexing operation is completed by again using the CMM motion to drive the locking lever against the pole-mounted sphere, thus
locking the head
The automated indexing of the RTP20 allows the integral TP20 probe to be moved to 168 repeatable positions in 15-degree increments using
both the A and B-axes, requiring a one-time only qualification for each stylus position thus ensuring fast throughput for part inspection. Using
the CMM motion to lock and orientate the head together with the MCR20 change rack, which allows repeatable interchange between qualified
probe modules, provides a fully automated system.
NOTE: The red LED on the front of the head indicates probe status, and can be controlled by either the CMM or a Renishaw probe
interface. Conventionally LED ON indicates probe seated (armed), and LED OFF indicates probe triggered.
Electrical connection is via a 5 pin DIN connector.
RTP20 user's guide
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RTP20
Specification
Measuring performance
Positional repeatability ﴾2σ﴿ 2 μm ﴾0.00008 in﴿
(At stylus tip with TP20 standard force module and 10 mm (0.39 in) stylus length)
Positional repeatability ﴾2σ﴿ 3 μm ﴾0.00012 in﴿
(At stylus tip with EM2 94.5 mm (3.72 in) extended module and stylus 10 mm (0.39 in) long).
Technical data
Range of articulation A-axis 0° to 90° in 15° increments
Range of articulation B-axis ±180° in 15° increments
Dual axis lock Via lock lever
Head mounting MS range of shanks
Cable connection 5-pin DIN socket
Cable length 50 m with (24 awg) conductors
Probe status indication 1 LED
Maximum load module EM2 - 94.5 mm (3.72 in) extended
Operating temperature range +10 °C to +40 °C ﴾+50° to +104 °F﴿
Storage temperature range ‐10 °C to +70 °C ﴾+14° to +158 °F﴿
Probe module mounting TP20 kinematic
Weight - without shank 208 g
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Dimensions
RTP20 user's guide
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Installation
Mounting the shank on the probe head
NOTE: The RTP20 shanks are factory fitted and are selected by part number when ordering (see 'Parts list').
Hold the shank in the recess on the top face of the RTP20
Rotate the shank until the four screw holes are aligned
Fix the shank in place using only M3 × 5 mm screws ﴾supplied﴿
Progressively tighten with the 2.5 mm A/F hexagonal key (supplied)
Mounting the RTP20 to the CMM
The head is normally attached to the CMM quill using a shank to suit it.
For optimum shielding against EM phenomena, it is recommended that the shank is grounded to the same electrical point as the control
system.
Custom designed mountings are available, subject to approval from Renishaw's Custom Products Department. Please contact your supplier or
Renishaw for further information.
The head mounting must be rigid, as any movement during operation will introduce system measurement errors. If the head is replaced or
repositioned in the quill, all head positions in current use must be requalified before making further measurements.
NOTE: Remove plastic cap from kinematic mount prior to attaching a TP20 module. Keep in a safe place for future protection.
RTP20 user's guide
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Operation
WARNING: Safety glasses should be worn and the CMM speed be reduced during initial operation of RTP20.
It is the machine supplier's responsibility to ensure that the user is made aware of any hazards involved in operation, including those
mentioned in Renishaw product documentation, and to ensure that adequate guards and safety interlocks are provided.
CAUTION: RTP20 is designed for automated operation under direct control of the CMM software. To avoid possible collision
during use, RTP20 must not be unlocked, re-orientated or locked by hand during normal operation.
Preparing RTP20 for use
To prepare RTP20 for use, the pivot pole must be correctly fitted to the CMM table to ensure unobstructed operation of the probe head. The
pole consists of three sections; a fixing stud, middle stem and upper pole section which has the pivot sphere at its tip. The pole sections must
be fitted using the torque tool (supplied) to ensure the pole does not become loose during operation. Various fixing studs are available for
different CMM table fixture holes, these are; M6 x 1, M8 x 1.25, M10 x 1.5, 5/16” x UNC and 3/8” x UNC.
CAUTION: RTP20 must be locked in the A, 0 and B, 0 position before initially defining the pivot pole sphere.
RTP20 user's guide
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Prior to initial use, RTP20 is locked in the A, 0 and B, 0 position to enable the OEM supplied software to define the pivot pole sphere location at
eight default positions for RTP20. This is done by calibrating four angles in the A-axis and four angles in the B-axis. Whilst a small degree of
misalignment can be accommodated by head/cup geometry, this should be minimised where possible and the first moves should be carried
out slowly to confirm clearances.
