Robland SD410 User manual

1
Index
Important tips when ordering spare parts................................................................................................2
Safety and maintenance instructions ......................................................................................................2
Danger list................................................................................................................................................3
Operating instructions..............................................................................................................................3
Normal and prohibited use ......................................................................................................................5
Acoustic levels and dust emission...........................................................................................................6
General dimensions S410
.....................................................................................................................7
General dimensions SD410
..................................................................................................................9
Starting up the machine SD410(Fig 2)...................................................................................................12
Safety instructions during planing..........................................................................................................13
Changing and setting of the planer knives(Fig.4)...................................................................................13
Adjustment of the planer tables(Fig.5) ..................................................................................................14
Adjusting the planer depth cut(Fig.9) ....................................................................................................15
Safety instructions planer ......................................................................................................................16
Adjusting the cut of depth on the thicknesser(Fig.12)............................................................................16
Calibrating of the digital read out(Fig.13) ..............................................................................................17
Option friction reduction rollers onthe thicknesser bed(Fig.14).............................................................17
Changing and tensionning the belts (Fig.15).........................................................................................18
Maintenance of the machine .................................................................................................................18
Adjusting the engine brake....................................................................................................................19

2
Important tips when ordering spare
parts
Always mention the following items on your order:
- type of the machine
- serial number of the manual
- part number and quantity
- your references: contact name of consignee and address at place of destination.
FOR YOUR SAFETY AND THE OPERATING RELIABILITY OF THE MACHINE:
USE ROBLAND PARTS ONLY.
Safety and maintenance instructions
- The risks associated with using woodworking machinery are high since they use high-speed
sharp cutters to do the job and in many cases these are necessarily exposed to enable the
machining process to take place. Also, because many machines are still hand-fed,
woodworking is probably the main industry where the hands of the operator are constantly
exposed to danger.
- As well as the high risk of injury from contact with the cutters, there is the risk of being injured
by the ejection of the workpiece or cutters (or parts of them) from the machine. No two pieces
of wood are the same; each piece behaves differently when machined or shaped during the
production process. Knots and natural changes in the direction of the grain can give rise to
snatching and kickback of the workpiece.
- Serious risks are related to the use of woodworking machinery, which are sharp, vibrant and
noisy machines. The machine can only be used safely if the operator strictly follows the
operating and safety instructions. It is essential to read this manual before using the machine
so you know how to the machine works and what its limitations are.
- Provide sufficient space around the machine and a good lighting of the workshop.
- Always make sure that all safety devices are fitted to the machine and that the machine is
connected to a dust extraction system.
- Keep dust levels down with good housekeeping. Keep the work area clean so you do not
resuspend dust into the air while working. Never use compressed air to clean the work area or
clothing, because it generates dust. Wood dust is harmful by inhalation and in contact with
skin for all woods, but more or less according to the varieties of types (deciduous, conifers,
exotic) and chemicals potentially associated (including formaldehyde in MDF).
- Exposure to wood dust and many chemicals (solvents, adhesives and varnishes...) generate
a risk of allergic reactions, respiratory and sinus cancer.
- Use a dust mask and hearing protection when working with the machine. To avoid inhalation
of wood dust many types of masks and filters are available. A good choice and application are
important for proper operation.
- Carefully read the instructions for the cleaning of the machine.
- Do not remove by hand wood residues to a running engine. Do it only with a fully disabled
machine. When changing tools or when doing a maintenance job, the machine must always
be disconnected from its power supply.
- Knives and tools which are not correctly sharpened, or in a bad shape, not only diminish the
quality of the work, but also increase the risk of accidents.
- Always wear suitable clothing, loosen or torn clothing is dangerous.
- Keep children and non-trained personal away from the machine and out of the workshop.
- Always use templates during the machining of special parts.

