Retsch As300 User manual

Manual

Vibratory Sieve Shaker AS 300 control

Translation

Retsch GmbH

Retsch-Allee 1-5

42781 Haan

Germany

 
 
 

 
Table of Contents 
1Notes on the manual............................................................................................................................. 6 
1 Explanation of signs and symbols ..................................................................................................... 6 
2 Disclaimer.......................................................................................................................................... 6 
3 Copyright............................................................................................................................................ 6 
2Safety...................................................................................................................................................... 7 
1 Explanations of the Safety Instructions ............................................................................................. 8 
2 General Safety Instructions ............................................................................................................... 9 
3 Repairs............................................................................................................................................. 10 
3Confirmation Form for the Managing Operator................................................................................ 11 
4Technical Data..................................................................................................................................... 13 
1 Degree of Protection........................................................................................................................ 13 
2 Emissions......................................................................................................................................... 13 
3 Electromagnetic Compatibility (EMC).............................................................................................. 13 
4 Rated Power.................................................................................................................................... 13 
5 Dimensions and Weight................................................................................................................... 14 
6 Required Floor Space...................................................................................................................... 14 
7 Receptacle Volume.......................................................................................................................... 14 
8 Feed Grain Size............................................................................................................................... 15 
9 Payload............................................................................................................................................ 15 
10 Suitable Sieve Diameters ................................................................................................................ 15 
5Packaging, Transport and Installation .............................................................................................. 16 
1 Packaging........................................................................................................................................ 16 
2 Transport.......................................................................................................................................... 16 
3 Temperature Fluctuations and Condensation ................................................................................. 16 
4 Conditions for the Installation Site................................................................................................... 17 
5 Electrical Connection....................................................................................................................... 18 
6 Type Plate Description..................................................................................................................... 18 
7 Removing the Transportation Lock.................................................................................................. 19 
6First Commissioning........................................................................................................................... 21 
1 Sieve Clamping Unit "standard"....................................................................................................... 22 
2 Sieve Clamping Unit "comfort"......................................................................................................... 23 
7Operating the Device .......................................................................................................................... 25 
1 Use of the Device for the Intended Purpose.................................................................................... 25 
2 Principle of Operation ...................................................................................................................... 26 
3 Views of the device.......................................................................................................................... 27 
3.1 Front............................................................................................................................................. 27 
3.2 Back............................................................................................................................................. 28 
4 Switching On / Off............................................................................................................................ 29 
5 Selection of the Test Sieves............................................................................................................ 29 
6 Performing a Sieving ....................................................................................................................... 29 
8Controlling the Device ........................................................................................................................ 30 
1 Operating Controls, Displays and Functions................................................................................... 30 
1.1 Start Process ............................................................................................................................... 30 
1.2 Stop Process................................................................................................................................ 31 
2 Pause Process................................................................................................................................. 31 
3 Amplitude......................................................................................................................................... 31 
3.1 Amplitudes in Dependence on the Load...................................................................................... 32 
4 Time................................................................................................................................................. 34 
5 Optimisation of Time and Amplitude................................................................................................ 34 
6 Interval............................................................................................................................................. 35 
6.1 Interval Time................................................................................................................................ 35 

 
 
 

