Ricoh DDP 92 User manual

Installation
Manual
© 2005 Ricoh Printing Systems, Ltd.
March, 2007
N904117

Revision Table for manual
Rev. for
Manual Machine Rev. Page No.(Contents) Date
00 - First Edition May, 28. ’05
01 - Table of Contents ii(01) 2-3(01), 2-4(01), 2-5(01),
4-3(01), 4-14(01), 5-1(01), 5-2(00) to 5-7(00) Oct, 21. ’05
02 X1 RoHS Compliance. 2-4(02),2-5(02),2-15(01),3-2(01),3-6(01),
4-7(01),4-18(01),4-27(01),4-28(01) Mar, 17. ‘06
03 - 2-4(03),2-5(03) Mar, 5. ‘07
04 - 5-8(00) Jan,22.’08
05 - Table of Contents i(01), ii(02),1-1(01),1-2(01), 4-1(01),4-2(01),
4-32(01)
Added pages : 2-17(00),2-18(00),2-19(00),3-11(00),4-3(00),
4-9(00),4-10(00),4-11(00),4-12(00),4-13(00),4-14(00),
4-15(00),4-36(00),4-37(00),4-38(00),4-39(00),4-40(00),
4-41(00),4-42(00),4-43(00),Appendix9(00),Appendix10(00),
Appendix11(00),Appendix12(00)
Mar.28.’08

© 2005 Ricoh Printing Systems, Ltd.All rights reserved.
No partof this document may be reproduced without the expressed permissionof Ricoh Printing
Systems, Ltd.
The material in this document is for informational purposes and is subject to change without notice.
Ricoh Printing Systems, Ltd. assumes no responsibility for errors or omissions in this document. No
liability is assumed for any damages resulting from the use of the information it contains.
This manual describes information for handling and operating the DDP92laser printer.
NOTICE TO USER
In an effort to meet the demands of a rapidly changing technology, the manufacturer is continually
developing new features and functions to meet your changing printing or printer needs.As a result,
this manual may not exactly reflect future changes made to the product. Please be sure to consult
all manual updates oraddenda when using this product’s documentation.
INTRODUCTION
This manual provides essential information to install the DDP92 laser printer.
Carefully read andunderstand the safety instructions in this manual before starting installation.
Keep this manual on hand for reference.
DDP92 represent themodel LB092A### laser printer.
(#:0-9,A-Z or blank).

BLANK

Table of Contents i
II L 01
Table of Contents
SAFETY SUMMARY
1. General Safety Guidelines …………………………………………………………………. Safety 1
2. Hazard Warning Statements ……………………………………………………………… Safety 2
2.1 WARNING Statement …………………………………………………………………. Safety 2
CHAPTER 1. INSTALLATION REQUIREMENTS.........................................1-1
1.1 APPLICATION......................................................................................................................1-1
1.2 INSTALLATION AREA...........................................................................................................1-1
1.3 INSTALLATION UNIT ............................................................................................................1-1
1.4 TOOLS REQUIRED..............................................................................................................1-2
1.5 ENVIRONMENTAL CONDITIONS...........................................................................................1-2
1.6 INPUT LINE VOLTAGE..........................................................................................................1-2
CHAPTER 2. UNPACKING.............................................................................2-1
2.1 UNPACKING OF THE ENGINE...............................................................................................2-1
2.1.1 Components in the package ..................................................................................................2-1
2.1.2 Unpacking Procedures ...........................................................................................................2-2
2.1.3 Parts Check in theAccessory Box.........................................................................................2-4
2.2 UNPACKING OF THE FINISHER ............................................................................................2-6
2.2.1 Components in the package ..................................................................................................2-6
2.2.2 Unpacking Procedures ...........................................................................................................2-7
2.2.3 Parts Check in theAccessory Box.........................................................................................2-8
2.3 UNPACKING OF THE HIGH CAPACITY HOPPER ....................................................................2-9
2.3.1 Confirmation of Parts Quantities............................................................................................2-9
2.3.2 Unpacking Procedures ...........................................................................................................2-9
2.4 UNPACKING OF THE CONTAINER STACKER 1 OR 2............................................................2-11
2.4.1 Confirmation of Parts Quantities..........................................................................................2-11
2.4.2 Unpacking Procedures .........................................................................................................2-12
2.4.3 Parts Check in theAccessory Box.......................................................................................2-14
2.5 UNPACKING OF THE COVER SHEET FEEDER ....................................................................2-15
2.5.1 Components in the package ................................................................................................2-15
2.5.2 Unpacking Procedures .........................................................................................................2-15
2.5.3 Parts Check in theAccessory Box.......................................................................................2-16
2.6 UNPACKING OF THE TRANSIT PASS UNIT TYPE DDP........................................................2-17
2.6.1 Confirmation of Parts Quantities..........................................................................................2-17
2.6.2 Confirmation of theAccessories Parts.................................................................................2-17
2.6.3 Unpacking Procedures .........................................................................................................2-18
2.7 UNPACKING OF THE FINISHER SR5000............................................................................2-19
2.7.1 Confirmation of Parts Quantities..........................................................................................2-19
2.7.2 Unpacking Procedures .........................................................................................................2-19

