Rice Lake 820i User manual

®
PN 93018 Rev B
Programmable HMI Indicator/Controller
Version 1.05
Installation Manual
Disponible
en Español
Visite ricelake.com/spanish
para ver todos los materiales
RLWS disponibles en Español

Contents i
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
Contents
About This Manual ...................................................................................................................................... 1
Safety Section............................................................................................................................................. 1
1.0 Introduction..................................................................................................................................... 2
1.1 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Softkey Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 System Configurations and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.0 Installation ...................................................................................................................................... 6
2.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.1 Cable Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.2 Load Cells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.3 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.4 Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Installing Option Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Slot Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.6 Enclosure Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7 CPU Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.8 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.9 Parts Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.10 Replacement Parts and Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.0 Configuration ................................................................................................................................ 15
3.1 Configuration Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.1 Revolution Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.2 Serial Command Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1.3 Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1.4 Multi-Range and Multi-Interval Scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1.5 Total Scale Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2 Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.1 SCALES Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.2 SERIAL Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.2.3 FEATURE Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.2.4 DISPLAY Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.2.5 PFORMT Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.2.6 SETPTS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2.7 DIG I/O Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.2.8 Analog Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.2.9 Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.0 Calibration .................................................................................................................................... 48
4.1 Gravity Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.2 Front Panel Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.3 Serial Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.4 Revolution Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
© 2015 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Version 1.05, June 09, 2015

ii 820i Installation Manual
Rice Lake continually offers web-based video training on a growing selection
of product-related topics at no cost. Visit www.ricelake.com/webinars.
5.0 Using Revolution®........................................................................................................................ 51
5.1 Installing and Starting the Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.2 Configuring Scales. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.3 Connecting to the Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.3.1 Downloading to the Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.3.2 Uploading Configuration to Revolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.4 Installing Software Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.0 Print Formatting ............................................................................................................................ 54
6.1 Print Formatting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.2 Default Print Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.3 Customizing Print Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.3.1 Using Revolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.3.2 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.3.3 Using Serial Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.0 Truck Modes.................................................................................................................................. 59
7.1 Using the Truck Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.2 Using the Truck Regs Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.3 Weigh-In Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.4 Weigh-Out Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.5 Single-Transaction Tare Weights and IDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
8.0 Setpoints ....................................................................................................................................... 61
8.1 Batch and Continuous Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.2 Setpoint Menu Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.3 Batch Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
9.0 Serial Commands ......................................................................................................................... 79
9.1 The Serial Command Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9.1.2 Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.1.3 Clear and Reset Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.1.4 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.1.5 Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.1.6 Batching Control Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
10.0 Appendix ....................................................................................................................................... 89
10.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
10.1.1 Option Card Diagnostic Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.1.2 Using the HARDWARE Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.1.3 User Program Diagnostic Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.1.4 Using the XE Serial Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
10.2 Regulatory Mode Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.3 Serial Scale Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.4 Local/Remote Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.5 Custom Stream Formatting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
10.6 Data Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
10.7 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
10.8 Conversion Factors for Secondary Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
10.9 PS/2 Keyboard Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
10.10 Audit Trail Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
10.10.1 Displaying Audit Trail Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
10.10.2 Printing Audit Trail Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
10.11 Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
10.12 Printed Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
10.13 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
820i Limited Warranty ............................................................................................................................ 104