Using RTP20
To change the orientation of RTP20:
1. Use the OEM supplied RTP20 software ‘macro' to send the head to a safety ‘stand‐off' position that offers a clear path to the pivot pole
sphere.
2. From this ‘stand‐off' position, send RTP20 to the sphere using the CMM axes to locate and rotate the appropriate left or righthand locking
lever of the head to unlock it. The head is then repositioned to engage the RTP20 cup on the pivot pole sphere to index it to the required
angle. Once the required angle is reached, the cup is disengaged from the pole sphere and the head is moved to locate and rotate the
appropriate locking lever to the re-locked condition.
3. RTP20 is then returned to a safety ‘stand‐off' position clear of the pivot pole.
4. Commence gauging, ensuring that the correct qualification data is recalled for each head position.
To define RTP20 probe head positions:
Use the OEM supplied RTP20 software ‘macro' to change the orientation of the probe to the next desired position and qualify the stylus
tip(s)
Qualify the stylus tip(s) according to the CMM supplier's instructions
Repeat the qualification process for all other desired orientations and stylus tips
Periodic re-qualification should be performed under the following circumstances:
CMM supplier's recommendations, particularly in respect of temperature changes
At the start of the working day or shift
After an accidental collision
After changing any measuring system component (except a prequalified TP20 module)
If the initial state is unknown or uncertain
RTP20 user's guide
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TP20 probe modules
This section covers the use and care of the TP20 probe modules for the RTP20.
Introduction
The Renishaw TP20 probe modules incorporate a kinematic coupling, which ensures highly repeatable stylus tip positioning.
The range of modules comprises 5-way versions with length or trigger force options and a 6-way version.
Probe modules fit directly onto the RTP20 kinematic mount. It is possible to change TP20 modules with different stylus configurations without
re-qualification.
Specification
Product compatibility The TP20 is suitable for use with all Renishaw probe interfaces and
probe heads which service the TP2 and TP6 touch-trigger probes.
Diameter 13.2 mm
Length:
LF / SF / MF / EF 38 mm
EM1 STD 88 mm
EM2 STD 113 mm
6-way 42 mm
Probe module mounting TP20 kinematic
Stylus mount Thread M2 × 0.4
Sense directions:
LF / SF / MF / EF / EM1 STD / EM2 STD 5‐way ﴾±X, ±Y, +Z﴿
6-way 6‐way ﴾±X, ±Y, ±Z﴿
Probe module pull-off force 10 N (1 kgf), 36 ozf maximum
Sealing IP30
Probe module life 25,000 changes
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Probe module type and stylus length
Parameter LF SF MF EF 6-way EM1 STD EM2 STD
Stylus length 10 mm 10 mm 25 mm 50 mm 10 mm 10 mm 10 mm
Trigger force
(nominal at
stylus tip) XY
0.055 N
(5.5 gf) 0.08 N (8 gf) 0.1 N (10 gf) 0.1 N (10 gf) 0.14 N (14 gf) 0.08 N (8 gf) 0.08 N (8 gf)
Trigger force
(nominal at
stylus tip) Z
0.65 N
(65 gf) 0.75 N (75 gf) 1.9 N (190 gf) 3.2 N (320 gf) 1.6 N (160 gf) 0.75 N (75 gf) 0.75 N (75 gf)
Overtravel
force
(max. at stylus
tip) XY
0.09 N
(9 gf) 0.2 N - 0.3 N (20 gf - 30 gf) 0.2 N - 0.4 N (20 gf - 40 gf) 0.2 N - 0.5 N (20 gf - 50 gf) 0.25 N (25 gf) 0.2 N - 0.3 N (20 gf - 30 gf) 0.2 N - 0.3 N (20 gf - 30 gf)
Overtravel
force
(max. at stylus
tip) +Z
1.1 N
(115 gf) 3.5 N (350 gf) 7 N (700 gf) 10 N (1 kgf) 2.5 N (250 gf) 3.5 N (350 gf) 3.5 N (350 gf)
Overtravel
force
(max. at stylus
tip) -Z
----9 N
(900 gf) - -
Overtravel
displacement
XY*
±14° ±14° ±14° ±14° ±14° ±14° ±14°
Overtravel
displacement
+Z
3.1 mm 4 mm 3.7 mm 2.4 mm 4.5 mm 4 mm 4 mm
Overtravel
displacement -
Z
----1.5 mm - -
* The probe module may detach if this value is exceeded
NOTE: The use of cranked styli with RTP20 is not recommended.