3
- Be sure to use only blades corresponding to the dimensions indicated in the technical data
and relevant to your work.
- Make sure that periodic maintenance be carried out in due time. Try out weekly the
emergency stops.
- Read the instructions of maintenance and adjustment of the automatic brake of the
motor. Check if the automatic braking of the motor time is less than 10 seconds, if the
emergency stops functioning correctly.
- All guards need to be kept in a good working condition and need to be checked regularly to
ensure that they move freely, are free from any defect and are capable of being adjusted over
the full range of work for which they were designed.
- Maintenance work should only be carried out by people who have the combination of training,
skills, experience and knowledge to do the work.
Danger list
This list was based on C-norms EN ISO 19085-5.
Mechanical risks caused by, for example:
- the shape, the mass and the stability (potential energy of the elements), relative disposition, the
mass and speed (kinetic energy of the elements), insufficient mechanical resistance, accumulation
of potential energy of the elastic elements (springs), elements of the machine or machined pieces -
Risk of crushing
- Risk of cuts
- Risk of gasping, wrapping
- Risk of electric shock or pinching
- Ejection of elements (of the machine or of the processed part), electrical risks, caused by electrical
contact (directly or indirectly)
- Risks caused by noise, materials or inhalation of toxic substances
- Risk of fire or explosion
- Combination of risks
- Risks caused by failure in the supply of energy, defect of elements of the machine and other
functional disorders, for example all types of safety devices, safety equipment and start / stop
equipment.
- Safety signals and pictograms and all types of information or equipment.
Operating instructions
The following recommendations for safe working procedures are given as an example, on top of this
machine’s information characteristics.
When working with the machine, safety equipment must be used.
Nevertheless, the user must also follow the operating instructions to avoid accidents.
TRAINING OF MACHINING OPERATORS
The use of woodworking machines should be restricted to people who are properly trained and have
enough information and instruction, particularly where the machine is hand-fed. The effort of moving
the material through the machine is usually towards the fast moving cutter(s) which in many cases
cannot be fully enclosed. Safety therefore relies on a combination of the use of guards, protection
devices and protection appliances, selecting competent people to use the equipment and following
safe working practices and systems of work. It is essential that the machine operator receives
thorough training regarding operating and adjusting the machine.
In particular:

4
- The risks involved in working with the machine;
- The operating principles, the correct usage and adjustment of the machine;
- The safe handling of the parts to be processed;
- The position of the hands in relation to the cutting tools;
- Storing the workpieces safely before and after machining them.
STABILITY
To be able to use the machine safely, it is essential to place it stable on the ground.
ADJUSTMENT AND INSTALLATION
Disconnect the machine from the power supply before every adjustment.
The recommendations of the machine manufacturer must be followed when adjusting and installing
the tools.
The tools must be correctly sharpened and installed.
The use of specialized equipment, such as tool setting gauges, is only allowed when the machine is
stopped.
HANDLING OF TOOLS
To avoid severe cuts, safety measurements, such as the wear of safety gloves, must be taken when
handling planer knives or other tools you are using in your workshop. Even blunt tools can cause
serious injuries to your hands!
NORMAL USE
The machine is designed for processing wood and is equipped with protective devices for this work
only.
Where the risks from the use of work equipment cannot be adequately controlled by measures, such
as guards or protection devices, during its normal operation, it is particularly important that only the
people whose task it is should be allowed to use such equipment. They should have received
sufficient information, instruction and training to enable them to carry out the work safely.
REDUCTION OF NOISE –DUST EMISSION
The condition of the tools is important to minimize noise levels.
The material and the positioning of the protectors must be such that they reduce the level of noise.
The use of personal protective equipment should not be an alternative to what is mentioned above. To
achieve the sound values the use of protections and resources provided on the machine is necessary.
This also applies to dust emissions and means that the machine is connected to a facility under
vacuum air flow measured on the machine at the extraction opening to at least 20 m/s.
ADJUSTMENT OF PLANER FENCE
The guide must always be used for the planing and training to achieve a correct and safe guiding of
the workpiece.
An auxiliary guide should be used as often as possible for the work of small thickness. When
the manual advance, a push at the end of the past must be used in association with the
protector.
Support stand and roller trestles should be used to support long pieces.
For chamfering, a solid support must be provided either by a special template or the inclined
adjustable guide. Pushers must be used for the end of the machining.
Protection appliances such as jigs, workpiece holders, push-sticks etc. should be stored in a safe
place to minimize the risk of damage and should be regularly checked to ensure that they are fit for
safe use