1
About This Manual
This manual is intended for use by service technicians
responsible for installing and servicing 820i®digital
weight indicators. This manual applies to Version
1.04 of the 820i indicator software.
Configuration and calibration of the indicator can be
accomplished using the Revolution®configuration
utility, serial commands, or the indicator front panel
keys. See Section 3.1 on page 15 for information
about configuration methods.
This manual can be viewed and downloaded
from the Rice Lake Weighing Systems
distributor site at www.ricelake.com.
The Operator Card included with this manual
provides basic operating instructions for users of the
820i. Please leave the Operator Card with the
indicator when installation and configuration are
complete.
Safety Section
Safety Symbol Definitions:
WARNING
Important
WARNING
CAUTION
Indicatesapotentiallyhazardoussituationthat,ifnotavoidedmayresultinminorormoderateinjury.
Indicatesapotentiallyhazardous situation that, if not avoided could result in death or serious injury,
and includes hazards that are exposed when guards are removed.
Indicatesinformationaboutproceduresthat,ifnotobserved,couldresultindamagetoequipmentor
corruption to and loss of data.
Safety Precautions
Donotoperateorworkonthisequipmentunlessyouhavereadandunderstandtheinstructionsand
warningsinthismanual.Failuretofollowtheinstructionsorheedthewarningscouldresultininjury
or death. Contact any Rice Lake Weighing System dealer for replacement manuals. Proper care is
your responsibility.
General Safety
Failure to heed may result in serious injury of death.
Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be
performed by qualified service personnel only.
DO NOT allow minors (children) or inexperienced persons to operate this unit.
DO NOT operate without all shields and guards in place.
DO NOT step on the unit.
DO NOT jump up and down on the scale.
DO NOT use for purposes other then weight taking.
DO NOT place fingers into slots or possible pinch points.
DO NOT use any load bearing component that is worn beyond 5% of the original dimension.
DO NOT use this product if any of the components are cracked.
DO NOT exceed the rated load limit of the unit.
DO NOT make alterations or modifications to the unit.
DO NOT remove or obscure warning labels.
DO NOT use near water.
Before opening the unit, ensure the power cord is disconnected from the outlet.
Keep hands, feet and loose clothing away from moving parts.

2820i Installation Manual
1.0 Introduction
The 820i is a programmable, multi-channel digital
weight indicator/controller. The configuration can be
performed using the front panel, with an attached
PS/2®1-type keyboard, or using the Revolution utility.
Custom event-driven programs can be written with the
iRite-IDE®language. These programs are compiled
with an iRite-IDE compiler utility, which can only be
downloaded into the indicator. The RLWS Web Update
utility can be used to download 820i firmware upgrades
to a PC from the RLWS web site; Revolution provides
functions for installing the new software into the 820i.
Onboard Features
Features of the basic 820i include:
• Support for two A/D or serial scale inputs, or
total of all scales.
• Eight digital I/O channels on main board, each
configurable as either input or output.
• Two serial ports on main board support duplex
RS-232 up to 115200 bps. Port 2 supports
RS-232 with hardware handshaking; Port 4
supports RS-232, 20mA output, and 2-wire
RS-485 communications.
• Available in 115 VAC and 230 VAC North
American and European versions.
• Configurable print formats can be defined for
up to 1000 characters each. These formats are
used to print gross or net weights, truck in/out
weights, setpoint weights, accumulator
weights, alert messages, and header
information. Additional print formats can be
created using twenty auxiliary print formats.
• Six truck modes to store and recall weights for
gross, tare, and net printing. The truck register
contains fields for ID number, weight, and the
transaction time and date. Weights can be
stored permanently or erased at the end of the
transaction.
• The setpoint engine supports 31 configurable
setpoint kinds. Setpoints can be arranged in a
sequential batch routine of up to 100 steps. If
setpoints are configured as free running
setpoints, they can be tied to program control.
This allows for simultaneous batching
operations to be written with the iRite-IDE
language.
The 820i is NTEP-certified for Classes III and III L at
10,000 divisions. See Section 10.13 on page 103 for
more information about additional certifications and
approvals.
Option Cards
The CPU board provides one slot for installing other
option cards. Available option cards include:
• Analog output card (dual or single) for 0–10 VDC
or 0–20 mA tracking of gross or net weight values.
• Dual-channel serial expansion card provides one
additional RS-485 port or two ports for either
RS-232 or 20mA communications at up to 19200
bps.
• 24-channel digital I/O expansion card.
• 1MB memory expansion card for expanded
database capability.
• Pulse input card for use with pulse count and pulse
rate setpoints.
• Dual-channel analog input card supports 0–10
VDC, 0–20 mA, ambient temperature, and four
types of thermocouple.
• Bus interface cards for Ethernet, EtherNet/IP™2,
DeviceNet™3, Allen-Bradley Remote I/O4, and
Profibus®DP networks5.
Part numbers of available option cards are listed in
Section 1.4 on page 4.
1. PS/2®is a registered trademark of IBM Corporation.
2. EtherNet/IP™ is a trademark of ControlNet
International, Ltd., under license by the Open
DeviceNet Vendor Association.
3. DeviceNet™ is a trademark of the Open DeviceNet
Vendor Association.
4. Allen-Bradley®, PLC®, and SLC™are trademarks of
Allen-Bradley Company, Inc., a Rockwell International
company.
5. Profibus®is a registered trademark of Profibus
International.