 
7 Programme Mode............................................................................................................................ 35 
7.1 Select a Program......................................................................................................................... 36 
7.2 Edit a Program............................................................................................................................. 36 
7.3 Save a Programme...................................................................................................................... 36 
8 Signal Tone...................................................................................................................................... 36 
8.1 Operating Hours........................................................................................................................... 36 
8.2 Software Version ......................................................................................................................... 37 
9 Date ................................................................................................................................................. 37 
9Wet Sieving .......................................................................................................................................... 38 
1 Installing the Slash Protection ......................................................................................................... 38 
2 Performing the Wet Sieving............................................................................................................. 39 
EasySieve®........................................................................................................................................... 42 
Error Messages and Information Notes............................................................................................ 43 
1 Error Messages ............................................................................................................................... 43 
2 Information Notes ............................................................................................................................ 43 
Return for Service and Maintenance................................................................................................. 45 
Cleaning, Wear and Maintenance ...................................................................................................... 46 
1 Cleaning........................................................................................................................................... 46 
1.1 Cleaning of Test Sieves........................................................................................................... 46 
1.1.1 Cleaning of Test Sieves with Mesh Sizes > 500 µm ....................................................... 46 
1.1.2 Cleaning of Test Sieves with Mesh Sizes < 500 µm ....................................................... 46 
1.1.3 Drying of Test Sieves....................................................................................................... 47 
2 Wear ................................................................................................................................................ 47 
3 Maintenance .................................................................................................................................... 47 
3.1 Replacing the Fuses................................................................................................................ 48 
Accessories ......................................................................................................................................... 49 
1 Test Sieves...................................................................................................................................... 49 
1.1 Certificate................................................................................................................................. 49 
1.2 Calibration Service................................................................................................................... 50 
2 Sieving Aids..................................................................................................................................... 50 
3 Add-on Weight................................................................................................................................. 51 
Disposal................................................................................................................................................ 52 
Index ..................................................................................................................................................... 53 
 
 

Notes on the manual

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1 Notes on the manual

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This manual provides technical guidelines for the safe operation of the device. Read this

manual through carefully before installing, putting into service and operating the device.

Reading and understanding this manual is essential for handling the device safely and as

intended.

This manual does not contain any repair instructions. Please contact your supplier or contact

Retsch GmbH directly if anything is unclear or you have questions about these guidelines or the

device, or in the case of any faults or necessary repairs.

You can find further information about your device at https://www.retsch.com on the pages for

the specific device concerned.

Amendment status:

The document amendment 0006 of the "Vibratory Sieve Shaker AS 300 control" manual has

been prepared in accordance with the Machinery Directive 2006/42/EC.

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1.1 Explanation of signs and symbols

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In this document the following signs and symbols are being used:



Reference to a recommendation and/or an important information

→

Reference to a chapter, table or figure



Action instruction

│Name│

Software menu function

[Name]

Software button

⟨Name⟩

Software checkbox

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1.2 Disclaimer

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This manual has been prepared with great care. We reserve the right to make technical

changes. We assume no liability for personal injuries resulting from the failure to follow the

safety information and warnings in this manual. No liability will be assumed for damage to

property resulting from the failure to follow the information in this manual.

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1.3 Copyright

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This document or parts of it or its content may not be reproduced, distributed, edited or copied

in any form without prior written permission of Retsch GmbH. Damage claims shall be asserted

in the case of infringements.

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Safety

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2 Safety

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Safety Officer

The operating company itself must ensure the following with respect to persons authorised to

work on the device:

−that they have read and understood all regulations contained in the chapter on safety;

−that they are aware before they start work of all instructions and regulations for the target

group related to the work;

−that they have easy access to the manual for this device at all times;

−that they have been familiarised with the safe and correct handling of the device before

starting work on it, by means of a verbal introduction by a competent person and/or using

this manual.

Improper operation can lead to personal injuries. The operating company itself is

responsible for its safety and that of its staff. The operating company itself must ensure that no

unauthorised persons have access to the device.

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Target group

All those operating, cleaning or working with or on the device.

This device is a modern, powerful product from Retsch GmbH and has been developed in line

with the state-of-the art. The device is safe to use when operated correctly and when following

the instructions in this manual.

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People under the influence of intoxicating substances (medications, drugs, alcohol) or who

are overtired may not operate the device or work on the device.

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Safety

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2.1 Explanations of the Safety Instructions

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The following warnings in this manual warn of possible risks and damage:

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DANGER

D1.0000

Risk of fatal injuries

Source of danger

−Possible consequences if the danger is ignored.

•Instructions and information on how to avoid the risk.

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Fatal or serious injuries may result if the “Danger” sign is disregarded. There is a very high

risk of a life-threatening accident or lasting personal injury. The signal word DANGER is

additionally used in the running text or in instructions.