5
Normal and prohibited use
NORMAL USE
The machine is designed for the following work and is equipped with protective devices for these
processes only:
- Planing the wide surface of workpieces on the planer unit;
- Planing the narrow side of workpieces on the planer unit;
- Beveling an edge on workpieces on the planer unit;
It is not designed to work materials such as ferrous and non-ferrous metals, work different from that
stated below is prohibited.
PROHIBITED USE
The following are prohibited on the jointer:
- Down cut planing i.e. when the feeding direction and the planer’s arbor rotation and direction are
the same and the outfeed planer table is set lower than the infeed table
- Insertion cuts on the planer unit, i.e. when the workpiece is not worked along its entire length; -
The use of other materials than wood, such as ferrous or non-ferrous materials.
REMAINING RISKS
The most common accidents on the jointer are due to the direct contact of the tree in rotation and
training therein, the brutal ejection of pieces of wood, knots, for example, and the sharp decline of the
workpiece.
The main areas of risk are:
- The rotation area of the tool
- The area of moving mechanical parts
- The area of the rejection of the wood
Despite the use of the specific protectors and the application of the rules of safety and hygiene, there
are still during the use of the jointer of latent risks.
- Risk of injury to change and editing tools (cuts in touch to irons);
- Unintentional contact of the hands with the running planer arbor;
- Workpiece kickback;
- Tipping over of the workpiece due to insufficient support; - Ejection of knots, etc.
Woodworking tools run at very high speeds. Sometimes workers approach the tools forgetting that
they are running down. Sometimes, because of the stroboscopic effect of alternating current
workshop lighting on rotating tools, workers believe that they have come to rest when they have not.
Operators can also switch off the power to the tools and leave the machine to run down unattended.
These possibilities put workers at risk.
When considering the risks from dangerous machinery such as that used in woodworking operations it
is easy to become focused only on the safety risks.
However, risks to the health from manual handling, dust, fumes, noise, hand/arm vibration etc. are
equally important, and you should consider them in your risk assessment. There are health risks
through prolonged inhalation of particles, especially oak, beech or other exotic sorts of wood.
Deafness through prolonged exposition to noise.
TYPES OF TOOLS
The commonly used combination irons are either fast steel “HSS” irons, iron carbide “K”.
The minimum length of the blades which can be mounted on the tool rest is 510mm.
The height of a worn knife must measure at least 20 mm.

6
Acoustic levels and dust emission
People working in most woodworking shops are likely to have a noise exposure that exceeds the
upper exposure action value of 85 dB. This means that you must put noise controls in place.
There are several ways in which noise levels can be reduced in a workshop, such as:
- Consider the positioning of sources of noise such as machines, the extraction unit, radios etc.
- Provide enclosures around noisy machines.
- Ensure machines and the extraction is well maintained.
- Change to quieter tooling
If noise levels are still too high after you have done all you can to reduce the noise at source, you need
to provide hearing protection and make sure operators use it. Hearing protection will only provide the
right level of protection if it is worn properly and for the whole time that users are exposed to high
noise levels.
Hearing protection should at least reduce the sound level reaching the ear to below 85 dB. However,
you should not try to reduce the level at the ear to below 70 dB, as this can cause difficulties with
communication and operators may not hear warning signals.
NOISE INFORMATION
The values given are the emission levels; these are not necessary the levels at which the operator can
work safely. Whilst there is a correlation between the emission and the explosion levels, this cannot be
used reliably to determine if further protections are required. Factors that influence the actual level of
exposure of the workforce include the characteristics of the work room, the other sources of noise, etc.
i.e. the number of machines and other adjacent processes. Also, the permissible exposure level can
vary from country to country. This information, however, will enable the user of the machine to make a
better evaluation of the hazard and risk
Measurements as per EN ISO 3746:2010 and EN ISO 11202:2010.
LWA sound power level: 98 dB (measured value); associated uncertainty K = 4 Db.
Work post under load
Levels continuous
acoustic pressure as
per index A dB (A)
Level acoustic
power dB (A)
(MW)
Max. value acoustic
pressure as per index
C (instantaneous)
dB
planer
92
98 (6,3)
< 130
Thicknesser
83
97 (5)
< 130
Mortiser
86
107 (250,1)
< 130
DUST EMISSION VALUES
The machine produces dust and must therefore always be connected to an extraction system.
Good chips and dust extraction can be obtained with the following recommended airflow: q in m³h-1
for the diameter of the saw blade, d, in mm:
d ≤ 315: q ≥ 850 315˂d ˂ 400: q ≥1100 d≥ 400: q ≥1400
The pressure drop between the inlet of all collection devices and the connection to the chip and dust
extraction system must not exceed 1500 Pa (at air speed in the channels of 20 m s-1)
To ensure that the chips and dust that are extracted are transported from the point of origin
to the collection system, the design of the hoods and ducts must be based on a transport
speed of extracted air in the 20 m s-1 channel for dry chips and 28m s-1 for wet chips
(humidity 18% or higher)