Introduction 3
Front Panel
The 820i front panel, shown in Figure 1-1, consists of a
28-button keypad with a large backlit LCD display.
The keys are grouped as five configurable softkeys,
five primary scale function keys, four navigation keys,
and numeric entry keys.
Weight information is displayed with a graphical scale
in two font sizes. Status areas on the display are used
for operator prompts and entering data.
LCD display contrast and backlighting can be adjusted
using the Display button on the front panel.
Display
05/28/2006 12:57PM
Accept
CONTRAST PFORMT
FEATURE
0
Adjust Screen Contrast
Default Backlite On
Contrast (0-127) =>
Backlite Off
Figure 1-1. 820i Front Panel
Enclosures
The 820i is available in universal (tilt-stand) and panel
mount enclosures. Stainless steel enclosures are rated
for NEMA Type 4X/IP66. This manual provides
assembly drawings and replacement parts lists for the
universal model; supplemental documentation provides
information specific to the panel mount model
(Section 1.4 on page 4).
1.1 Operating Modes
The 820i has two modes of operation:
Normal mode
Normal mode is the weighing mode of the indicator.
The indicator displays gross, net, or tare weights as
required, using the secondary display to indicate scale
status and the type of weight value displayed. Once
configuration is complete and a legal seal is affixed to
the large fillister-head screw on the indicator enclosure,
this is the only mode in which the 820i can operate.
Setup mode
Most of the procedures described in this manual
require the indicator to be in setup mode, including
configuration and calibration.
To enter setup mode, remove the large fillister head
screw from the enclosure. Insert a screwdriver or a
similar tool into the access hole and press the setup
switch once. The indicator display changes to show
scale configuration menus.
1.2 Indicator Operations
Basic 820i operations are summarized below:
Toggle Gross/Net Mode
Press the GROSS/NET key to switch the display mode
from gross to net, or from net to gross. If a tare value
has been entered or acquired, the net value is the gross
weight minus the tare. If no tare has been entered or
acquired, the display remains in gross mode.
Gross mode is indicated by the word Gross (or Brutto in
OIML mode); net mode is indicated by the word Net.
To display audit trail information, press and hold the
Gross/Net mode key for three seconds. Weighing
functions continue while audit trail information is
displayed. Press the Gross/Net or CLR key to exit the
audit trail display.
Toggle Units
Press the UNITS key to switch between primary,
secondary, and tertiary units.
Zero Scale
1. In gross mode, remove all weight from the scale
and wait for the standstill annunciator ( ).
2. Press the ZERO key. The center of zero ( )
annunciator lights to indicate the scale is zeroed.
Acquire Tare
1. Place container on scale and wait for the
standstill annunciator ( ).
2. Press the TARE key to acquire the tare weight of
the container.
3. Display shifts to net weight and shows the word
Net on the display.
Remove Stored Tare Value
1. Remove all weight from the scale and wait for the
standstill annunciator ( ).
2. Press the TARE key (or, in OIML mode, the ZERO
key). Display shifts to gross weight and shows
the word Gross.
Print Ticket
1. Wait for the standstill annunciator ( ).
2. Press the PRINT key to send data to the serial port.
Accumulator Functions
The accumulator must be enabled before use in either
normal mode or setpoint operations. Once enabled,
weight (net weight if a tare is in the system) is
accumulated whenever a print operation is performed
using the PRINT key, digital input, or serial command.
The scale must return to zero (net zero if a tare is in the
system) before the next accumulation.
The Display Accum softkey can be configured to display
the current accumulator value. Printing while the
accumulator is displayed, or when the setpoint
PSHACCUM function is active, uses the ACCFMT
print format (see Section 6.0 on page 54).
Press the CLEAR key twice to clear the accumulator.