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Probe module changing repeatability
Probe module changing method Repeatability
Automatic changing 1 μm
Manual changing 2 μm
Measuring performance
NOTE: The following data is derived from high accuracy test rig measurements and may not represent the performance achievable
on a CMM. Please consult your CMM supplier for overall system accuracy information.
Performance at 10 mm stylus length:
Parameter LF SF MF EF 6-way EM1 STD EM2 STD
Unidirectional
repeatability*
﴾2σ﴿
0.35 μm 0.35 μm 0.50 μm 0.65 μm 0.8 μm 0.35 μm 0.35 m
2D (XY) form
measurement
deviation*
±0.6 μm ±0.8 μm ±1 μm ±2 μm ±1.5 μm ±0.8 μm ±0.8 μm
* Measured at a trigger speed of 8 mm/s
Test stylus ball diameter 4 mm
The probe module
Each probe module houses the touch-trigger mechanism that carries the stylus assembly. The module provides overtravel in the X, Y and Z
axes. The M2 stylus mounting is compatible with Renishaw's comprehensive range of M2 styli.
Electrical contact pins automatically complete the probe circuit.
RTP20 user's guide
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TP20 module selector
Seven versions of the TP20 probe module can be used with the RTP20, they can be identified by the end cap colour.
1. Low force (LF) probe module (green cap)
2. Standard force (SF) probe module (black cap)
3. Medium force (MF) probe module (grey cap)
4. Extended force (EF) probe module (brown cap)
5. 6-way (6W) probe module (blue cap)
6. Extension module 1 standard force (EM1 STD) (black cap)
7. Extension module 2 standard force (EM2 STD) (black cap)
Medium and extended force modules are used to overcome the effects of false triggers, caused either by stylus length and mass, or vibration
caused by machine acceleration forces.
The low force module permits the measurement of delicate objects.
The EM1 and EM2 extended modules allow access to otherwise inaccessible workpiece features. Both operate using standard force and offer
better measuring performance than using long styli with SF, MF, LF or EF modules.
The TP20 6-way senses in the +Z and -Z directions, allowing undercuts to be checked.
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Module Minimum stylus length Maximum stylus length Overall reach
Low force (LF) 10 mm (0.39 in) 30 mm (1.18 in) 94 mm (3.70 in)
Standard force (SF) 10 mm (0.39 in) 50 mm (1.97 in) 114 mm (4.49 in)
Medium force (MF) 10 mm (0.39 in) 60 mm (2.36 in) 124 mm (4.88 in)
Extended force (EF) 10 mm (0.39 in) 60 mm (2.36 in) 124 mm (4.88 in)
6-way 10 mm (0.39 in) 30 mm (1.18 in) 98 mm (3.86 in)
EM1 10 mm (0.39 in) 50 mm (1.97 in) 143 mm (5.63 in)
EM2 10 mm (0.39 in) 50 mm (1.97 in) 168 mm (6.61 in)
TP20 installation
Assembling the probe module and stylus
1. Select the probe module with the correct trigger force rating for the application (see 'TP20 module selector' section).
2. Fit the stylus to the probe module, first hand tightening then using the S7 stylus tool (supplied) for final tightness. Renishaw GF styli
require an S20 spanner. The recommended tightening torque is 0.05 Nm to 0.15 Nm (0.04 lb ft to 0.11 lb ft). Torque must not exceed 0.3
Nm (0.22 lb ft).
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Fitting the probe module with stylus on the RTP20
1. Examine all mating faces for cleanliness. Where necessary, clean the surfaces with the Renishaw CK200 kit (supplied).
2. The TP20 module and kinematic mount are marked with three unique alignment marks. When offering the TP20 up to the probe head,
ensure that similar marks are aligned with each other. Allow the TP20 body to engage under magnetic force.
RTP20 user's guide
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The MCR20 module change rack
The MCR20 probe module changing rack kit
NOTE: Renishaw supplies eight types of MCR20 probe module changing rack kit, each kit providing a different combination of
probe modules. See 'The MCR20 module change rack' for the range of kits offered.
