Rhino-Rack RLCP05 User manual

RLCP05 Range Rover - Rhino Heavy Duty 3 Bar System.
Important: Pleaserefertoyourttinginstructiontoensureroofracksareinstalledinthecorrectlocations.
Checkcontentsofthekitbeforecommencingtmentandreportanydiscrepancies.
Placetheseinstructionsinthevehicle’sgloveboxafterinstallationiscomplete.
Important Information
Maximum carrying capacity: 100kg (220lbs) evenly distributed over the cross bars. Please refer to your vehicle
manufacturershandbookformaximumroofloading.Alwaysuselowerofthetwogures.
Recommendations:
Itisessentialthatallboltconnectionsbecheckedafterdrivingashortdistancewhenyourstinstallyourcrossbars.Boltconnec-
tionsshouldbecheckedagainatregularintervals(probablyonceaweekisenough,dependingonroadconditions,usage,loads
anddistancestravelled).Youshouldalsocheckthecrossbarseachtimetheyareretted.Makesuretofastenyourloadsecurely.
Pleaseensurethatallloadsareevenlydistributedandthatthecentreofgravityiskeptaslowaspossible.
Use only non-stretch fastening ropes or straps.
Caution:Thehandlingcharacteristicsofthevehiclechangeswhenyoutransportaloadontheroof.Forsafetyreasonswe
recommendyouexerciseextremecarewhentransportingwind-resistantloads.Specialconsiderationmustbetakenintoaccount
whencorneringandbraking.
Please remove cross bars when putting vehicle through an automatic car wash.
Load Ratings:
Maximumpermissibleloadis100kg(220lbs)fortwocrossbarsincludingtheweightofthecrossbars,7kg(15lbs).Whencross
barsaretobeusedinoff-roadconditions,pleasebuildasafetyfactorof1.5intothisloadlimitforoff-roaduse,twocrossbars=
66kg (145lbs).AlthoughthecrossbarsaretestedandapprovedtoAS1235-2000,Offroadconditionscanbemuchmorerigor-
ous.However,increasingthenumberofcrossbarsdoesnotincreasethevehiclesmaximumpermissibleroofloading.
Washvehicleroofpriortoinstallingroof
racks.
NOTE:Pleasereadthroughinstructionsbeforettingtherackstoyourvehicle.

RLCP05 Range Rover
2Cross bar rubber:
Pushthecrossbarbufferstripintotopofthebar.
1Roof mounts.
Locateplasticapsontopofthevehicle.Carefully
hingeopeneachplasticap.
• RemovegrubscrewswiththeAllenkeyprovided.
• Removeanyexcessbodyller.
• Fastenthebrassmountingstudsintothethreaded
holesusingaatheadscrewdriver.
Mountingstud
1
2
3a,b.
4
5
6
7
8
9
10a,b,c.
1 1
12
13
14
Item Component Name Qty Part No
1 CrossBar1375mm 3 A019
2 RubberBufferStrip 3 R001
3a M6x32mmSecurityScrew 2 B064
3b M6x45mmSecurityScrew 4 B091
4 EndCap 6 M002
5 M6SpringWasher 6 W004
6 M6FlatWasher 6 W003
7 M10ChannelNut 6 N024
8 RLCPLeg 6 M123
9 M10FlatWasher 6 W022
 10a MountingPadsCentre 2 M166
 10b MountingPadsFrontLeft/RearRight 2 M167
10c MountingPadsFrontRight/RearLeft 2 M168
11 M10Shake-proofWasher 6 W021
12 MountingStud 6 C358
13 M10x20mmHexBolt 6 B003
14 5mmSecurityAllenKey 1 H001
15 Fittinginstruction 1 RR-121
Tools Required:
Allenkey,providedinkit.
Tapemeasure
Flatheadscrewdriver.
Rubbermallet.
Parts List

RLCP05 Range Rover
4Fasten pads.
PlaceanRLCPlegontoeachpad.FasteneachlegwiththecorrectlengthM6screws.Referimagesbelow.
• M6x45mmscrewsusedonFRONTandREARpads.
• M6x32mmscrewsusedonCENTREpads.
Do not tighten M6 screws at this stage.
M6x45mmscrew
M6springwasher
M6atwasher
M10ChannelNut
M10atwasher
M10shake-proof
washer
M10x20mmbolt
M6x32mmscrew
M6springwasher
M6atwasher
M6x45mmscrew
M6springwasher
M6atwasher
FRONT
Left&Right
CENTRE
Left&Right
REAR
Left&Right
3Fit pads.
a. Topofpadsaremarkedaccordingtotheirpositionon
theroof.
b. Orientatethepadscorrectly.
c. Havetheplasticroofapupandpositionthepadinto
therecess.
FRONT
TOP
ofvehicle
Front
Left
Front
Right
Centre
Left
Centre
Right
Rear
Left
Rear
Right
Outsideof
vehicle.
b. c.
a.

RLCP05 Range Rover
7End caps.
Knocktheendcapstothecrossbars.Arubbermallet
maybeusedtoknockthemin.
5Attach cross bars.
Placecrossbarsontolegs.TurnM10channelnut90°soitlocatesacrosstheinsideofthecrossbar.
Fingertightenonlyatthisstage.
Channelnutmustsitacross
thebarbeforetightening.
6Measure cross bar over hang.
Adjustcrossbaroverhangtobeequalbothsides.
• UsingtheAllenkeysuppliedtightentheM6legscrewsto4-5Nm(35-44lbf.in).
• TightenM10crossbarboltsto17-19Nm(150-168lbf.in).
Do not over tighten.
EQUALOVERHANG
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