Ricoh Spica-PJ1 Y092 Quick start guide

Spica-PJ1
Machine Code: Y092
Field Service Manual
October, 2015

Important Safety Notices
Important Safety Notices
Prevention of physical injury
1. Before disassembling or assembling parts of the main machine and peripherals, make sure that the
power cord of the main machine is unplugged.
2. The wall outlet should be near the machine and easily accessible.
3. If any adjustment or operation check has to be made with exterior covers off or open while the
main switch is turned on, keep hands away from electrified or mechanically driven components.
• To prevent a fire or explosion, keep the machine away from flammable liquids, gases, and
aerosols.
Health safety conditions
• This machine, which uses a high voltage power source, can generate ozone gas. High ozone
density is harmful to human health. Therefore, the machine must be installed in a well-ventilated
room.
Observance of electrical safety standards
• This machine and its peripherals must be serviced by a customer service representative who has
completed the training course on those models.
Safety and Ecological Notes for Disposal
• Dispose of replaced parts in accordance with local regulations.
Trademarks
• DLP is a trademark or registered trademark of Texas Instruments.
• IBM is a trademark or registered trademark of International Business Machines Corporation.
• Macintosh, Mac OS X, iMac, and PowerBook are trademarks of Apple Inc., registered in the U.S.
and other countries.
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• Microsoft, Windows, Windows Vista, Internet Explorer and PowerPoint are either registered
trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
• HDMI, the HDMI Logo and High-Definition Multimedia Interface are trademarks or registered
trademarks of HDMI Licensing LLC.
• Other product and company names mentioned in this user’s manual may be trademarks or
registered trademarks of their respective holders.
• Blu-ray is a trademark of Blu-ray Association.
2