4820i Installation Manual
1.3 Softkey Operations
Softkeys can be defined to provide additional operator functions for specific applications. Softkey assignments are
listed on the tabs shown at the bottom of the LCD display; softkey functions are activated by pressing the arrow keys
below the softkey tabs (Figure 1-1 on page 3).
The particular set of softkeys shown on the display is determined by the indicator configuration and program.
Table 1-1. Configurable Softkeys
Softkey Description
Time/Date Displays current time and date; allows time and date change.
Display Tare Displays tare value for the current scale
Display Accum Displays accumulator value, if enabled, for the current scale.
Display ROC Displays rate-of-change value, if enabled, for the current scale.
Setpoint Displays a menu of configured setpoints; allows display and change of some setpoint parameters.
Batch Start Starts a configured batch.
Batch Stop Stops a running batch and turns off all associated digital outputs. Requires a batch start to resume
processing.
Batch Pause Pauses a running batch. (Same as stop, but digital outputs, if on, are not turned off.)
Batch Reset Stops a batch and resets it to the first batch step.
Weigh In Allows truck ID entry; generates weigh-in ticket for truck weighing applications.
Weigh Out Allows truck ID entry; generates weigh-out ticket for truck weighing applications.
Truck Regs Displays truck register; allows deletion of individual or all entries. Truck register can be printed by pressing
the PRINT key while the truck register is displayed.
Unit ID Allows display or change of Unit ID.
Select Scale For multi-scale applications, provides a prompt to enter the scale number to be displayed.
Diagnostics Provides access to diagnostic displays for attached iQUBE junction boxes.
Alibi Allows previous print transactions to be recalled and reprinted.
F1–F10 User-programmable keys; defined by application.
More… For applications with more than five defined softkeys, the More… key is automatically assigned to the fifth
softkey position. Press More… to toggle between groups of softkeys.
1.4 System Configurations and Options
Table 1-2 lists the 820i system models and part numbers. All models include CPU board with one option card slot.
Each model comes equipped with a single- or dual-channel A/D.
Table 1-2. Part Numbers for 820i Models
System Model
Model PNs
Single-ChannelA/D Dual-Channel A/D
Universal (tilt stand) model, 115 VAC 91995 93011
Universal (tilt stand) model, 230 VAC, North American, NEMA Type 15-5 power
cord
91996 93012
Universal (tilt stand) model, 230 VAC, European, CEE 7/7 power cord 91997 93013
Panel mount model, 115/230 VAC (power cord sold separately) 93424 93425

Introduction 5
Option Cards
Table 1-3 lists the available 820i option cards. Most of
the listed option cards are be installed in the expansion
card slot, J6. USB, Ethernet, and fiber-optic interface
cards are installed in connector J1.
Table 1-3. Part Numbers for 820i Option Cards
Option Card PN
Analog output card - Single 67602
Analog output card - Dual 103138
Dual serial port expansion card 67604
24-channel digital I/O expansion card 67601
1MB NV RAM memory expansion card 67600
Pulse input card 67603
Ethernet communications card 71986
EtherNet/IP communications card 87803
DeviceNet interface card 68541
Allen-Bradley Remote I/O interface card 68539
Profibus DP interface card 68540
Analog input card with thermocouple input 87697
USB interface card 93245
Ethernet interface card 77142
Fiber-optic interface card 77143
ControlNet interface card 103136
Relay Options
8-, 16-, and 24-channel relay racks are available for all
820i systems. Relays require an external enclosure for
the relays. Consult factory for details.
DC Power Supplies
Two DC power supplies are available for mobile 820i
applications:
PN 97474, 9–36 VDC supply
PN 99480, 10–60 VDC supply
Outdoor Display
An optional display, PN 100758, is available for
applications requiring use of the 820i in bright, sunlit
environments. Consult factory for details.
1.5 Summary of Changes
Changes to recent editions of this manual are listed
below:
Version 1.05
• Added TOKENS parameters to the SERIAL
menu (see Section 3.2.2 on page 30).
Version 1.04
• Added new EDP command SF#n. See Section
9.1.5 for more information.
• Added <AN> print token for Alibi numbering.
Se e S e c t i o n 6 . 1 o n p a g e 5 2 f o r m o r e
information.
• Added front panel token selections for
streaming.
See Figure 3-9 for more
information.
• Changed default PFORMAT port setting to the
new NONE selection. See Figure 3-15 on page
40 for setting.
Version 1.02
• Support for local/remote indicator configurations
provides function equivalent to a legal-for-trade
remote display with keypad for truck scale and
similar applications. See Section 10.4 on page 93
for more information.
• The description for setting rate of change (ROC)
parameters has been changed. See Table 3-3 on
page 24 for details.
• New values have been added to the STREAM
parameter on the SERIAL menu to allow
streaming of keypad events to another indicator
(4KEYS, KEYPAD) and, for the local/remote
function, to send the complete display image
(DISPLAY). See Section 3.2.2 for more
information.
• New IMAGE parameter on the FEATURE menu
allows
inversion of the display image
(blue-on-white or white-on-blue) for support of the
outdoor display option. See Section 3.2.3 for more
information.
• Display and printing of audit trail information is
described in Section 10.10 on page 100.