7
General dimensions S410

8
Voltage
Weight
3 x 230 V / 400 V
475 kg
3 x 230 V / 400 V
1.047,19 LB
Planer
Planer width
410 mm
16” 5/32
Total length planer tables
Diameter cutter block
Knives
Dimensions knives
R.p.m.
Dimensions planer fence
Inclination planer fence
Max. depth of cut
Motor power
2360 mm
90 mm
4
410 x 25 x 3 mm
5500
1500 x 200 mm
90° - 45°
4 mm
4,5kW/7kW
92” 29/32
3” 17/32
4
15” 5/32 x 31/32” x 1/8”
5500
59” 1/16 x 7” 7/8
90° - 45°
5/32”
4,5kW/7kW
Technical data S410

9
General dimensions SD410

10
Equipment
TERSA planer arbor
option
2 friction reducer rolls in thicknesser table
Mechanical position indicator
Electrical rise and fall thicknesser table
Digital read out thicknesser
2 feeding speeds 6 / 12 m/min
ASD, table extension and motor 6,6 Hp
Suvamatic
option
standard
standard
comfort pack
comfort pack
comfort pack
option
Technical data SD410
Voltage
Weight
3 x 230 V / 400 V
500 kg
3 x 230 V / 400 V
1.102,31 lb
Planer
Planer width
410 mm
16” 5/32
Total length planer tables
Diameter cutter block
Knives
Dimensions knives
R.p.m.
Dimensions planer fence
Inclination planer fence
Max. depth of cut
Motor power
2000 mm
90 mm
4
410 x 25 x 3 mm
5500
1500 x 200 mm
90° - 45°
4mm
4,5kW/7kW
78” ¾
3” 17/32
4
15” 5/32 x 31/32” x 1/8”
5500
59” 1/16 x 7” 7/8
90° - 45°
5/32”
4,5kW/7kW
Thicknesser
Dimensions thicknesser table
860 x 410 mm
33” 27/32 x 15” 5/32
Capacity thicknesser
Diameter feeder rollers
Feeding speed
250 mm
40 mm
6 m/min
9” 27/32
1” 9/16
¼” / min

11
Transportation of the machine
Depending on the method of transportation or shipping, you will receive the machine in a crate or on
transport blocks..
Always check if the payload of your hoist is sufficiently large. Lift the machine a few inches up and take
the bars or the bottom of the coffin away.
Make sure not to damage the frame when lifting the machine, put some cloth between the hoisting
band and the frame.
After unpacking, check that the machine for damages occurred during transport or during unloading.
Place the machine on a concrete base and level the machine horizontally in both directions.
Electrical connections
The electrical connections must be carried out by a qualified electrician who is able to
calculate the exact needed wire section and caliber of fuses.
- Check whether the mains voltage of your machine corresponds to that of your workshop.
- Connect the plug to the connection plug (16 or 32A).
- Always ensure proper earthing and connect it to the terminal marked with the earthing symbol
(the earth conductor is yellow-green).
- If the machine is an X1 version, then the neutral conductor (N, blue) must be connected. If this
does not happen, the touchscreen screen will not work.
- Check the direction of rotation of the planer shaft motor. If the direction is wrong, the wires L1
and L2 must be exchanged.
- If the direction of rotation of the planer shaft motor is correct, the other motors also rotate in
the correct direction.
ATTENTION:
The machine is equipped with overload protection, and should the motor be shut-off
by this protection, it is necessary towait for a few minutes untill the overload has cooled
down, and resets itself.

