Rice Lake TuffSeal JB4ES User manual

TuffSeal®
Light to Mid-Range Capacity Junction Box
JB4ES/JB4SS/JB4EP/JB4SP
Installation Manual
January 29, 2020 PN 184803 Rev A

An ISO 9001 registered company
© Rice Lake Weighing Systems. All rights reserved.
Rice Lake Weighing Systems® is a registered trademark of
Rice Lake Weighing Systems.
All other brand or product names within this publication are trademarks or registered
trademarks of their respective companies.
All information contained within this publication is, to the best of our knowledge, complete and
accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make
changes to the technology, features, specifications and design of the equipment without notice.
The most current version of this publication, software, firmware and all other product updates
can be found on our website:
www.ricelake.com

Contents i
Contents
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
1.0 Introduction .............................................................................. 1
1.1 Model Designations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Special Conditions of Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.0 Mounting Procedure ................................................................ 2
2.1 Small Junction Boxes (JB4ES and JB4SS) . . . . . . . . . . . . . . . . . . . . . 2
2.2 Mid-Range Junction Boxes (JB4EP and JB4SP) . . . . . . . . . . . . . . . . . 3
3.0 Junction Box Wiring ................................................................ 4
3.1 Connect Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.0 Trimming Procedure................................................................ 6
4.1 Excitation Board Trimming (JB4ES and JB4EP). . . . . . . . . . . . . . . . . . 6
4.2 Signal Board Trimming Procedure (JB4SS and JB4SP). . . . . . . . . . . . 8

ii TuffSeal Light to Mid-Range Junction Boxes
Rice Lake continually offers web-based video training on a growing selection
of product-related topics at no cost. Visit www.ricelake.com/webinars.

Introduction 1
1.0 Introduction
The TuffSeal® series are excitation or signal trim junction boxes that can
accommodate two, three or four load cells. Primarily used in floor and hopper scales,
each model also has the capability to extend to more than four load cells using an
excitation connector.
All models have a new Prevent® breather vent, which inhibits the buildup of pressure
caused by sudden temperature or environmental changes. It must be changed every
six months to a year, it does become dirty over time. When correctly installed and
torqued to 10 lb/in, all models can withstand 900 PSI water pressure.
All terminals will function properly without modification. However, load cell output can
be individually trimmed with potentiometers which is further explained in Section 4.0
on page 6 of this manual.
The TuffSeal manual, part number 91909, has been updated to 184803
effective July 24, 2017.
Figure 1-1. Junction Boxes
Manuals and additional resources are available from the Rice Lake
Weighing Systems website at www.ricelake.com.
Warranty information can be found on the website at
www.ricelake.com/warranties
1.1 Model Designations
The TuffSeal junction box comes in several different models including stainless steel
for the small junction box and an FRP enclosure for the mid-range junction box. Some
models are FM Approved.
Applications vary from use in floor scales to hoppers so selection can vary from a light
to a mid-range capacity junction box.
1.2 Special Conditions of Use
Electrostatic Charging Hazard – Clean junction box enclosure with a
damp cloth only.
This equipment was examined and approved for connection to a single Indicator only.
Note
WARNING

2TuffSeal Light to Mid-Range Junction Box
2.0 Mounting Procedure
The TuffSeal junction boxes come in two sizes:
• 4-Channel small enclosure (JB4ES and JB4SS)
• 4-Channel mid-range FRP enclosure (JB4EP and JB4SP)
The junction boxes should be mounted in a location that is convenient for servicing
and away from standing water. Mount the enclosure in a location that allows for the
cable supplied, do not cut the cable.
Load cell output is temperature compensated for the supplied cable
length. Altering the length can change the cell's signal output.
2.1 Small Junction Boxes (JB4ES and JB4SS)
Depending on the mounting surface, the JB4ES and JB4SS enclosure can be
attached using two pan-head screws, bolts, or other suitable fasteners (not included).
Figure 2-1. JB4ES and JB4SS Enclosure Dimensions
Item No. Description Qty
1 SL-11, PG-11 Cord Grips, Cable Diameter 0.197''- 0.394'' 2
2 SL-7, PG-9 Cord Grips, Cable Diameter 0.118''- 0.255'' 4
3 SL-7, PG-7 Cord Grips, Cable Diameter 0.138''- 0.315'' 4
4 Breather Vent 1
Table 2-1. JB4ES and JB4SS Enclosures
IMPORTANT
0.234" Ø
5.75" (146 mm)
6.55" (166 mm)
4.00"
(102mm)
1.60"
(40.6mm)
1
1
32or 32or
32or 32or
4

