Renishaw XR20 User manual

#renishaw
User guide
www.renishaw.com/xr20
XR20 rotary axis calibrator

Contents
Legal information ...............................................3
Safety information............................................... 9
Safety warnings ...........................................9
Battery safety ............................................ 10
Mechanical safety......................................... 11
Laser optical safety .......................................11
System overview .............................................. 12
System components............................................13
CARTO software suite .....................................14
Setting up a test ...............................................16
Setting up the hardware ...................................16
XM system set-up......................................... 18
XL system set-up ......................................... 20
Bluetooth®set-up for XR20 rotary axis calibrator ................. 23
Bluetooth®set-up for XR20-W rotary axis calibrator ..............24
Feedrate ................................................ 25
Different mounting congurations............................. 26
Set-up errors ............................................31
Diagnostics and troubleshooting ..................................35
XR20 fault-nding.........................................35
Status LEDs ............................................. 36
Care and handling .............................................37
Recalibration ............................................37
Calibration certicate ...................................... 38
Care and maintenance.....................................38
Storage and environmental specication .......................39
Cleanliness of optics ......................................39
System specication............................................ 40
Power supply: XR20 .......................................42
Power supply: rechargeable battery ...........................43
Weights and dimensions ...................................45
2XR20 rotary axis calibrator

Legal information
Warranty
Unless you and Renishaw have agreed and signed a separate written
agreement, the equipment and/or software are sold subject to the Renishaw
Standard Terms and Conditions supplied with such equipment and/or software,
or available on request from your local Renishaw ofce.
Renishaw warrants its equipment and software for a limited period (as set out
in the Standard Terms and Conditions), provided that they are installed and
used exactly as dened in associated Renishaw documentation. You should
consult these Standard Terms and Conditions to nd out the full details of your
warranty.
Equipment and/or software purchased by you from a third-party supplier is
subject to separate terms and conditions supplied with such equipment and/or
software. You should contact your third-party supplier for details.
3www.renishaw.com

International regulations and conformance
UK and EC compliance for XR20
Renishaw plc hereby declares that the radio equipment type XR20 is in
compliance with:
• EU directive 2014/53/EU.
• The relevant statutory instruments under UK radio law.
The full text of the declaration of conformity is available at:
www.renishaw.com/calcompliance
In compliance with IEC 61010-1:2010 and IEC 61010-1:2010/AMD1:2016, the
product is safe to use in the following environmental conditions:
• Indoor use only
• Altitude up to 2000 m
• Maximum relative humidity (non-condensing) of 80% for
temperatures up to 31 °C, decreasing linearly to 50%
relative humidity at 40 °C
• Pollution degree 2
EC compliance for XR20-W
Renishaw plc declares that the XR20-W system complies with the applicable
directives, standard and regulations. The full text of the declaration of
conformity is available at: www.renishaw.com/calcompliance
In compliance with BS EN 61010-1:2010, the product is safe to use in the
following environmental conditions:
• Indoor use only
• Altitude up to 2000 m
• Maximum relative humidity (non-condensing) of 80% for
temperatures up to 31 °C, decreasing linearly to 50%
relative
humidity at 40 °C
• Pollution degree 2
4XR20 rotary axis calibrator

Disposal of waste electrical and electronic equipment
The use of this symbol on Renishaw products and/or accompanying
documentation indicates that the product should not be
mixed with general household waste upon disposal. It is the
responsibility of the end user to dispose of this product at a
designated collection point for waste electrical and electronic
equipment (WEEE) to enable reuse or recycling.
Correct disposal of this product will help to save valuable
resources and prevent potential negative effects on the
environment. For more information, please contact your local
waste disposal service or Renishaw distributor.
Disposal of batteries
The use of this symbol on the batteries, packaging or
accompanying documents indicates that used batteries should
not be mixed with general household waste. Dispose of the
used batteries at a designated collection point. This will prevent
potential negative effects on the environment and human health
which could otherwise arise from inappropriate waste handling.
Contact your local authority or waste disposal service concerning the separate
collection and disposal of batteries. All lithium and rechargeable batteries must
be fully discharged or protected from short circuiting prior to disposal.
Packaging
Packaging
components
Material Material
abbreviation
Material
numerical code
Internal box Cardboard – 70% recycled
material
PAP 20
Outer box Cardboard – 70% recycled
material
PAP 20
Insert Cardboard PAP 20
Bag Low density polyethylene LDPE 4
REACH regulation
Information required by Article 33(1) of Regulation (EC) No. 1907/2006
(“REACH”) relating to products containing substances of very high concern
(SVHCs) is available at: www.renishaw.com/REACH
China RoHS
For more information on China RoHS, visit: www.renishaw.com/calcompliance
5www.renishaw.com