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WARNING

W1.0000

Risk of life-threatening or serious injuries

Source of danger

−Possible consequences if the danger is ignored.

•Instructions and information on how to avoid the risk.

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Life-threatening or serious injuries may result if the “Warning” sign is disregarded. There is

an increased risk of a serious accident or of a possibly fatal personal injury. The signal word

WARNING is additionally used in the running text or in instructions.

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CAUTION

C1.0000

Risk of injuries

Source of danger

−Possible consequences if the danger is ignored.

•Instructions and information on how to avoid the risk.

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Average to slight injuries may result if the “Caution” sign is disregarded. There is an average

or slight risk of an accident or personal injury. The signal word CAUTION is additionally

used in the running text or in instructions.

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Safety

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NOTICE

N1.0000

Type of damage to property

Source of the damage to property

−Possible consequences if the information is ignored.

•Instructions and information on how to avoid the damage to

property.

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Damage to property may result if the information is disregarded. The signal word NOTICE is

additionally used in the running text or in instructions.

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2.2 General Safety Instructions

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CAUTION

C2.0002

Risk of injury

Lack of knowledge of the manual

−The manual contains all safety-related information. Disregarding the

manual can therefore lead to injuries.

•Read the manual carefully before operating the device.

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CAUTION

C3.0015

Risk of injury

Improper modifications to the device

−Improper modifications to the device can result in injuries.

•Do not make any unauthorised changes to the device.

•Only use the spare parts and accessories approved by Retsch

GmbH!

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NOTICE

N2.0012

Changes to the device

Improper modifications

−The conformity declared by Retsch GmbH with the European Directives

will lose its validity.

−Any warranty claims will be terminated.

•Do not make any modification to the device.

•Use spare parts and accessories that have been approved by Retsch

GmbH exclusively.

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Safety

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2.3 Repairs

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This manual does not contain any repair instructions. For safety reasons, repairs may only be

carried out by Retsch GmbH or an authorised representative or by qualified service technicians.

In case of repair, please inform…

…the Retsch GmbH representative in your country,

…your supplier, or

…Retsch GmbH directly.

Service address:

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Confirmation Form for the Managing Operator

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3 Confirmation Form for the Managing Operator

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This manual contains essential instructions for operating and maintaining the device which must

be strictly observed. It is essential that they be read by the user and by the qualified staff

responsible for the device before the device is commissioned. This manual must be available

and accessible at the place of use at all times.

The user of the device herewith confirms to the managing operator (owner) that he has received

sufficient instructions about the operation and maintenance of the system. The user has

received the manual, has read and taken note of its contents and consequently has all the

information required for safe operation and is sufficiently familiar with the device.

The managing operator should for legal protection have the user confirm the instruction about

the operation of the device.

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I have read and taken note of the contents of all chapters in this manual as well as all

safety instructions and warnings.

User

Surname, first name (block letters)

Position in the company

Place, date and signature

Managing operator or service technician

Surname, first name (block letters)

Position in the company

Place, date and signature

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Confirmation Form for the Managing Operator

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Technical Data

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4 Technical Data

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4.1 Degree of Protection

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−IP54 (IP20 in the area of the sieve carrier passage)

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4.2 Emissions

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CAUTION

C4.0011

Possibility of acoustic signals not being heard

Loud sieving noises

−Possible acoustic alarms and voice communication might not be heard.

•Consider the volume of the sieving noise in relation to other acoustic

signals in the work environment. Additional visual signals may be

used.

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CAUTION

C5.0017

Hearing damage

A high sound level may be generated depending on the type of material, the

number of sieves, the sieving aid used, the amplitude set and the duration of the

sieving

−Excessive noise in terms of level and duration can cause impairments or

permanent damage to hearing.

•Ensure suitable noise protection measures are taken or wear ear

protection.

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Sound parameters:

The sound parameters are also influenced by the set amplitude, the number of test sieves and

the properties of the sample material.

Example:

Number of test sieves:

Amplitude:

1.5 mm

Feed material:

Quartz sand (< 1 mm)

Sieve clamping unit:

"comfort"

At these operating conditions, the workplace related equivalent continuous sound level

Leq = 59.8 dB(A).

