REP FT-3500 User manual

45-0236-V1
FT-3500 CABLE REPLACEMENT
STILL NEED HELP WITH ASSEMBLY?
VISIT OUR ASSEMBLY LIBRARY HERE:
HELP.REPFITNESS.COM
ASSEMBLY INSTRUCTIONS
WWW.REPFITNESS.COM 45-0236-V1

CABLE
25-1736
STEP 5
X1
PARTS
2
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IF YOU ARE MISSING ANY PARTS, OR OTHERWISE
HAVE ANY WARRANTY ISSUES, PLEASE FILE
A WARRANTY CLAIM ON OUR WEBSITE:
STOP
17 MM WRENCH
2X REQUIRED
19 MM WRENCH
1X OPTIONAL
6 MM
1X REQUIRED

▪ASSEMBLY BY TWO PEOPLE IS STRONGLY ENCOURAGED FOR SAFETY.
▪A LADDER OR STEP-STOOL IS RECOMMENDED FOR EASE OF INSTALL.
▪THIS PRODUCT MUST BE ASSEMBLED ON A FLAT, LEVEL SURFACE TO FUNCTION
PROPERLY.
▪KEEP HANDS, CLOTHING, HAIR, AND OTHER BODY PARTS AWAY FROM CABLE AND
PULLEYS DURING OPERATION.
▪FRAYED OR WORN CABLES ARE DANGEROUS AND CAN RESULT IN INJURY. MAKE
SURE CABLES ARE ROUTED PROPERLY AND IN GOOD CONDITION BEFORE USE.
REPLACE ANY FRAYED OR WORN CABLES BEFORE FURTHER USE.
IF YOU NEED TO REPLACE ANY PARTS OR HAVE QUESTIONS PLEASE CONTACT OUR
CUSTOMER SUPPORT TEAM AT [e-mail] OR 720-420-1731.
TIPPING PREVENTION
REP FITNESS STRONGLY RECOMMENDS THAT YOU MOUNT YOUR FUNCTIONAL
TRAINER INTO THE FLOOR TO PREVENT TIPPING. PLEASE REFER TO THE ORIGINAL
MANUAL FOR HOW TO MOUNT TO A CONCRETE FLOOR. IF MOUNTING TO AN ELEVATED
FLOOR, PLEASE MOUNT AT YOUR DISCRETION.
IF YOU DO NOT MOUNT THE FUNCTIONAL TRAINER TO THE FLOOR, DO NOT PERFORM
THE FOLLOWING ACTIONS.
▪DO NOT KIP, SWING, OR CLIMB ON THE THE PRODUCT.
▪DO NOT ASSEMBLE AND USE THE PRODUCT ON GROUND WITH A SLOPE GREATER
THAN 5 DEGREES.
▪DO NOT MOVE THE FUNCTIONAL TRAINER WITH WEIGHT INSTALLED.
▪DO NOT MOVE THE FUNCTIONAL TRAINER WITHOUT ANY ASSISTANCE.
3
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SAFETY

4
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REMOVE THE SHROUD ONLY OF THE SIDE WITH THE REPLACED CABLE.
15-1642
10-0424
10-0695
1
6 MM
1X REQUIRED

5
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25-1737
10-0424
10-0695
10-0695
10-0424
25-1738
2
6 MM
1X REQUIRED

UNTHREAD JAM NUT FIRST AND THEN THE BOLT ENTIRELY.
6
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3
19 MM WRENCH
1X OPTIONAL

7
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4
REMOVE ALL PULLEYS.
17 MM WRENCH
2X REQUIRED

REMOVE THE CABLE IN THE DIRECTION SHOWN.
8
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5

X1
CABLE
25-1736
UNWIND
REPLACEMENT
CABLE
LENGTH NOT TO SCALE.
ENSURE CABLE HAS NO TWISTS, COILS, OR KINKS.
9
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6

10
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THREAD THE ENTIRE
CABLE THROUGH THE
JOINTS BEFORE
MOUNTING THE PULLEYS
STOP

INSTALL CABLE IN THE DIRECTION OF THE ARROW
11
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7
17 MM WRENCH
2X REQUIRED
25-0311
10-0445
10-0421 10-0445
10-0475

12
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8
NOTE: CABLE THREADS THROUGH THE TOP TUBE
17 MM WRENCH
2X REQUIRED
10-0421
10-0445
10-0445
10-0475
25-0311

13
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NOTE: CABLE THREADS BETWEEN THE PULLEY AND STOPPER BARREL.
9
17 MM WRENCH
2X REQUIRED
10-0476
10-0445
25-0311
10-0445
10-0421

14
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25-1511
10-0445
10-0445
10-0475 10-0421
10
17 MM WRENCH
2X REQUIRED

15
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NOTE: CABLE THREADS BETWEEN
THE PULLEY AND STOPPER BARREL THEN
WITHIN THE VERTICAL TUBE.
11
17 MM WRENCH
2X REQUIRED
10-0476
10-0445
10-0445
10-0421
25-0311
PULLEY ENTERS
THROUGH HERE

16
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10-0476
10-0445
10-0445
10-0421
25-0311
17 MM WRENCH
2X REQUIRED
12

17
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13
17 MM WRENCH
2X REQUIRED
10-0421
10-0445
25-0311
10-0445
10-0475

18
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ENSURE CABLES ARE
CORRECTLY SEATED
IN PULLEY GROOVE

19
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14
19 MM WRENCH
1X OPTIONAL
TIGHTEN ADJUSTER BOLT UNTIL THE HEADPLATE BEGINS TO
LIFT UP, THEN LOOSEN ADJUSTER BOLT A QUARTER TURN.
TIP: LIFT THE HEADPLATE AND INSERT THE WEIGHT
SELECTOR PIN IN THE SECOND PLATE, LEAVING
AT LEAST TWO PLATES WORTH OF GAP BETWEEN
THE HEADPLATE AND SECOND PLATE AS SHOWN.
DOING SO WILL MAKE CABLE INSTALLATION EASIER.

20
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CRITICAL STEPS
1. BOLTS: ENSURE ALL BOLTS HAVE BEEN PROPERLY TIGHTENED.
2. GROOVES: CONFIRM THE CABLES ARE SEATED WITHIN THE PULLEY GROOVES.
3. CABLE RUBBING: PULL CABLES TO CHECK FOR EXCESS RESISTANCE. IF IT SEEMS
THE FRICTION IS TOO HIGH, MAKE SURE THE CABLES ARE NOT RUBBING ON ANY-
THING. A RUBBING CABLE WILL PEEL THE JACKET AND REQURIE REPLACEMENT.
4. GUIDE RODS: CLEAN THE GUIDE RODS. THEN APPLY SILICONE SPRAY TO THE GUIDE
RODS.
5. TEST: RUN THE MACHINE THROUGH THE FULL RANGE OF MOTION. ROTATE THE
PULLEY BRACKETS ON TOP OF THE WEIGHT STACK SO THE CABLES DO NOT RUB
THE FRAMES. ONCE POSITIONED CORRECTLY, TIGHTEN THE SET SCREWS WITH A
4MM ALLEN WRENCH (SEE IMAGE BELOW).
IF YOU HAVE MORE QUESTIONS PLEASE CONTACT OUR CUSTOMER SUPPORT TEAM
AT [e-mail] OR 720-420-1731.
TIGHTEN SET SCREW