12
Starting up the machine SD410(Fig 2)
Turn the main switch Q1 (1) to position “ 1” in order to put the machine under tension.
The motor for the planer arbor can be started by pressing the start button. (1) The engine starts
automatically in “star - triangle”.
By pressing the start button (2) the feeding motor starts.
In the comfort pack, the feeding speeds can be selected by a switch (3) with a choice between two
speeds (pos L = 6m/min - pos H = 12m/min), neutral position and brake release. Brake release is
indicated by a warning light (7). Make sure the brake release switch is set at position “0” and the
warning light is not lit in order to be able to start up the machine.
To stop the feeding motor, press the stop button (5).
All engines are switched off when the stop button or emergency button (6) are
pressed. There is an emergency stop button on the infeed side of the machine.
It is not possible to start the machine with opened planer table and the guard in planing position the
machine. The guard must be put in thicknessing position before the machine can be started.
Fig.2
Aspiration(Fig 3)
For your health and that of your employees, it is recommended to connect to an exhaust system to
the machine.
The machine is equipped with a suction port of 120 mm diameter.
The flow rate must be at least 20 m/sec measured at the machine. The total air flow must be at
least 1500 m³/h.

13
Fig.3
Safety instructions during planing
Check that all the knives are well placed and properly tightened.
If this is not the case, the knives will be thrown away from the machine with very serious
consequences for user and machine.
Always use the protective equipment provided on the machine.
The minimum height of a sharpened blade must be at least 20
mm. Always wear tight clothing.
Even during short-term use of the machine, it is recommended to wear hearing protection. Prolonged
exposure to noise damages can lead to hearing loss.
Changing and setting of the planer
knives(Fig.4)
Remove the knives by loosening the locking bolts (1).
Carefully clean the knives and the groove. Takecare that the springs can move freely in the seats
in the arbor and are not blocked.
Insert the new knives using the supplied setting gauge (2) and tighten
carefully. Check that all bolts are tightened.
Fig.4

14
Adjustment of the planer tables(Fig.5)
Both planer tables are set at the factory and do not require readjustment.
When starting up the machine, and after changing the knives, the output table should be perfectly
aligned with the knives. Toensure this, there is a handy little tool that you can make yourself : take
a square planed hardwood bar of about 30 cm in length and put 10marks
at 1 mm interval ( see drawing). Put one planer knive at its highest point
and put your scale with the “0” on the planer knife top. Now turn the planer
arbor one turn by hand and if the scale ismoved fot not more than 2
marks, the knives are well set.
Adjusting the outfeed table to the height of the knives is doen by loosening
the locking bolt and moving the table with the lever.
Retighten the locking bolt afterwards.
Planer fence(Fig.6)
The planer guide can be adjusted to the width of the workpiece by loosening the handle (1).
After unlocking the handle (2) and pushing the lever (3), the fence can be set at any desired angle
between 90 ° and 45 °.The desired angle can be read at the scale (4).
After setting the desired angle one needs to tighten the clamping lever (2)
firmly. The 45° stop bolt is at the bottom of the support, the 90° stop bolt at the
top planer guide support.
Fig.6

15
Planer guard(Fig.7-8)
The planer guard above the cutter block and the planer fence is the so-called “ bridge type “, the
adjustment according to the workpiece is done manually.
The suspension system in the security ensures that, after the pressing down of the bridge to the table
surface, the bridge will automatically spring back up to the set height.
Place the bridge always about 10 mm above the table surface, so that the pusher can still be used,
and move the bridge so far sideways that only the workpiece can pass between the planer fence and
the bridge.
When planing, set the bridge to workpiece thickness using the knob.
Make sure the planer security always is in place at all planer
operations,
and make sure that it is kept in good condition. If necessary, replace damaged parts of the
safety device.
Adjusting the planer depth cut(Fig.9)
Unlock the clamping handle (1).
By lifting up or pushing down the lever (2)
the depth of cut can be adjusted. The depth of cut can be read at the scale
(3). After setting is done, lock the clamping handle (1).
The maximum depth of cut is 6 mm.