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4.3 Electromagnetic Compatibility (EMC)

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−EMC class according to DIN EN 55011: A

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Strong electromagnetic interference fields, such as high-power radio transmitters, can have an

adverse influence on the amplitude control of the AS 300 control. Once the source of the

interference is eliminated, the AS 300 control will return to normal operation by itself.

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4.4 Rated Power

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~ 460 W (VA)

Technical Data

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4.5 Dimensions and Weight

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−Height without sieve clamping unit: 222 mm

−Height with sieve clamping unit: 852 mm

−Width: 417 mm

−Width with "comfort" clamping unit: 566 mm

−Depth: 384 mm

−Weight without sieve stack, without clamping unit: ~ 42 kg

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4.6 Required Floor Space

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CAUTION

C6.0047

Risk of injury caused by the device falling down

Incorrect installation of the device

−Due to its weight, the device can cause injuries if it falls down.

•Only operate the device on a sufficiently large, strong and stable

workstation.

•Ensure that all of the device feet are securely supported.

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−Width of the base: 450 mm

−Depth of the base: 450 mm

−No safety clearances required

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Location requirements:

The device must be placed on a vibration-free, plane, stable and free surface to avoid

transmission of vibrations. A level base ensures the uniform distribution of the sample over the

sieve mesh fabric, as well as the stability of the device.

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4.7 Receptacle Volume

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The maximum receptacle volume (the maximum feed quantity) depends on various factors such

as number and aperture size of the test sieves, maximum grain size and width of distribution of

the sample material.

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Examples for the maximum feed quantity according to DIN 66165 for test sieves of 305 mm

(12") in diameter are listed in the following table:

Mesh size

Max. feed quantity

Max. permitted oversize material

according to DIN 66165

25 µm

29 cm3

15 cm3

45 µm

44 cm3

22 cm3

63 µm

58 cm3

29 cm3

125 µm

88 cm3

44 cm3

250 µm

132 cm3

66 cm3

500 µm

205 cm3

102 cm3

1 mm

292 cm3

146 cm3

2 mm

511 cm3

256 cm3

4 mm

804 cm3

402 cm3

8 mm

1315 cm3

658 cm3

Technical Data

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4.8 Feed Grain Size

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Traditional dry sieving is performed in the particle size range of 40 µm to 125 mm. By means of

sieving aids or with wet sieving the measurement range can be extended to 20 µm. The

maximum feed grain size depends on the sample material, the number and aperture size of the

test sieves and the type of the sieving machine.

Examples for the maximum feed grain size according to DIN 66165 are listed in the following

table:

Mesh size

Max. feed grain size

according to DIN 66165

Mesh size

Max. feed grain size

according to DIN 66165

22 µm

710 µm

4 mm

25 mm

45 µm

1 mm

8 mm

45 mm

63 µm

1.4 mm

16 mm

71 mm

125 µm

2.5 mm

22.4 mm

90 mm

250 µm

4 mm

45 mm

150 mm

500 µm

6 mm

63 mm

180 mm

1 mm

10 mm

90 mm

230 mm

2 mm

16 mm

125 mm

300 mm

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The Vibratory Sieve Shaker AS 300 control is designed for the measurement range of 20 µm to

40 mm.

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4.9 Payload

Pos: 7.26 /0005 RETSCH/ 0005 Bedienungs anleitungen/AS 200 / AS 3 00 serie/Module/1 045Z uladung AS 300 co ntrolB @ 50\mod _1596538868048_9. docx @ 379890 @ @ 1

Voltage

100 V

200 V

230 V

Maximum sample quantity:

3 kg

4 kg

5 kg

Maximum sieve stack weight:

7 kg

9,5 kg

11 kg

Maximum payload:

10 kg

13,5 kg

16 kg

The maximum payload is calculated from the amount of sample quantity (sample material) and

sieve stack mass (test sieves and clamping device) depending on the available nominal voltage.