XR20 radio communications
Bluetooth®LE 5.0 device
Output power: 0 dBm nominal; 4 dBm maximum
Frequency band: 2.402 GHz to 2.480 GHz
Bluetooth®transmission range: 10m typical operation
For details of national radio approvals for this device, see the Compliance
with radio device regulations document on the Calibration product quality and
conformance web pages.
Further radio approval country-specic statements can be found below:
Japan
This equipment contains a radio module, approved for use in the Japanese
market.
Radio model Name Certificate number
ISP1507 Bluetooth low-energy module 207-161SP5
Mexico
La operación de este equipo está sujeta a las siguientes dos condiciones:
(1) es posible que este equipo o dispositivo no cause interferencia perjudicial y
(2) este equipo o dispositivo debe aceptar cualquier interferencia, incluyendo la
que pueda causar su operación no deseada.”
Brazil
Para maiores informações, consulte o site da Anatel – www.gov.br/anatel/pt-br
Este equipamento não tem direito à proteção contra interferência prejudicial e
não pode causar interferência em sistemas devidamente autorizados.
Taiwan
低功率電波輻性電機管理辦法
第十二條經型式認證合格之低功率射頻電機，非經許可，公司、商號或使用者均不
得擅自變更頻率、加大功率或變更原設計之特性及功能。
第十四條低功率射頻電機之使用不得影響飛航安全及干擾合法通信；經發現有干擾
現象時，應立即停用，並改善至無干擾時方得繼續使用。前項合法通信，指依電信
規定作業之無線電信。低功率射頻電機須忍受合法通信或工業、科學及醫療用電波
輻射性電機設備之干擾 。
6XR20 rotary axis calibrator

XR20-W radio communications
Class 2 Bluetooth®device
Output power: 0 dBm maximum; 3 dBm maximum
Frequency band: 2.402 GHz to 2.480 GHz
Bluetooth®transmission range: 10 m typical operation
For details of national radio approvals for this device, see the Compliance
with radio device regulations document on the Calibration product quality and
conformance web pages.
Further radio approval country specic statements can be found below:
Mexico
La operación de este equipo está sujeta a las siguientes dos condiciones:
(1) es posible que este equipo o dispositivo no cause interferencia perjudicial y
(2) este equipo o dispositivo debe aceptar cualquier interferencia, incluyendo la
que pueda causar su operación no deseada.
Brazil
Frequency bandwidth (MHz): 2400 Mhz to 2483 MHz
Modulation: GFSK
Output power (W): 0.0676 W
00740-13-02812
Para maiores informações, consulte o site da Anatel – www.gov.br/anatel/pt-br
Este equipamento não tem direito à proteção contra interferência prejudicial e
não pode causar interferência em sistemas devidamente autorizados.
Taiwan
低功率電波輻性電機管理辦法
第十二條經型式認證合格之低功率射頻電機，非經許可，公司、商號或使用者均不
得擅自變更頻率、加大功率或變更原設計之特性及功能。
第十四條低功率射頻電機之使用不得影響飛航安全及干擾合法通信；經發現有干擾
現象時，應立即停用，並改善至無干擾時方得繼續使用。前項合法通信，指依電信
規定作業之無線電信。低功率射頻電機須忍受合法通信或工業、科學及醫療用電波
輻射性電機設備之干擾 。
7www.renishaw.com

