Rockwell Automation Reliance electric GV3000/SE User manual

Sek
ELECTRICS!
GV3000/SE Operator Interface Module (OIM)
User Guide
Version 2.0
M/N 2RK3000
Instruction Manual D2-3342-2
Rockwell

The information in this manual is subject to change without notice.
Throughout this manual, the following notes are used to alert you to safety considerations:
ATTENTION: Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.
Important: Identifies information that is critical for successful application and understanding of the product.
The thick black bar shown on the outside margin of this page will beused throughout this instruction manual to
signify new or revised text or figures.
ATTENTION: Only qualified electrical personnel familiar with the construction and operation of
this equipment and the hazards involved should install, adjust, operate, or service this equipment.
Read and understand this manual and other applicable manuals in their entirety before
proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION: DC bus capacitors retain hazardous voltages after input power has been
disconnected. After disconnecting input power, wait five (5) minutes for the DC bus capacitors to
discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are
discharged before touching any internal components. Failure to observe this precaution could
result in severe bodily injury or loss of life.
ATTENTION: The drive can operate at and maintain zero speed. The user is responsible for
assuring safeconditions for operating personnel by providing suitable guards, audible or visual
alarms, or other devices to indicate that the drive is operating or may operate at or near zero
speed. Failure to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION: Do not install or remove modification kits with power applied to the drive. Disconnect
and lock out incoming power before attempting such installation or removal. Failure to observe
this precaution could result in severe bodily injury or loss of life.
ATTENTION: Pressing | "i" or on the OIM immediately starts the motor if the control
source is set to OIM. Make sure the motor and driven machinery are safe to start before pressing
these keys. Failure to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION: The user must provide an external, hardwired emergency stop circuit outside of the
drive circuitry. This circuit must disable the system in case of improper operation. Uncontrolled
machine operation may result if this procedure is not followed. Failure to observe this precaution
could result in bodily injury.
ATTENTION: The user is responsible for conforming with all applicable local, national, and
international codes. Failure to observe this precaution could result in damage to, or destruction
of, the equipment.
ATTENTION: The user must install an appropriate hardwired equipment ground between the OIM,
the drive, and the drive enclosure. This prevents electrostatic discharge within the equipment.
Failure to observe this precaution could result in damage to, or destruction of, the equipment.
Reliance, GV3000/SE, and AutoMax are trademarks of Rockwell Automation.
©1999 Rockwell International Corporation