Mounting Procedure 3
2.2 Mid-Range Junction Boxes (JB4EP and JB4SP)
Depending on the mounting surface, the JB4EP and JB4SP enclosure can be
attached using four pan-head screws, bolts or other suitable masonry fasteners.
Figure 2-2. JB4EP and JB4SP Enclosure Dimensions
Item No. Description Qty
1 SL-11, PG-11 Cord Grips, Cable Diameter 0.197''- 0.394'' 2
2 SL-7, PG-9 Cord Grips, Cable Diameter 0.118''- 0.255'' 4
3 Breather Vent 1
Table 2-2. JB4EP and JB4SP Enclosures
9.25" (235mm)
8.75" (222mm)
4x 0.31
holes
5.25"
(133.4mm)
7.25"
(184mm)
4.00"
(101.6mm)
11
3
2

4TuffSeal Light to Mid-Range Junction Box
3.0 Junction Box Wiring
All TuffSeal junction box models have been designed to connect and trim up to four
load cells per board.
It is possible to use this box with other combinations. Use the expansion port on the
main board, to connect multiple junction boxes in series to accommodate applications
that have more than four load cells.
Figure 3-1. Expansion Port Wiring Location
1. Determine the wiring pattern to be used.
2. Route the load cell cables through the cord grips, do not tighten the grips.
3. Strip the wire insulation back 1/4'' to expose the wire.
4. Push in and hold the quick-connect lever with a small screwdriver.
5. Insert the appropriate wire into the exposed wire opening.
6. Release the screwdriver to allow the spring-loaded gate to close and lock the
wire in place.
The spring-loaded terminals will accommodate 12-28 gauge wire.
JP4
PT4 PT3
JP3
JP2
PT1
1
EXP
PT2
JP1
1
CELL4
1
CELL1
1
CELL3
1
CELL2
1
IND
-EX
-SI
SHD
+SI
+EX
M
-SI
S2C
+SI
+EX
-EX
-SI
SHD +SI
+EX
-EX
-SI
SHD
+SI
+EX
+SI
-SI
-EX
SHD
-EX
SHD
+EX
+SE
-SE
1
EXP
1
IND
-SI
+SI
-EX
SHD
+EX
+SE
-SE
Note

Junction Box Wiring 5
3.1 Connect Indicator
The indicator terminal strip is used to connect the main cable to the indicator.
1. Determine the indicator’s load cell input connections from the indicator manual.
2. Run a cable from the indicator terminal into the junction box through the cord grip.
Figure 3-2. Indicator Cable Location
3. Strip the wire insulation back 1/4'' to expose the wire.
4. Push in and hold the quick-connect lever with a small screwdriver.
5. Insert the appropriate wire into the exposed wire opening.
6. Release the screwdriver to allow the spring-loaded gate to close and lock the
wire in place.
If cables could be exposed to water or other liquids, bend a short downward loop in all
cables near the cord grips so any fluids draining down the cables will drip off before
reaching the junction box.
Figure 3-3. Drip Loop Cable
Indicator
Cable
Indicator
Cable
JB4EP and JB4SPJB4ES and JB4SS

6TuffSeal Light to Mid-Range Junction Box
4.0 Trimming Procedure
Trimming is a process of equalizing the output from multiple individual load cells. If
needed, load cell output can be individually trimmed with potentiometers.
If more than 5% of normal output needs to be trimmed to equalize output, check for
other possible problems. When all errors except cell mismatch and cable extensions
or reductions have been corrected, continue with the trimming.
4.1 Excitation Board Trimming (JB4ES and JB4EP)
Use the following steps to properly trim the JB4ES and JB4EP junction boxes.
1. Determine the number of load cells needed.
2. Remove the jumpers to enable trimming of each load cell in use.
3. Set all potentiometers fully clockwise to give maximum signal output from each
load cell.
Figure 4-1. Excitation Main Board
4. Zero the indicator.
5. Place calibrated test weights over each load cell. The amount of test weights to
be used depends on the scale configuration.
Refer to Handbook 44 Field Manual, published by NIST (National Institute of
Standards and Technology, for weight recommendations. For a four cell
platform, it’s 25% of scale capacity is recommended.
6. Record the value displayed on the indicator once test weight is placed on each
corner, directly over the load cell. Do not allow weight to overhang the sides.
Potentiometer Location
Potentiometer Location
PT4 PT3
PT1
1
EXP
PT2
1
CELL4
1
CELL1
1
CELL3
1
CELL2
1
IND
-EX
-SI
SHD
+SI
+EX
M
T
I
O
T
A
X
C
100
-SI
100
S2 C
I
R
N
I
T
I
E
+SI
+EX
-EX
-SI
SHD
I
R
E
T
I
N
+SI
M
T
T
X
C
A
O
100
100
+EX
-EX
-SI
SHD
+SI
+EX
+SI
-SI
-EX
SHD
-EX
SHD
+EX
+SE
-SE
Potentiometer Location
JP1 JP2
JP3JP4
Potentiometer Location
Note