USA and Canadian regulations
FCC notice
47 CFR section 15.19
This device complies with Part 15 of the FCC rules. Operation is subject to the
following conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference
that may cause undesired operation.
47 CFR section 15.21
The user is cautioned that any changes or modications, not expressly
approved by Renishaw plc or authorised representative, could void the user’s
authority to operate the equipment.
47 CFR section 15.105
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at their own expense.
Canada – Innovation, Science and Economic Development
Canada (ISEC)
This device contains licence-exempt transmitter(s)/receiver(s) that comply with
Innovation Science and Economic Development Canada’s licence-exempt
RSS(s). Operation is subject to the following two conditions: (1) this device
may not cause interference, and (2) this device must accept any interference,
including interference that may cause undesired operation of the device.
Le présent appareil est conforme aux ISEC applicables aux appareils radio
exempts de licence. L’exploitation est autorisée aux deux conditions suivantes:
(1) l’appareil ne doit pas produire de brouillage, et (2) l’utilisateur de l’appareil
doit accepter tout brouillage radioélectrique subi, même si le brouillage est
susceptible d’en compromettre le fonctionnement.
8XR20 rotary axis calibrator

Safety information
WARNING: Use of controls or adjustments or performance of procedures other
than those specied herein may result in hazardous radiation exposure.
Ensure that you read and understand the XR20 user guide before using any
XR20 system.
The XR20 rotary axis calibrator can be used in a variety of environments and
applications. To ensure the safety of the user and other personnel in the vicinity,
it is therefore paramount that a comprehensive risk assessment is carried out
for the machine under test before using the XR20 rotary axis calibrator.
This should be carried out by qualied users (requiring machine competency,
applicable technical knowledge and a trained risk assessor) with consideration
for the safety of all personnel. The risks identied must be mitigated prior to
using the product. The risk assessment should pay particular attention to
machine, manual handling, mechanical, laser, electrical, power and bre optic
safety.
Based on current research, the wireless devices used in this product would
not seem to pose a signicant health risk for the vast majority of pacemaker
wearers. However, people with pacemakers may want to ensure a minimum
distance of 3 cm between the product and pacemaker.
Safety warnings
The XR20 rotary axis calibrator system is designed to be used to test machine
tools. As such, the user will need to prepare and run a part program which
moves the machine as required. Do not spin the optics. It is assumed
therefore that the user is thoroughly familiar with the operation of the
machine tool and its controller and knows the location of all emergency stop
switches. Also, if it is necessary to operate the machine with the guards or
any safety feature removed or disabled, it is the responsibility of the operator
to ensure that alternative safety measures are taken in line with the machine
manufacturer’s operating instructions or relevant codes of practice. Safety
procedures should be in accordance with the user’s risk assessment.
The XR20 device works in conjunction with a Renishaw laser system. Before
using the laser system, read the safety section of the relevant laser user guide.
The XR20 can reect the laser beam from the laser around the room as it
rotates. Consideration should be given to other users working in the area.
If this equipment is used in a manner not specied by the manufacturer, the
protection provided by the equipment may be impaired.
9www.renishaw.com

Battery safety
This product is supplied with rechargeable lithium ion batteries. Refer to the
battery manufacturer’s literature for specic battery operating, safety and
disposal guidelines.
• Use only the charger supplied with the product to recharge the batteries.
• Replace the batteries only with the specied type.
• Do not mix batteries with different states of charge in the product.
• Do not mix different types or brands of batteries within the product.
• Ensure that all batteries are always inserted with the correct polarity
in accordance with the instructions in this manual and indicated on the
product.
• Do not store the batteries in direct sunlight
• Do not expose the batteries to water.
• Do not expose the batteries to heat or dispose of the batteries in a re.
• Avoid forced discharge of the batteries.
• Do not short circuit the batteries.
• Do not disassemble, apply excessive pressure, pierce, deform or subject
the batteries to impact.
• Do not swallow the batteries.
• Keep the batteries out of the reach of children.
• If the batteries are swollen or damaged do not use them in the product and
exercise caution when handling them.
• Dispose of waste batteries in accordance with your local environmental
and safety laws.
Ensure that you comply with international and national battery transport
regulations when transporting batteries or this product with the batteries
inserted. Lithium ion batteries are classied as dangerous goods for
transportation and require labelling and packaging in accordance with the
dangerous goods regulations before being offered for transportation. To reduce
the risk of shipment delays, should you need to return this product to Renishaw
for any reason, do not return any batteries.
10 XR20 rotary axis calibrator