Introduction to the OIM
1.4
1.2
1.3
Differences Between the OIM and the Front Panel Keypad/Display ............... 1-1
Related Publications .............cccccccccceeceesecceececeeeeeeeececceneaaeeeeeeeeeeeeeeetecncecaeeaeeeeeees 1-2
Getting Assistance from Reliance Electric............ccccceeceeeeecceeeeeeeeeeeessteeesnees 1-3
Description of the OIM Keypad, Display, and Indicators
2.1
2.2
3.1
3.2
3.3
3.4
3.5
4.1
4.2
TNE KOYPad 000... eee erect eee etn eee e entree eeene eee eeeiaeeeeeeenieeeseeeicieeeeeeenneeeseniaees 2-1
The DiSplay oo... ee cecceeeerr cent rr teenie eee eiieee teers eeeeniereeeeeicreeeeetieeeesenees 2-5
2.2.1 Drive Status INGICAtOIS «0.0... ee cec cece ceee eee teeeeeeeeeeteceeeeseeeeseseetstaeeseaees 2-5
2.2.2 Key INGICALOMS 00.0... eect eee eeee treet ence eeeeeenneeeeeeecnneeeeeenieeeeeeniineeeesenas 2-6
2.2.3 Special Display Characters .............cccccccccececeeceeeeeeeeeeeeeeceeeeeeeetsneeeesneees 2-7
Installing, Powering, and Adjusting the OIM
Installing or Replacing the OIM ..........ccecccceccecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeseneeetenneeseaes 3-1
3.1.1 OIM Kit Content ........ ccc ccccccceeceeceeeeeceeeececeeeeseaeeseaeeeseaeeeseeessueeeesneees 3-1
3.1.2 Equipment Needed to Install or Replace the OIM.............cccceecennes 3-2
3.1.3 Installing the OIM ..........ccccccccccceecceeceeeeeeeeeececeeeeeeeeesecaeeeseeeesereeesstaeensnees 3-2
3.1.4 Replacing the OIM .0.......c.cccccceececceeceeeceeeeeeeececeeeeeesecaeeeseeesneeeeeenteessnees 3-4
Powering Up the OIM ..........c:ccccceccceesceeeeeeeeeeeeeeeeeeeecaeeescaeeseceeeesseeessueeesenaeeneaes 3-4
Adjusting the Screen Contrast ...........cccccceeccecceeeseececeeceeceeeseceeeseeeesereessneeeeeneees 3-5
Changing the Language Displayed on the OIM............::::cccccceeeeeeseteessteeeeensees 3-6
Scaling Speed Units for Your Application ...........ccccccceceeeeeeeeeeeeeeeeeeeeeeteeeeeseeees 3-7
3.5.1 Scaling Speed Units «00.2... cence cece ceceeeeeeceececeeeeseceeeseaeeeseeeesseeeeeeneees 3-7
3.5.2 Setting OTHER Speed Units «2.2... ccecccceececeeeeeeeeeeeeeseceeeeeeeesstaeeeseees 3-8
Basics of Programming the Drive Using the OIM
Accessing OIM Menus and Parameters ............:.:cccccceeeeeececeeeeeeeesereetsueeeeeeees 4-1
4.1.1 Accessing the MenuS ...........: ccc eee ere eeetcteeeeeeenireeeseeicieeeeeeniineeeeseneas 4-1
4.1.2 Using Help in Program Mode ............ccccceeeeereeeeeneeeeeeencieeeeeetnieeeeeennees 4-2
4.1.3 Accessing the ParameterS ..........::cccccceeeeeeeeeeeeeeeereeeeeetnieeeesetiineeeesenaas 4-4
4.1.4 Viewing Parameter ValUCS ........... cee cceceeeeeeeeeeeeeeneeeeeeeeneeeeeeenineeeneneas 4-6
4.1.5 Changing Parameter ValUeS ............0c:cccccceeeceeceeeeeeeeceeeseceeeneeesseeeeesees 4-6
4.1.6 Parameter Values that Cannot be Changed .............c:cccecseeeeeeteeeeeeees 4-8
Using a Password to Protect Programming. ..........ccccceceeeeeeeeeeetteeeeeenieeeeeeenaas 4-8
Restoring Factory Default General Parameters .............::::cccceeeeeeeeeeeeteeeeeeeees 4-9 4.3
Using Quick Start to Program the Drive
5.1
5.2
5.3
5.4
5.5
Preparing for QUICK Start ......0.....cccccecccceeceececeeeceeneeeeeeeeeeeeeeeseaeeeseeeeessreeeeseeenes 5-1
Using the Quick Start Exit M@nU..........cccccccceceeeceeeeeeeeeeeeeeseaeeeeeeeeeeneeeesseeeneas 5-2
Programming the Drive Using Quick Start............ccccccceesseeeeeeeeeeeeeesereeesseeeeees 5-3
Self-Tuning Drives Programmed for Vector Regulation .............:::cceecceeeeees 5-4
5.4.1 Setting Up the OIM for Self-TUNning ..............c:cceeeeeeeseceeeeeeeeseeeetsteeeeeneees 5-5
5.4.2 Performing Self-TUNiNg ...........ccccccecceeeececeeeeeeeeeeseneeeeseeeeseneeeeseeeseeeees 5-5
5.4.3 Exiting Before Self-Tuning is Complete..............::::cccccccecceseteetseeeeeseees 5-7
5.4.4 What To Do If a Fault Occurs During Self-Tuning.............::::ceeeeeeeee 5-7
Quick Start Parameter Descriptions ..............cceceeeccceeeceeeeeeeeteeeeeeseeeeteneeeeesaeeees 5-8
Contents