6820i Installation Manual
2.0 Installation
This section describes procedures for connecting load
cell, digital I/O, and serial communications cables to
the 820i indicator. Assembly drawings and replacement
parts lists for the universal model are included for the
service technician. See Section 10.11 on page 101 for
dimension drawings.
CAUTION
• Use a wrist strap to ground yourself and protect
components from electrostatic discharge (ESD)
when working inside the indicator enclosure.
• This unit uses double pole/neutral fusing which
could create an electric shock hazard. Procedures
requiring work inside the indicator must be
performed by qualified service personnel only.
• The supply cord serves as the power disconnect for
the 820i. The power outlet supplying the indicator
must be installed near the unit and be easily
accessible.
2.1 Unpacking and Assembly
Immediately after unpacking, visually inspect the 820i
to ensure all components are included and undamaged.
The shipping carton should contain the indicator, this
manual, and a parts kit. If any parts were damaged in
shipment, notify Rice Lake Weighing Systems and the
shipper immediately.
See Section 2.9 on page 11 for parts kit contents.
2.2 Enclosure Disassembly
The indicator enclosure must be opened to install
option cards and to connect cables for installed option
cards.
WARNING
The 820i has no on/off switch. Before
openingtheunit,ensurethepowercordis
disconnected from the power outlet.
Ensure power to the indicator is disconnected, then
place the indicator face-down on an anti static work
mat. Remove the screws that hold the backplate to the
enclosure body, then lift the backplate away from the
enclosure and set it aside.
2.3 Cable Connections
The universal model of the 820i provides six cord grips
for cabling into the indicator: one for the power cord,
five to accommodate other cabling. Install plugs in all
unused cord grips to prevent moisture from entering
the enclosure.
2.3.1 Cable Grounding
Except for the power cord, all cables routed through the
cord grips should be grounded against the indicator
enclosure. Do the following to ground shielded cables:
• Use the lockwashers, clamps, and kep nuts
provided in the parts kit to install grounding
clamps on the enclosure studs adjacent to cord
grips. Install grounding clamps only for cord grips
that will be used; do not tighten nuts.
• Route cables through cord grips and grounding
clamps to determine cable lengths required to reach
cable connectors. Mark cables to remove insulation
and shield as described below:
• For cables with foil shielding, strip insulation
and foil from the cable half an inch (13 mm) past
the grounding clamp (see Figure 2-1). Fold the
foil shield back on the cable where the cable
passes through the clamp. Ensure silver
(conductive) side of foil is turned outward for
contact with the grounding clamp.
• For cables with braided shielding, strip cable
insulation and braided shield from a point just
past the grounding clamp. Strip another half inch
(15 mm) of insulation only to expose the braid
where the cable passes through the clamp (see
Figure 2-1).
Cord grip
Insulated cable
Foil (silver side out) Grounding clamp
Shield wire (cut)
Length of foil before folding
back on cable insulation
Cut insulation here
for foil-shielded cables
Braid
Cut insulation here
for braided cables
NOTE: Install lockwashers
first, against enclosure,
under grounding clamp
Figure 2-1. Grounding Clamp Attachment for Foil-Shielded
and Braided Cabling
• For load cell cables, cut the shield wire just past the
grounding clamp. Shield wire function is provided
by contact between the cable shield and the
grounding clamp.
• Route stripped cables through cord grips and
clamps. Ensure shields contact grounding clamps
as shown in Figure 2-1. Tighten grounding clamp
nuts.
• Finish installation using cable ties to secure cables
inside of indicator enclosure.
2.3.2 Load Cells
To attach cable from a load cell or junction box to the
820i, route the cable through the cord grip and ground
the shield wire as described in Section 2.3.1 on page 6.