Table of Contents ii
II L 02
CHAPTER 3. PREPARATION FOR INSTALLATION...................................3-1
3.1 PREPARATION FOR INSTALLATION OF THE PRINTER.............................................................3-1
3.1.1 Removing the ProtectionTape and Mat from the Engine....................................................3-1
3.1.2 Set the PSAir Filter for the Engine Rear Cover....................................................................3-2
3.1.3 Removing the ProtectionTape from 2000 Sheet Hopper....................................................3-3
3.1.4 Removing the ProtectionTape from 500 Sheet Hopper ; 2 portion.................................3-3
3.2 PREPARATION FOR INSTALLATION OF THE FINISHER............................................................3-4
3.3 PREPARATION FOR INSTALLATION OF THE HIGH CAPACITY HOPPER....................................3-8
3.4 PREPARATION FOR INSTALLATION OF THE CONTAINER STACKER 1OR 2............................3-10
3.5 PREPARATION FOR INSTALLATION OF THE TRANSIT PASS UNIT TYPE DDP.......................3-11
CHAPTER 4. INSTALLATION.........................................................................4-1
4.1 INSTALLATION IN THE COMPOSITION OFTHE PRINTERAND FINISHER / FINISHER SR5000...4-1
4.2 INSTALLATION IN THE COMPOSITION WITH THE HIGH CAPACITY HOPPER ...........................4-16
4.3 INSTALLATION IN THE COMPOSITION WITH THE CONTAINER STACKER 1 OR 2.....................4-19
4.3.1 Connection of the Engine and Container Stacker 1 or 2....................................................4-19
4.3.2 Connection of the Container Stacker 1 and Container Stacker 2......................................4-27
4.3.3 Connection of the Container Stacker 2 and Finisher / Finisher SR5000..........................4-32
4.4 INSTALLATION IN THE COMPOSITION WITH THE COVER SHEET FEEDER .............................4-44
CHAPTER 5. CHECKS....................................................................................5-1
5.1 CHECK THE PRINT CONTAMINATION ....................................................................................5-1
5.2 PRINTING OF THE STATUS REPORTS ...................................................................................5-4
5.3 CHECK THE PRINT CONTAMINATION ....................................................................................5-5
5.4 CONFIRMATION OF THE STAPLING.......................................................................................5-5
5.5 ADJUSTMENT OF PAPER FEEDING POSITION OF TRAY 1.......................................................5-6
APPENDIX 1. INSTALLATION AREA INFORMATION.................................... 1
APPENDIX 2. LOCATIONS OF THE LEVELING BOLT AND CASTER...... 13

SAFETY SUMMARY
Safety 1
II L 00
The hazard warnings whichappear on the warning labels on the machine or in themanual have one of
the following alert headings consisting of an alert symbol and a signal word, DANGER, WARINIG, or
CAUTION.
This is the safety alert symbol. Itis used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
WARNING: Indicated a potentially hazardous situation which, if not avoided,can result
in death or serious injury.
CAUTION: Indicates a hazardous situation which, if not avoided, will or can result in
minor or moderate injury, or serious damage of product.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result
in property damage.
1. General Safety Guidelines
Before operating the machine, read the following instructions carefully:
•Follow all the installation procedures provided in this manual.
•Pay special attention to and follow allthe hazard warnings on the machine and in the manual.
Failure to do so can cause injury toyourself or damage to the machine.
•Do not perform any installation in any way other than as provided in this manual.
•Keep in mind that the hazard warningsin this manual or on the machinecannot cover every
possible case, as it is impossible to predict and evaluate all circumstances beforehand. Be alert
and use your common sense.

SAFETY SUMMARY (Continued)
Safety 2
II L 00
2. Hazard Warning Statements
The following are the hazard warning statements contained in this manual.
2.1 WARNING Statement
•Leave over than 400mm at the rear of the Printer for ventilation. Otherwise print quality may be
degraded. (Section 1.2,Page 1-1)
•Be careful when unpacking using the crane or forklift. Do not to drop device, hit it
against something, or turn it over on its side. (Section 2.1,Page 2-1)
(Section 2.2,Page 2-6)
(Section 2.4,Page 2-11)
•Perform unpacking where there is no dust or water leaking. (Section 2.1,Page 2-1)
(Section 2.2,Page 2-6)
(Section 2.3,Page 2-9)
(Section 2.4,Page 2-12)
(Section 2.5,Page 2-15)
•Do not place heavy objects which weigh 5 kg or more on device. (Section 2.1,Page 2-1)
(Section 2.2,Page 2-6)
(Section 2.3,Page 2-9)
(Section 2.4,Page 2-11)
•Be careful when lifting device with the forklift so device is well-balanced on the arms of
the lift. Also put the packing (cushion) between device and the forklift so device is not
damaged. (Section 2.1,Page 2-1)
(Section 2.2,Page 2-6)
(Section 2.4,Page 2-11)