For the calculation, a "comfort" sieve tensioning unit was used, the weight of which is approx. 5

kg.

−Maximum sieve stack height: 510 mm

−Maximum number of fractions: 10 (height of test sieves and collecting pan: 40 mm) /

10 (height of test sieves and collecting pan: 50 mm (2")) /

19 (height of test sieves and collecting pan: 25 mm (1"))

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4.10 Suitable Sieve Diameters

Pos: 7.28 /0005 RETSCH/ 0005 Bedienungs anleitungen/AS 200 / AS 3 00 serie/Module/1 050 Verwendbare Sieb durchmesser AS 300 co ntrol B @ 16\mod _1461141767951_9. docx @ 105264 @ @ 1

−Suitable sieve diameters: 100 mm / 150 mm / 200 mm / 203 mm (8") / 305 mm (12") /

315 mm

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Packaging, Transport and Installation

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5 Packaging, Transport and Installation

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5.1 Packaging

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The packaging has been adapted to the mode of transport. It complies with the generally

applicable packaging guidelines.

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NOTICE

N3.0001

Complaint or return

Keeping the packaging

−Inadequate packaging and insufficient securing of the device can

jeopardise the warranty claim in the event of a complaint or return.

•Keep the packaging for the duration of the warranty period.

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5.2 Transport

Pos: 9.6/ 0000F irmenneutral/0 035W arnhinweise/0 004HINW EIS/H0017 HINWEI STrans port@ 1 8\mod_147341 5561032_9.docx @ 128176 @ @ 1

NOTICE

N4.0017

Damage to components

Transport

−Mechanical or electronic components may be damaged during transport.

The device must not be knocked, shaken or thrown during transport.

•Move the device gently during transport.

Pos: 9.7 /0000 Firmen neutral/0035 Warnhi nweise/0004 HINWEI S/H0014 HINWEI SR eklamationen @ 18\mod_ 1473415561968_ 9.docx@ 1 28185 @ @ 1

NOTICE

N5.0014

Complaints

Incomplete delivery or transport damage

−The forwarding agent and Retsch GmbH must be notified immediately in

the event of transport damage. It is otherwise possible that subsequent

complaints will not be recognised.

•Please check the delivery on receipt of the device for its

completeness and intactness.

•Notify your forwarding agent and Retsch GmbH within 24 hours.

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5.3 Temperature Fluctuations and Condensation

Pos: 9.9/ 0000F irmenneutral/0 035W arnhinweise/000 4HINW EIS/H0016 HINWEIS Temp eraturschwankunge n@ 18\m od_147341 5562519_9.docx @ 128194 @ @ 1

NOTICE

N6.0016

Damaged components due to condensation

Temperature fluctuations

−The device may be exposed to substantial fluctuations in temperature

during transport. The ensuing condensation can damage electronic

components.

•Wait until the device has acclimatised before putting it into service.

Pos: 9.10 /0000 Firme nneutral/0000 Modul e/4004 Zwischenlag erung @ 14\mod_ 1449227681266_9.d ocx @ 94946 @ @ 1

Temporary storage:

Also in case of an interim storage the device must be stored dry and within the specified

ambient temperature range.

Packaging, Transport and Installation

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5.4 Conditions for the Installation Site

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NOTICE

N7.0021

Ambient temperature

Temperatures outside the permitted range

−Electronic and mechanical components may be damaged.

−The performance data alter to an unknown extent.

•Do not exceed or fall below the permitted temperature range (5 °C to

40 °C ambient temperature) of the device.

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−Installation height: max. 2 000 m above sea level

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−Ambient temperature: 5 °C –40 °C

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−Maximum relative humidity < 80 % (at ambient temperatures ≤31 °C)

For ambient temperatures UTbetween 31 °C and 40 °C, the maximum relative humidity value LF

linearly decreases according to LF= –(UT–55) / 0.3:

Ambient temperature

Max. rel. humidity

≤31 °C

80 %

33 °C

73.3 %

35 °C

66.7 %

37 °C

60 %

39 °C

53.3 %

40 °C

50 %

Pos: 9.16 /0000 Firme nneutral/0035 Warn hinweise/0004 HINW EIS/H0015 HINWEIS L uftfeuchtigkeit @ 18\m od_147341 5564338_9.docx @ 12 8212@ @1

NOTICE

N8.0015

Humidity

High relative humidity

−Electronic and mechanical components may be damaged.