Trimming Procedure 7
7. Allow the scale to return to zero each time to check for friction or other
mechanical problems.
8. Select the load cell with the lowest value as the reference load cell. This load cell
will not be trimmed.
9. Place the same test load over one of the other load cells.
10.Use the corresponding potentiometer to trim the load cell equal to the reference
load cell.
11.Repeat Steps 9 and 10 until all remaining load cells have been trimmed.
12.Once trimming is complete, check all loads cells again for repeatability. If
necessary, repeat Steps 4 through 11.
13.Pull excess cable out of the enclosure.
14.Tighten the cord grip assemblies with a wrench. To be watertight, each cord grip
must be tightened so the rubber sleeve begins to protrude from the hub.
15.Plug unused hubs to prevent moisture entry.
16.Place the supplied desiccant filter it in the junction box.
17.Replace the cover and tighten the screws in an alternating pattern to be certain
the gasket is compressed equally in all locations.
See the Electronic Replacement Parts and Components catalog to
order extra hole plugs if needed for Step 15.
Inspect the desiccant during normal service and change the
desiccant as needed.
IMPORTANT

8TuffSeal Light to Mid-Range Junction Box
4.2 Signal Board Trimming Procedure (JB4SS and JB4SP)
Use the following steps to properly trim the JB4SS and JB4SP junction boxes.
1. Determine the number of load cells needed.
2. Ensure jumpers are in place to enable trimming the load cells. Remove jumpers
for unused cells.
3. Set all potentiometers fully clockwise to give maximum signal output from each
cell.
Figure 4-2. Signal Trim Main Board
4. Zero the indicator.
5. Place calibrated test weights over each load cell in turn. The amount of test
weights to be used will depend on the scale configuration.
Refer to Handbook 44 Field Manual, published by NIST (National Institute of
Standards and Technology, for weight recommendations. For a four cell
platform, it’s 25% of scale capacity is recommended.
6. Record the value displayed on the indicator once test weight is placed on each
corner, directly over the load cell. Do not allow weight to overhang the sides.
7. Allow the scale to return to zero each time to check for friction or other
mechanical problems.
8. Select the load cell which has the lowest value as the reference point. This cell
will not be trimmed.
9. Place the same test load over one of the other load cells.
10.Use the corresponding potentiometer to trim the load cell equal to the reference
load cell.
PT4 PT3
PT1
EXP
PT2
1
CELL4
1
CELL1
1
CELL3
1
CELL2
IND
-EX
-SI
SHD
+SI
+EX
M
R
N
I
-SI
S2 C
I
A
G
+EX
+SI
-SI
SHD
-EX
I
S
G
A
L
T
+SI
M
S
I
N
L
T
R
+EX
-EX
-SI
SHD
+SI
+EX
+SI
-EX
-SI
SHD
-EX
SHD
+SE
-SE
+EX
Potentiometers
JP1 JP2
JP3JP4
Potentiometers
Note

Trimming Procedure 9
11.Repeat Steps 9 and 10 until all remaining load cells have been trimmed.
12.Once trimming is complete, check all loads cells again for repeatability. If
necessary, repeat Steps 4 through 11.
13.Pull excess cable out of the enclosure.
14.Tighten the cord grip assemblies with a wrench. To be watertight, each cord grip
must be tightened so the rubber sleeve begins to protrude from the hub.
15.Plug unused hubs to prevent moisture entry.
16.Place the supplied desiccant filter it in the junction box.
17.Replace the cover and tighten the screws in an alternating pattern to be certain
the gasket is compressed equally in all locations.
See the Electronic Replacement Parts and Components catalog to
order extra hole plugs if needed for Step 15.
Inspect the desiccant during normal service and change the
desiccant as needed.
IMPORTANT

230 W. Coleman St. • Rice Lake, WI 54868 • USA
U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe [phone]
Rice Lake Weighing Systems is an ISO 9001 registered company.
© Rice Lake Weighing Systems Specifications subject to change without notice.
www.ricelake.com
January 29, 2020 PN 184803 Rev A