SAFETY SUMMARY (Continued)
Safety 3
II L 00
•Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving device. Do not
move device on unleveled floor. Do not tilt device15 ° or more. (Section 2.1,Page 2-1)
(Section 2.2,Page 2-6)
(Section 2.3,Page 2-9)
(Section 2.4,Page 2-11)
•Choose the location to place device where the slopeis less than 15 °. (Only left and right
direction from view of operator’s side.) (Section 2.1,Page 2-1)
(Section 2.2,Page 2-6)
(Section 2.3,Page 2-9)
•Choose the location to place device where there is no condensation. (Section 2.1,Page 2-1)
(Section 2.2,Page 2-6)
(Section 2.3,Page 2-9)
(Section 2.4,Page 2-11)
•Choose the location to place device where the slope is less than 15 °. (Section 2.4,Page 2-11)
•The voltage is constantly in unless the machine is unplugged or Breaker Switch is turned off.
(Section 4.1,Page 4-3)
•Unplug the Power Supply Cable prior toconnecting the power supply source.
(Section 4.1,Page 4-3)
•Be careful not to have other personnel plug in the power cable while performing the connecting.
(Section 4.1,Page 4-3)
(Section 4.1,Page 4-4)

SAFETY SUMMARY (Continued)
Safety 4
II L 00
•Unplug the Power Supply Cable prior to connecting. (Section 4.1,Page 4-4)
•Be sure to use power supply cable which complies with the following specification :
Power plug rating ; Min.AC 250V, Min. 15A(2-Pole, 3-Wire, Grounded)
6-15P UL Listed, CSACertified in North America
Type CA, Conformed to IEC 950 in Europe
Power cable rating ; Min.AC 250V, Min. 15A
Type SJT or SVT, ULListed, CSACertified in NorthAmerica
Conformed to IEC 950 in Europe (Section 4.1,Page 4-4)
•Use the Power Supply Cable which is approximately 50 mm longer for the FG.The cable should be
designed as below, so the FG power cable remains connected if the other cables are accidentally
disconnected. (Section 4.1,Page 4-4)
•Make sure that the power cables are connected to the correct terminals (“L”, “N” ) onthe power plug
and Terminal Block. ( FG power cable is connected to chassis.) (Section 4.1,Page 4-4)
•The socket-outlet shall be installed near the printer and be easily accessible.(Section 4.1,Page 4-4)

Installation Requirements 1-1
II L 00
Chapter 1. Installation Requirements
1.1 Application
This specification is applied to the DDP92 Printer for Unpacking, Installing andAdjustment.
1.2 Installation Area
Installation area is shownin Appendix 1.1–1.9 corresponding to Table 1.1.
Table 1.1 Installation area
Appendix Printer Finisher Transit Pass UnitType
DDP
Finisher
SR5000 High Capacity Hopper Container Stacker 1 Container Stacker 2
1.1 XX
1.2 XX X
1.3 XX
1.4 XXX
1.5 XXX
1.6 XXXX
1.7 XX X
1.8 XX X X
1.9 XXX
1.10 XXXX
1.11 XXX X
1.12 XXXX X
X: Composed
Leave over than 400mm at the rear of the Printer for ventilation. Otherwise
print quality may be degraded.
1.3 Installation Unit
Locations of the leveling boltand Caster is shownin Appendix 2.1–2.4.
WARNING
II L 01

Installation Requirements 1-2
II L 00
1.4 Tools Required
Table 1.2 Tools Required
Item Name Usage
1 Cutter Unpacking
2 Phillips Screw Driver NO.2 shaft
length; approx. 40 and 100mm Removing and installing the screw for covers
3 Adjustable Open End Wrench Leveling the bolt
Fixing the leveling the bolts
4 Level Meter Installation the Container Stacker
1.5 Environmental Conditions
Table 1.3 Environmental Conditions
Items Value
Temperature 10 ~32 °C (50 ~ 89.6°F)
Humidity 20 ~80 %RH
(Wet Bulb 26 °C (78.8 °F ) max.)
Altitude 0 to 2,100 m (0 to 7,000 feet) max.
1.6 Input Line Voltage
Table 1.4 Print Engine Input Line Voltage
Input Line Voltage AC 200V ~AC 240V
Phase Single Phase, two wires and grounding wire
Frequency 50/60 Hz ±1Hz
Transient (Static) ±10%
Transient (Dynamic) –18% / +15% 500ms
Drop out -100%, 20ms
II L 01