−The performance data alter to an unknown extent.

•The relative humidity in the vicinity of the device should be kept as

low as possible.

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Packaging, Transport and Installation

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5.5 Electrical Connection

Pos: 9.19 /0005 RETSCH/ 0035 Warnhinw eise/0002 WARNUN G/W0015 WARNUN G Lebensgefahr d urch Stromschlag (Ansc hluss an Steckdosen ohn e Schutzleiter) @ 27\m od_151082908 0017_9.docx @ 2257 54@ @ 1

WARNING

W2.0015

Risk to life caused by an electric shock

Connection to socket without a protective earth conductor

−Connecting the device to sockets without a protective earth conductor can

lead to life-threatening injuries caused by an electric shock.

•Always operate the device using sockets with a protective earth

conductor (PE).

Pos: 9.20 /0000 Firme nneutral/0035 Warnhinw eise/0004 HINW EIS/H0022 HINWEIS El ektrischer Anschluss @ 18\mod_ 1473415564928_9.d ocx @ 128221 @ @ 1

NOTICE

N9.0022

Electrical connection

Failure to observe the values on the type plate

−Electronic and mechanical components may be damaged.

•Connect the device only to a mains supply matching the values on

the type plate.

Pos: 9.21 /0000 Firme nneutral/0000 Modul e/4015 Elektrisch erA nschluss @ 18\mo d_1473407848410_ 9.docx @ 128113 @ @ 1

WARNING When connecting the power cable to the mains supply, use an external fuse that

complies with the regulations applicable to the place of installation.

−Check the type plate for details on the necessary voltage,frequency, and maximum

external current source fuse for the device.

−The listed values must agree with the existing mains supply.

−Only use the supplied power cable to connect the device to the mains supply.

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5.6 Type Plate Description

Pos: 10.2 /0005 RETSCH/ 0000 Gerätene utral/Module/100 0Ty penschild Retsch @ 12\m od_144541 7988309_9.docx @ 91 408 @ @ 1

Fig. 1: Type plate

1 Device designation

2 Year of production

3 Part number

4 Serial number

5 Manufacturer’s address

6 CE marking

7 Disposal label

8 Bar code

Packaging, Transport and Installation

9 Power version

10 Mains frequency

11 Capacity

12 Amperage

13 Number of fuses

14 Fuse type and fuse strength

In the case of queries please provide the device designation (1) or part number (3), as well

as the serial number (4) of the device.

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5.7 Removing the Transportation Lock

Pos: 11.2 /0000 Firme nneutral/0035 Warnhinw eise/0002 WARNUN G/W0005 WARNUN G Schwerer Perso nenschaden (Hera bfallende Lasten) @ 18\mo d_1473667539154_9. docx @ 128550 @ @ 1

WARNING

W3.0005

Risk of injury due to the device falling down

Lifting the device above head height

−The device can fall causing serious injuries when lifted above head

height.

•Never lift the device above head height!

Pos: 11.3 /0005 RETSCH/ 0035 Warnhinweise /0004 HINWEIS/H0 018 HINWEIS Tra nsportsicherung @ 18 \mod_14736 68242245_9.docx @ 1 28559 @ @ 1

NOTICE

N10.0018

Transportation lock

Transport without transportation lock, or operation with transportation lock

−Mechanical components may be damaged.

•Only transport the device with mounted transportation lock.

•Do not operate the device with built-in transportation lock.

Pos: 11.4 /0005 RETSCH/ 0005 Bedienungs anleitungen/AS 200 / AS 3 00 serie/Module/4 000Tr ansportsich erung entfernen AS 300 contr ol B @ 18\mod_147 3659020758_9. docx@ 128451 @ @ 1