16
Changing from planing to
thicknessing(Fig.10-11)
After unlocking both handles, both tables can be opened simultanious.
Open the tables far enough so the safety device can lock the tables (fig.10).There is a limit so
the tables can’t flip over.
Flip the thicknessing guard and lock it.
An electrical contact prevents the machine from starting if the guard is in planing position.
Fig.10 Fig.11
Safety instructions planer
Always make sure there is no tool left in the mortising chuck before starting up the planer-thicknesser.
Check very carefully whether the planer knives are well positioned and fastened. If this is not the case,
they will come off when the machine is started, which could lead to serious injuries
for the operator and will damage the machine.
Adjusting the cut of depth on
the thicknesser(Fig.12)
Theadjustmentofthe depth ofcutismadebypushingboth
pushbuttons(1)fortherise and fallofthebed. The height
position of the thicknesser bed kan be read at the digital
read out (2).
Fig.12

17
Calibrating of the digital read out(Fig.13)
It is highly reommmended that each time the planer knives are changed, the digital read out is
calibrated, this to avoid measurement errors.
Calibration is done as follows:
Set the thicknesser table at random height and thickness a sample; now measure exactly the
thickness of the sample.
Now the digital reat out has to be set at the same measure, and this can be achieved by
simustaneously the buttons F and SET in order to errase the stored values and set the reader at
0. Now push both buttons F and Incr/Abs. Now the reader begins to count up at 3 progressive
speed rates.
-
rate 1: at 1 Hz for 10 sec.
-
rate 2: at 10 Hz for 10 sec.
-
rate 3: at 1000 for as long the two buttons F and Inc/Abs are held.
Shortly before the desired value is reached, release the 2 buttons and press the same 2 buttons
again so as to approach the desired value with the slowest rate of 1 Hz.
Now the full stroke of the 250 mm of the thicknesser iscalibrated.
Fig.13
Option friction reduction rollers onthe
thicknesser bed(Fig.14)
The rollers are easy adjustable by turning the serrated knobs as indicated on the picture (1).
Fig.14
1

18
Changing and tensionning the belts
(Fig.15)
The belts of the motor can be tensionned as follows:
Unlock the bolt (1) which holds the motor mounting plate and push the motor down in order
to tension the belts and lock the bolt again.
Belt type: 13 x 1450 (A57)
Maintenance of the machine
Maintenance work should only be carried out by people who have the combination of
training, skills, experience and knowledge to do the work.
Always disconnect the machine from its power supply before starting all maintenance works!
The interior parts of the machine must be cleaned regularly to avoid an accumulation of dust
and woodchips.
All bearings inside the machine are double sealed and lubricated for life, therefore they need
no maintenance. These bearings are dust-tight, but thus, they are likely to become warmer
than normal ball bearings. There is nothing to worry about.
To guarantee a perfect functioning of the machine and prevent the formation of rust, the
moving parts of the machine need to be lubricated regularly, especially when the machine is
used in a humid environment or finishing wet wood.
The machine parts which need maintenance are the planer table hinges and axis. They must
be lubricated on a regular monthly base using a thin oil such as SAE30 or WD-40.
Any possible deposit of resin, on the various parts of the tables, must be taken away with a
piece of cloth and a little bit of solvent (petrol, kerosene or another product).
The worktables (upon which a workpiece rests or over which it passes) should be smooth
and free of any obstruction or damage that is likely to interrupt the continuous feeding of any
workpiece to the tool. The guards should be freely adjustable over the full range of work for
which they are designed, and continue to fulfil their safety function.
Never smoke or have any naked flame near the machine when using inflammable products,
avoiding the risk of fire and serious burns for the operator!
Additional measures of hygiene of the premises must be implemented as regular cleaning
the floor and the walls of the workshop (good housekeeping) using a suitable vacuum
cleaner adapted with an absolute filter (not of blower or broom which disperse the dust in the

19
air) and frequent evacuation of sawdust and shavings of the workshop. Wood dust, whatever
the origin, is likely to cause short-term illnesses and cancers, decades after exposure. To
limit the emission of dust to the lowest possible level, use an industrial vacuum cleaner
equipped with a high efficiency filter
Adjusting the engine brake
If the run down time of the motor exceeds 10 seconds, the brake will need to be readjusted.
This is done as follows: without removing the motor cowling, turn the bolt holding the
ventilator fan on the motor axle one 1/16 of a turn clockwise and make a brake test.
When needed adjust the brake furthermore until it does not exceed 10 seconds.
The air gap between ventilator fan (brake disk) and brake liner (Ferrodo) is factory set at
0.25 mm.
1
Moot frame
2
Key
3
Spring
4
Motor axle
5
Air gap
6
Electromagnet
7
Mobile disk
8
Locking nut
9
Adjustment bolt
10
Washer
11
Braking disk cast
iron
12 Brake liner (Ferrodo)
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