TABLE OF CONTENTS
Important Safety Notices................................................................................................................................... 1
Important Safety Notices............................................................................................................................... 1
Prevention of physical injury ................................................................................................................ 1
Health safety conditions........................................................................................................................1
Observance of electrical safety standards.......................................................................................... 1
Safety and Ecological Notes for Disposal................................................................................................... 1
Trademarks..................................................................................................................................................... 1
1. Product Information
Overview.............................................................................................................................................................7
Main Unit........................................................................................................................................................ 7
Control Panel.................................................................................................................................................. 8
Connection Ports.............................................................................................................................................9
Remote Control............................................................................................................................................ 10
Specifications....................................................................................................................................................12
Product Highlights........................................................................................................................................12
Technology and Platform............................................................................................................................ 12
Optical Specifications................................................................................................................................. 13
Color Primaries: ANSI 9-point measurement....................................................................................13
Projection Lens.....................................................................................................................................14
Lamp Information................................................................................................................................ 20
Image Quality......................................................................................................................................21
Thermal Specifications.................................................................................................................................21
Noise Level.......................................................................................................................................... 21
Mechanical Specifications..........................................................................................................................22
Size.......................................................................................................................................................22
Adjustment........................................................................................................................................... 22
Weight................................................................................................................................................. 22
EE Specifications..........................................................................................................................................22
Image Processor Performance........................................................................................................... 22
Video Signal Connectors....................................................................................................................23
Control Signal and Power Connectors..............................................................................................24
Wired / IR Remote Control................................................................................................................25
PIP Compatibility................................................................................................................................. 25
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Power Consumption............................................................................................................................26
F/W Specifications......................................................................................................................................26
OSD Languages..................................................................................................................................26
LAN Function....................................................................................................................................... 27
Blending & Warping Features............................................................................................................27
Video Signal Input Specifications...................................................................................................... 27
Environmental Conditions............................................................................................................................35
Temperature/Humidity/Altitude........................................................................................................35
2. Installation
Installation Requirements................................................................................................................................. 37
Environment/Power Requirements ............................................................................................................ 37
Machine Dimensions................................................................................................................................... 37
Main Machine Installation...............................................................................................................................38
Accessory Check..........................................................................................................................................38
Precautions................................................................................................................................................... 39
Do..................................................................................................................................................................39
Do not........................................................................................................................................................... 39
3. Replacement and Adjustment
Special Tools.................................................................................................................................................... 41
Equipment Needed..........................................................................................................................................42
Parts List.............................................................................................................................................................43
Service Parts List........................................................................................................................................... 43
Part Replacement..............................................................................................................................................45
Projector Lens............................................................................................................................................... 45
Outlet Vent Cover, Fan 1 / Fan 2, Fan Docking Board, Lamp Cover....................................................46
Lamp Unit......................................................................................................................................................49
Color Wheel.................................................................................................................................................50
Top Cover and Main Board Shielding.......................................................................................................51
Main Board, Sub Board, LAN/USB Board.............................................................................................. 52
Connector list.......................................................................................................................................57
Main Board Bottom Shielding and Front Shielding.................................................................................. 60
Front Cover, Filter Sensor, IR Sensor Board.............................................................................................. 61
LED Board, Rear Cover Connector Board, Interlock Switch, Fan 3, Rear Cover.................................. 63
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Right Cover, Right Cover Relay Board, Filter Sensor................................................................................68
Left Cover, Keypad Board, Keypad Panel, Keypad Cover.....................................................................70
Ballast 1 / Ballast 2, Standoff.................................................................................................................... 71
Fan Driver Board..........................................................................................................................................74
Fan connectors.................................................................................................................................... 75
Fan 4.............................................................................................................................................................75
AC Inlet.........................................................................................................................................................76
Fuse............................................................................................................................................................... 77
Thermal Switch.............................................................................................................................................78
Fan 5 / Fan 6 / Fan 8................................................................................................................................ 78
Optical Engine Assembly............................................................................................................................ 83
DA, Photo Sensor Board, Lamp Housing, Optical Engine....................................................................... 83
Color Wheel Docking Board, Light Sensor Board, Shutter......................................................................86
PSU................................................................................................................................................................88
Fan 7 / Fan 10............................................................................................................................................ 91
Adjustable Foot............................................................................................................................................ 92
Required Action after Replacing Parts............................................................................................................94
4. Troubleshooting
Equipment Needed..........................................................................................................................................95
LED Indicators...................................................................................................................................................96
Main Procedures.............................................................................................................................................. 98
A. No Power Troubleshooting.................................................................................................................... 99
B. Power Troubleshooting.........................................................................................................................100
C. PIN Protect Troubleshooting................................................................................................................ 106
D. Image Performance Troubleshooting..................................................................................................107
E. Remote Control Troubleshooting......................................................................................................... 118
F. Network Troubleshooting..................................................................................................................... 119
5. Test & Inspection
Service Mode.................................................................................................................................................121
Service Mode............................................................................................................................................ 121
How to enter the Service Mode...................................................................................................... 121
Service Mode settings...................................................................................................................... 123
Calibration..................................................................................................................................................... 124
5

Lens Calibration.........................................................................................................................................124
Fan Calibration and Auto Waveform......................................................................................................124
DA Calibration...........................................................................................................................................125
Lamp Hours.................................................................................................................................................... 127
Reset Lamp Used Hours............................................................................................................................ 127
Color Wheel Index........................................................................................................................................129
Test Inspection Procedure............................................................................................................................. 130
Function Inspection....................................................................................................................................130
Check points for exterior and print pattern............................................................................................. 130
OSD Reset..................................................................................................................................................131
Procedure A...................................................................................................................................... 131
Procedure B.......................................................................................................................................132
Network Test.................................................................................................................................................. 133
Network Function Test...............................................................................................................................133
Write Down Projector IP...................................................................................................................133
Network Setting................................................................................................................................ 133
Read Projector information.............................................................................................................. 134
6. Firmware Update
System Firmware Update..............................................................................................................................137
Equipment Needed................................................................................................................................... 137
Windows Setting....................................................................................................................................... 137
Installation of the Firmware Update Utility.............................................................................................. 138
Firmware Update Process.........................................................................................................................138
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1. Product Information
Overview
Main Unit
1. IR Receivers
2. Lens Release Button
3. Lens
4. Adjustable Feet
5. Inlet Vent
6. LED Status Indicators
7