Unpacking 2-1
II L 00
Chapter 2. Unpacking
2.1 Unpacking of the Engine
1) Be careful when unpacking using the crane or forklift. Do not to drop
device, hit it against something, or turn it over on its side.
2) Perform unpacking where there is no dust or water leaking.
3) Do not place heavy objects which weigh 5 kg or more on device.
4) Be careful when lifting device with the forklift so device is well-balanced
on the arms of the lift. Also put the packing (cushion) between device
and forklift so device is not damaged.
5) Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving
device. Do not move device on unleveled floor. Do not tilt device 15 ° or
more.
6) Choose the location to place device where the slope is less than 15 °.
(Only left and right direction from view of operator’s side.)
7) Choose the location to place device where there is no condensation.
2.1.1 Components in the package
Table 2.1 Componentsin the package
Unit of Packing Quantity
Engine 1
Accessory Box 1
WARNING

Unpacking 2-2
II L 00
2.1.2 Unpacking Procedures
1) Cut the V Bandsand remove the Cap.
2) Remove the screws.
3) Remove the Packing,Accessory box, Ramps, Upper Packing.
4) Remove the Box, Corner Packing.
Ramp
Box
Packing
Accessory Box
Screw
Upper Packing
Corner Packing
Corner Packing
Base Packing
Under Tray
Flat Pallet
Cap

Unpacking 2-3
II L 00
5) Jack up the Engine by rotating the leveling bolts.
Put the wood spacer (It is taken out from the accessories box.) under four leveling bolts.
Jack up the Engine by rotating the leveling bolts.
6) Remove the Base Packing.
7) Place all Casters in the same direction.
8) Lower the Engine on the UnderTray and screw the leveling bolts in all theway.
9) Attach thefour Ramps under the Platform.
10)Carefully roll the Engine off the Tray.
Ramp
Platform
Caster
Down
Up
Leveling Bolt
II L 01

Unpacking 2-4
II L 00
2.1.3 Parts Check in theAccessory Box
II L 03
Developer Bottle Toner(Black)
User’s Guide Installation Manual
Wire Cleaning Tool
Interlock Stopper
Maintenance PanelAss’y
CD-ROM
(Documentation)
SpecialTool
Cable Clamp
Screws CD-ROM
(S/W & Manual)
CD-ROM
(Driver / JT)
Software License
Agreement
Wood S
p
acer
PSAir Filter
Notes For Users

Unpacking 2-5
II L 00
Table 2.2 Parts list in theAccessory Box
No. Parts Name Qty Use
1 USER’S GUIDE 1 For Customer
2 DEVELOPER BOTTLE 1 For Developer exhaust
3 MAINTENANCE PANELASSY 1 For Customer Engineer
4 WIRE CLEANINGTOOL 1 For Customer Engineer
5 INTERLOCK STOPPER 1 For Customer Engineer
6 TONER(BLACK) 1 For Customer
7 INSTALLATION MANUAL 1 For Customer Engineer
8SOFTWARE LICENSE
AGREEMENT 1 For Customer
9 CD-ROM (DOCUMENTATION) 1 For Engineer
10 CD-ROM (DRIVER / JT) 1 For Engineer
11 WOOD SPACER 4 For Customer Engineer
12 PSAIR FILTER 1 For Customer Engineer
13 NOTES FOR USERS 1 For Customer
II L 03

Unpacking 2-6
II L 00
2.2 Unpacking of the Finisher
1) Be careful when unpacking using the crane or forklift. Do not to drop
device, hit it against something, or turn it over on its side.
2) Perform unpacking where there is no dust or water leaking.
3) Do not place heavy objects which weigh 5 kg or more on device.
4) Be careful when lifting device with the forklift so device is well-balanced
on the arms of the lift. Also put the packing (cushion) between device
and forklift so device is not damaged.
5) Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving
device. Do not move device on unleveled floor. Do not tilt device 15 ° or
more.
6) Choose the location to place device where the slope is less than 15 °.
(Only left and right direction from view of operator’s side.)
7) Choose the location to place device where there is no condensation.
2.2.1 Components in the package
Table 2.3 Componentsin the package
Unit of Packing Quantity
Finisher 1
Accessory Box 1
WARNING

Unpacking 2-7
II L 00
2.2.2 Unpacking Procedures
1) Cut the V Bandsand remove the Outside Box.
2) Remove the two Upper packing, Accessory Box.
3) Remove the Tape of Protection Bag and take down the Protection Bag.
4) Carefully lift the Finisher by two persons and stand on Floor.
Main Fixed Plate/1 : 2
M4 Truss Screw : 3
M4 TPScrew : 9
M3 SEMS Screw : 2
Screws Packin
g
Booklet Tray (Booklet model only)