Rhino-Rack RCP63-BK User manual

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Maximum carrying capacity: 75kg (165lbs) evenly distributed over crossbars when mounted on the strongest section of
the roof. Please refer to your vehicle manufacturers handbook for maximum roof loading. Always use the lower of the
two figures. Note: Be sure to check the Rhino-Rack website to see if you have the latest version of instructions before
beginning.
Advisory:
It is essential that all bolt connections be checked after 48hrs from when you first install your crossbars. Bolt connections should
be checked again at regular intervals (once a week is enough, depending on road conditions, usage, loads and
distances travelled). You should also check the crossbars each time they are refitted. Make sure to fasten your load securely.
Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible.
Use only non-stretch fastening ropes or straps.
Load Ratings
When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to
be found in the vehicle’s User Manual) should be divided by a safety factor of 2. For example, if the vehicle’s maximum roof
load rating is 75kgs\165lbs, these racks, when fitted to this vehicle should have no more than 37.5kgs/82lbs loaded on them.
Caution:
The handling characteristics of the vehicle changes when you transport a load on the roof. For safety reasons we recommend
you exercise extreme care when transporting wind-resistant loads. Special consideration must be taken into account when
cornering and braking. Please remove crossbars when putting vehicle through an automatic car wash.
Note for Dealers and Fitters: It is your responsibility to ensure instructions are given to the end user or client.
Rhino-Rack
3 Pike Street, Rydalmere, Document No: R1587 Fit Time: 30min
NSW 2116, Australia. Prepared By: Kayle Everett Issue No: 01
(Ph) [phone] Authorised By: Chris Murty Issue Date: 06/10/2017
(Fax) [phone]
These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.
RCP63-BK Base Kit
Note: Crossbars and legs
sold as separate. Suitable
for both RVL , RVH, RCL and
RCH legs and bars.
Important: 1. Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations.
2. Check the contents of kit before commencing fitment and report any discrepancies.
3. Place these instructions in the vehicle’s glove box after installation is complete.
4. These instructions must be followed for warranty to be upheld.
Maximum carrying capacity: 80kg (176lbs) evenly distributed over crossbars.
On Road Cargo Allowance Off Road Cargo Allowance Roof Allowance Rack Weight
70kg / 165lb 37.5kg / 82lbs 75kg / 165lbs 5kg / 11lb
CONTROLLED

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RCP63-BK Base Kit
Instructions
Apply masking tape to the approximate working area on
the vehicle.
12
Parts List
Item Components Qty Part No.
1 Short Fixed Mount Rotation Block 2 M835
2 Short Fixed Mount Base Cover 4 M836
3 Short Fixed Mount Base 2 M834
4 Short Fixed Mount Flat Rubber 2 M837
5 Nutsert 4 H059
6 M6 x 30mm Hex Hex Setscrew 2 B202
7 M6 x 25mm Torx Screw 4 B244
8 M6 Curved Nut 2 N060
9 M6 Spring Washer 6 W004
10 M6 x 12.5 Flat Washer 4 W003
11 M6 x 16mm Flat Washer 2 W031
12 T27 Torx Key 1 H054
13 Instructions 1 R1587
Tools Required: 10mm socket
wrench. Masking tape. Drill with 9mm/6.5mm drill but. Nutsert
tool. Butyl mastic. Note: Legs and Crossbars are sold sepa-
rate. Be sure to obtain correct kits for your vehicle.
105mm
80mm
Locking RVL Low Leg
Locking RVH High Leg
1.
2.
3.
4.
5.
6.
7.
8.
10.
9.
11. 12.
Place the short fixed bases into position
on the vehicle, Spot mark the outer two
mounting points in each base.
Using a 9mm drill bit,
open out the references
made previous.
34Vacuum any swarf caused from drilling.
Remove the masking tape and apply cold galvanising
paint to the drilled areas in the vehicle. Allow 15min to
dry.
5
Apply the Paint
inside EACH drill
point. Make sure to
cover the entire
length of the hole.
Drill out the holes in the base as shown with a 6.5mm
drill bit.
6

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RCP63-BK Base Kit
Install crossbars as per crossbar individual instructions. RVL crossbars shown as example only.
11
Be sure fixtures are secure before use.
Assemble the short mounts as shown.
7
Short
fixed
mount
base
Short fixed
mount rubber
Place the short fixed mount rotation block onto the
assembly.
8
Short fixed
mount base
rotation block
M6 curved nut
Using a
nutsert tool,
install the
nutserts into
the drilled
holes on the
vehicle.
9Place the base
assemblies over the
installed nutserts. Fix in
place with an M6 torx
screw, spring washer
and M6 x 12.5mm flat
washer.
10
Place the short fixed
mount covers over
the installed torx
screws.
M6 x 16mm flat washer.