7. IR Sensor
8. Outlet Vents
9. Lamp Door
10. Power Connector
11. Power Switch
12. Anti-Theft Lock Hole (Kensington™ Lock)
13. Keypad Panel
14. Connector Panel
Control Panel
1. / Power key
2. Shutter key
3. Auto key
4. Enter key
5. Source key
1. Product Information
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6. Focus key
7. Lens key
8. Zoom key
9. Exit key
10. Four directional selector keys
11. Menu key
Connection Ports
1. 3D Sync OUT Connector
2. DVI-D Connector
3. VGA IN Connector
4. VGA OUT Connector
5. Component/RGBHV IN Connector
6. REMOTE OUT Connector
7. REMOTE IN Connector
8. HDBaseT Connector
9. LAN Connector
10. SERVICE Connector
11. USB Connector
12. HDMI Connector
13. 3G-SDI IN Connector
14. VIDEO IN Connector
Overview
9

15. RS-232C Connector
Remote Control
No. Key Name Description
1 Power ON Power on the projector.
2 Numeric Keypad
3 Information Display the projector information.
4 Auto Auto adjust projector with source.
1. Product Information
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No. Key Name Description
5 Enter Confirm your item selection.
6Four Directional Select Keys Press up, down, left, right direction buttons to select
items or make adjustments.
7 Menu Launch the OSD main menu.
8 Gamma Adjust mid-range levels.
9 Bright Adjust the amount of light in the image.
10 Lens H Adjust the position of the image horizontally.
11 Lens V Adjust the position of the image vertically.
12 Keystone H Adjust image distortion caused by tilting the projector
horizontally.
13 Keystone V Adjust image distortion caused by tilting the projector
vertically.
14 AV Mute Display or blank the video image.
15 Hot Key Select your preset keys quickly.
16 OFF Turn off the projector.
17 Mode Select the preset display mode.
18 Input Automatically scans for the connected source.
19 Exit Exit a menu.
20 PIP Turn PIP/PBP ON/OFF.
21 Cont. Adjust the difference between dark and light.
22 Focus Adjust the lens focus.
23 Zoom Adjust the lens zoom function.
24 Pattern Display a test pattern.
Overview
11

Specifications
Product Highlights
• High brightness, typical 11000 ANSI lm for WUXGA.
• 6 optional lenses, TR coverage from 0.84 : 1 to 7.2 : 1.
• Interchangeable color wheel, high brightness or superior rich-color.
• Power zoom, focus, lens shift (V: +/-60%, H: +/-25%).
• Embedded HDBaseT solution, supports HD video streaming through RJ45.
• Embedded warping design for geometry correction and curve blending.
• Built in Dynamic Aperture (contrast ratio up to 5000 : 1) and Mechanical Shutter.
• Supports 360 degrees operation and Portrait mode.
Technology and Platform
Item Description
Technology “TI” DMD, 0.96” WUXGA x1, Type A, DC3
ASIC PW392C + Dual DDP4422
Native Resolution
• Native Resolution: WUXGA(1920 x 1200)
• Maximum Resolution: Graphic up to WUXGA@60Hz (Reduced
blanking)
1. Product Information
12

