Contents
1Notes on documentation...................................................5
1.1 CE label.................................................................................................5
1.2 Retention of documents........................................................................5
1.3 Symbols in these operating instructions ...............................................5
1.3.1 Abbreviations ...................................................................................................6
1.4 Associated documents..........................................................................6
1.5 Normative references............................................................................6
1.6 Country specific notes...........................................................................6
2Safety instructions ............................................................7
2.1 General safety instructions ...................................................................7
2.2Responsibilities of the operating company...........................................7
2.3 Operators and specialists .....................................................................8
2.4 Personal safety equipment ...................................................................9
2.5 Residual dangers when using the Perforex BC machining centre .......9
2.6 Occupancy area of the user................................................................10
2.7 Safety equipment and warning notes .................................................10
3Product description.........................................................13
3.1 Functional description and components .............................................13
3.1.1 Identification...................................................................................................13
3.1.2 Components...................................................................................................13
3.1.3 Enclosure.......................................................................................................14
3.1.4 Operating element (HMI)................................................................................15
3.1.5 Light array......................................................................................................15
3.1.6 Tool change magazine...................................................................................15
3.1.7 Pneumatic clamping device............................................................................16
3.1.8 Panel machining.............................................................................................17
3.1.9 Cube machining.............................................................................................17
3.1.10 Gantry with cross-slide, spindle, swarf extraction and pressure plate............17
3.1.11 Motorised depth adjustment (optional)...........................................................19
3.1.12 Automatic tool breakage check......................................................................19
3.1.13 Brush strips / Performance package (optional) ..............................................19
3.1.14 Tool mounting aid (accessory).......................................................................20
3.1.15 Minimal lubrication .........................................................................................21
3.2 Proper use, foreseeable misuse.........................................................21
3.2.1 Proper materials.............................................................................................22
3.2.2 Non-intended use...........................................................................................22
3.3 Dimensions and clearances................................................................22
3.4 Scope of supply ..................................................................................23
4Operation........................................................................24
4.1 Description of operating and display elements...................................24
4.1.1 Main switch ....................................................................................................24
4.1.2 Operating element..........................................................................................24
4.1.3 Manual clamps for panel clamping.................................................................25
4.1.4 Push-button for pneumatic clamping strip......................................................25
4.1.5 Push-buttons for motorised depth adjustment................................................25
4.1.6 Push-buttons for pneumatic clamping cushions of the cube clamping...........26
4.1.7 Quick-release fasteners for latching and unlatching the door for the cube
machining.......................................................................................................26
4.1.8 Push-button for the manual unlatching of the tool holder on the cross-slide..26
4.2 Description of operation......................................................................26
4.2.1 Starting the machine ......................................................................................26
4.2.2 Machine calibration ........................................................................................27
4.2.3 Prerequisites for program start.......................................................................27
4.2.4 Calling the operating program........................................................................28
4.2.5 Panel machining.............................................................................................28
4.2.6 Cube machining.............................................................................................29
4.2.7 Working with the machine software................................................................29
4.2.8 Replacing worn tools......................................................................................29
4.2.9 M&K Basis minimal lubrication system...........................................................30
4.3 Error messages...................................................................................31