The MCR20 probe module changing rack kit comprises the following primary components:
One Renishaw MCR20 probe module changing rack
One Renishaw SCR200 mounting kit
One location piece
One Renishaw PS2R stylus
Two Renishaw TP20 probe modules (probe module combination supplied will depend on part number of kit)
The MCR20 probe module changing rack, which can be easily mounted onto a CMM using the Renishaw SCR200 mounting kit and location
piece, is designed to securely hold stored probe modules for automatic changing, and to protect these stored probe modules from airborne
contaminants that may be present within the working environment. Only seven datum points are needed to set the MCR20 rack alignment
and probe module changing co-ordinates.
When using the rack, the inhibit version of the TP20 probe must be used. By generating a magnetic field about the front of each docking port
lid, the MCR20 effectively 'closes' the probe's inhibit switch during a probe module changing cycle. Rack function is completely passive and
no electrical input is required.
During automatic changing of probe modules, limited crash protection is provided by hinged overtravel mechanisms incorporated within
both the base and the docking port assembly of the MCR20. Provided any collision occurs in the direction of overtravel, the hinged overtravel
mechanisms can be manually reset and normally it should not be necessary to re-datum the rack.
MCR20 probe module changing rack kits are available with the following combinations of probe modules and may be ordered from your
supplier:
RTP20 user's guide
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MCR20 probe kit
number LF SF MF EF Part number
1 2 A-1371-0261
2 1 1 A-1371-0262
3 1 1 A-1371-0263
4 2 A-1371-0264
5 1 1 A-1371-0265
6 2 A-1371-0266
7 1 1 A-1371-0267
8 1 1 A-1371-0268
Mounting the MCR20 onto the CMM
To mount the MCR20 probe module change rack onto your CMM, carry out the following procedure:
CAUTION: For optimum crash protection, it is recommended that the MCR20 is mounted as close as possible to the extreme edge
of the CMM operating envelope.
1. Place the location piece in the desired position on the CMM table and secure in place using the M8 / M10 bolt and washer supplied. Using
the appropriate Allen key (supplied), fully hand-tighten the M8 / M10 bolt into the threaded insert within the CMM table.
NOTES: Whilst the TP20 system does not require that the MCR20 is aligned with the CMM axes, ease of programming or software
constraints may make alignment with the CMM axes desirable.
The MCR20 is not designed for horizontal operation with the ports in a vertical orientation.
2. Mount the lower base of the MCR20 probe module change rack over the location piece and rotate the X-axis of the rack until the required
alignment is obtained.
3. Using the 1.5 mm hexagonal key supplied, fully hand-tighten the M3 cone point grubscrew (0.5 Nm to 1 Nm) to lock the MCR20 in
position.
RTP20 user's guide
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WARNINGS: The use of eye protection is recommended.
Pinch hazards exist between parts and between moving and static parts. Beware of unexpected movement. You should remain
outside the full working envelope of probe head / extension bar / probe combinations.
It is the machine supplier's responsibility to ensure that the user is made aware of any hazards involved in operation, including
those mentioned in Renishaw product documentation, and to ensure that adequate guards and safety interlocks are provided.
Under certain circumstances, the probe signal may falsely indicate a probe seated condition. Do not rely on probe signals to stop
the machine.
NOTES: Renishaw recommends that datuming of the MCR20 is performed using the Renishaw PS2R stylus supplied. If a different
stylus is to be used, the length (L) must be either 20 mm or 30 mm and the appropriate ball radius (R) must be used to calculate
offsets.
It is strongly recommended that the EM1 STD and EM2 STD probe extension modules are not used for datuming of the MCR20, as
the extended probe length may lead to increased concentricity errors within the probe system.
The following instructions assume that uncompensated probing points are taken, and therefore that the target positions for port
docking are absolute machine co-ordinates.
Dimensions:
Length 200 mm
Width 60 mm
Height 145 mm
Port entry velocity Maximum 800 mm/s
Mounting orientation Not designed for horizontal operation with the ports in a vertical
orientation
Y-axis overtravel Hinged breakout from base
55 mm travel at port height
Z-axis overtravel Hinged docking port assembly
90° travel in –Z axis
Inhibit range 100 mm from port centre
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