Optical Specifications
Color Primaries: ANSI 9-point measurement
C/W Color x & y
6S High Brightness color wheel
White x=0.331+/- 0.02
y=0.397+/- 0.02
Red x=0.633+/- 0.02
y=0.356+/- 0.02
Green x=0.335+/- 0.025
y=0.542+/- 0.025
Blue x=0.140+/- 0.02
y=0.089+/- 0.02
C/W Color x & y
6S High Brightness color wheel
(Option)
White x=0.318+/- 0.02
y=0.395+/- 0.02
Red x=0.648+/- 0.02
y=0.317+/- 0.02
Green x=0.298+/- 0.025
y=0.644+/- 0.025
Blue x=0.144+/- 0.02
y=0.056+/- 0.02
Specifications
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Projection Lens
B1 / B2 / B3
Platform RICOH PJ KU12000 (WUXGA1920 x 1200)
DMD 0.96”
Projection Lens B1 B2 B3
Lens Type Wide Zoom Wide Zoom Wide Zoom
Zoom Type Wide Tele Wide Tele Wide Tele
Throw Ratio 0.84 1.02 1.02 1.36 1.2 1.5
Focal Length(EFL)
(mm) 21.5 28.7 21.5 28.7 25.5 31.8
Zoom Ratio 1.2X 1.33X 1.25X
1. Product Information
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Projection Lens B1 B2 B3
Lens Type Wide Zoom Wide Zoom Wide Zoom
Zoom Type Wide Tele Wide Tele Wide Tele
Projection screen size Projection distance (m)
Diagonal
(inch)
Height
(m)
Width
(m)
Min
(m)
Max
(m)
Min
(m)
Max
(m)
Min
(m)
Max
(m)
50 1.08 0.67 0.9 1.1 1.1 1.5 1.3 1.6
60 1.29 0.81 1.1 1.3 1.3 1.8 1.6 1.9
70 1.51 0.94 1.3 1.5 1.5 2.1 1.8 2.3
80 1.72 1.08 1.4 1.8 1.8 2.3 2.1 2.6
90 1.94 1.21 1.6 2.0 2.0 2.6 2.3 2.9
100 2.15 1.35 1.8 2.2 2.2 2.9 2.6 3.2
110 2.37 1.48 2.0 2.4 2.4 3.2 2.8 3.6
120 2.59 1.62 2.2 2.6 2.6 3.5 3.1 3.9
130 2.80 1.75 2.4 2.9 2.9 3.8 3.4 4.2
140 3.02 1.89 2.5 3.1 3.1 4.1 3.6 4.5
150 3.23 2.02 2.7 3.3 3.3 4.4 3.9 4.8
160 3.45 2.15 2.9 3.5 3.5 4.7 4.1 5.2
170 3.66 2.29 3.1 3.7 3.7 5.0 4.4 5.5
180 3.88 2.42 3.3 4.0 4.0 5.3 4.7 5.8
190 4.09 2.56 3.4 4.2 4.2 5.6 4.9 6.1
200 4.31 2.69 3.6 4.4 4.4 5.9 5.2 6.5
210 4.53 2.83 3.8 4.6 4.6 6.2 5.4 6.8
220 4.74 2.96 4.0 4.8 4.8 6.4 5.7 7.1
230 4.96 3.10 4.2 5.1 5.1 6.7 5.9 7.4
240 5.17 3.23 4.3 5.3 5.3 7.0 6.2 7.8
Specifications
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Projection Lens B1 B2 B3
Lens Type Wide Zoom Wide Zoom Wide Zoom
Zoom Type Wide Tele Wide Tele Wide Tele
Projection screen size Projection distance (m)
Diagonal
(inch)
Height
(m)
Width
(m)
Min
(m)
Max
(m)
Min
(m)
Max
(m)
Min
(m)
Max
(m)
250 5.39 3.37 4.5 5.5 5.5 7.3 6.5 8.1
260 5.60 3.50 4.7 5.7 5.7 7.6 6.7 8.4
270 5.82 3.64 4.9 5.9 5.9 7.9 7.0 8.7
280 6.03 3.77 5.1 6.2 6.2 8.2 7.2 9.1
290 6.25 3.91 5.2 6.4 6.4 8.5 7.5 9.4
300 6.46 4.04 5.4 6.6 6.6 8.8 7.8 9.7
310 6.68 4.17 5.6 6.8 6.8 9.1 8.0 10.0
320 6.90 4.31 5.8 7.0 7.0 9.4 8.3 10.3
330 7.11 4.44 6.0 7.3 7.3 9.7 8.5 10.7
340 7.33 4.58 6.2 7.5 7.5 10.0 8.8 11.0
350 7.54 4.71 6.3 7.7 7.7 10.3 9.1 11.3
360 7.76 4.85 6.5 7.9 7.9 10.6 9.3 11.6
370 7.97 4.98 6.7 8.1 8.1 10.8 9.6 12.0
380 8.19 5.12 6.9 8.4 8.4 11.1 9.8 12.3
390 8.40 5.25 7.1 8.6 8.6 11.4 10.1 12.6
400 8.62 5.39 7.2 8.8 8.8 11.7 10.3 12.9
410 8.83 5.52 7.4 9.0 9.0 12.0 10.6 13.3
420 9.05 5.66 7.6 9.2 9.2 12.3 10.9 13.6
430 9.27 5.79 7.8 9.5 9.5 12.6 11.1 13.9
440 9.48 5.93 8.0 9.7 9.7 12.9 11.4 14.2
1. Product Information
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Projection Lens B1 B2 B3
Lens Type Wide Zoom Wide Zoom Wide Zoom
Zoom Type Wide Tele Wide Tele Wide Tele
Projection screen size Projection distance (m)
Diagonal
(inch)
Height
(m)
Width
(m)
Min
(m)
Max
(m)
Min
(m)
Max
(m)
Min
(m)
Max
(m)
450 9.70 6.06 8.1 9.9 9.9 13.2 11.6 14.5
460 9.91 6.20 8.3 10.1 10.1 13.5 11.9 14.9
470 10.13 6.33 8.5 10.3 10.3 13.8 12.2 15.2
480 10.34 6.46 8.7 10.6 10.6 14.1 12.4 15.5
490 10.56 6.60 8.9 10.8 10.8 14.4 12.7 15.8
500 10.77 6.73 9.1 11.0 11.0 14.7 12.9 16.2
B4 / B5 / B6
Platform RICOH PJ KU12000 (WUXGA1920 x 1200)
DMD 0.96”
Projection Lens B4 B5 B6
Lens Type Standard Long Zoom Ultra-Long Zoom
Zoom Type Wide Tele Wide Wide Tele Wide
Throw Ratio 1.5 2 2 1.5 2 2
Focal Length(EFL)
(mm) 31.8 42.1 42.4 31.8 42.1 42.4
Zoom Ratio 1.33X 2X 1.8X
Specifications
17

Projection Lens B4 B5 B6
Lens Type Standard Long Zoom Ultra-Long Zoom
Zoom Type Wide Tele Wide Tele Wide Tele
Projection screen size Projection distance (m)
Diagona
l
(inch)
Height
(m)
Width
(m)
Min
(m)
Max
(m)
Min
(m)
Max
(m)
Min
(m)
Max
(m)
50 1.08 0.67 1.6 2.2 2.2 4.3 4.3 7.8
60 1.29 0.81 1.9 2.6 2.6 5.2 5.2 9.3
70 1.51 0.94 2.3 3.0 3.0 6.0 6.0 10.9
80 1.72 1.08 2.6 3.4 3.4 6.9 6.9 12.4
90 1.94 1.21 2.9 3.9 3.9 7.8 7.8 14.0
100 2.15 1.35 3.2 4.3 4.3 8.6 8.6 15.5
110 2.37 1.48 3.6 4.7 4.7 9.5 9.5 17.1
120 2.59 1.62 3.9 5.2 5.2 10.3 10.3 18.6
130 2.80 1.75 4.2 5.6 5.6 11.2 11.2 20.2
140 3.02 1.89 4.5 6.0 6.0 12.1 12.1 21.7
150 3.23 2.02 4.8 6.5 6.5 12.9 12.9 23.3
160 3.45 2.15 5.2 6.9 6.9 13.8 13.8 24.8
170 3.66 2.29 5.5 7.3 7.3 14.7 14.7 26.4
180 3.88 2.42 5.8 7.8 7.8 15.5 15.5 27.9
190 4.09 2.56 6.1 8.2 8.2 16.4 16.4 29.5
200 4.31 2.69 6.5 8.6 8.6 17.2 17.2 31.0
210 4.53 2.83 6.8 9.1 9.1 18.1 18.1 32.6
220 4.74 2.96 7.1 9.5 9.5 19.0 19.0 34.1
230 4.96 3.10 7.4 9.9 9.9 19.8 19.8 35.7
1. Product Information
18