Using the OIM to Monitor and Control theDrive
6.1 Using the OIM to Monitor Drive Outputs ..00... eee entree terete eneeeeeeees 6-1
6.1.1 Description of the Monitor Mode Outputs ........0 cee eeeeeeeseeenteerteeens 6-1
6.1.2 Selecting the Outputs to Monitor ..........ceccecceeeeeeeeeeeeeeeeeeeeeeeeteeeeseeenees 6-2
6.1.3 Using Help in Monitor Mode ........ ce ccecceeeeeeeereeeeeeneeeeeeetcneeeeeesnneeeeeeenaas 6-3
6.1.4 Changing the Manual Reference Using the OIM.............::::ceceeeeee 6-3
6.2 Selecting the Control SOUICE «0.0... . cee ecccceeceececeeeeeeceeceeeeeececeeesecaeeeseeeetseeeeeenaees 6-4
6.3 Using the OIM to Control the Drive ............cccceeeceeceeeeceeeeeeceeeeseeeeseneeeeseneeeeeeeens 6-5
6.3.1 Starting the Drive oo... ccccceeeceeceeececeeeeeeeeeeceeeeeecaeeeseaeeeeseeeetsnaeesenees 6-5
6.3.2 Stopping the Drive ........ cc cececceceecceceeeeceneeeeceeeeeeeeeeseeeeseeeessieeeseneeeneas 6-5
6.3.3 Changing the Direction of the Drive ..............cccccecceeeeeteeeeeeeeeeeeeeenteeeeeees 6-5
Troubleshooting the Drive Using the OIM
7.1 Identifying Problems Indicated by Faults or Alarms 0.0.0... cccccccceeeeeeeeeteeeeeeees 7-4
7.2 Reviewing and Resetting Faults Using the Fault Menu ............::ccceeeeeeeeees 7-3
7.2.1 Reviewing the Fault Log ooo... eeeeeeeeeeeeeeeeeeeencneeeeeeenieeeeeeenineeeeeeeas 7-3
7.2.2 Resetting Faults and Clearing the Fault Log ............c:ccecseeeeteeteeeteeeees 7-4
7.3 Reviewing Active Alarms Using the Alarm Menu............::cccccccsereeeeeetteeeeereeee 7-5
7.4 Using Diagnostics to Troubleshoot Drive Problems.............0.. cee 7-6
7.5 Clearing a Programming Error Screen ..............:::ccececceeeeeeeeeeeeeteeeeeeeeeeteeeeeeeeeeens 7-7
7.6 OM Falllure............cccccceccceeecceceeeceececeeeeececaeeeceeeeeeaeeeseeesecaeeesscaeesseeessieeeesinees 7-8
7.7 Alarm and Fault Names Cross-Referenced to Front Panel
Keypad/Display Codes ...........ccccccccececeeeceeceeeeeceeeeeceaeeeseaeeeeceeeseneeeesueeesinaeesenees 7-9
OIM Parameters Cross-Referenced to Software I/M Parameters and
Parameter NUMDESS............:cccceecceeeeeeeeeeeeceeeeeeeenneeeeeeeccneeeseeecineeeseenieeeeeseenineeeeeenaees A-1
GV3000/SE OIM Menu and Parameter Organization ............::::cccceessceeeeeeesteeeseeees B-1
Record of User Parameter SettingS ...........:.ccccccccseeceeeceeeeeececeeeeeseaeeeseeeeseareeteneeeneas C-4
OEE I I LI En Eee eae ee eee en eee tenenaaeeas Index-1
GV3000/SE Operator Interface Module (OIM) User Guide, Version 2.0

Figure 2.1 — OIM Keypad, Display, and Indicators ............0.ccccceeececeeeseeeeseeeeteeeeeneees 2-1
Figure 2.2 — OIM Display in Program Mode with Main Menu Displayed .................. 2-5
Figure 3.1 — Enclosure Cutout DIMeNSiOnS ........ eee ere etter entree 3-3
Figure 3.2 — OIM Power-Up Sequence. ............cceccecesececeececeeeeeneeeesaeeseeeeetsneeeeseeess 3-5
Figure 3.3 — Contrast Adjustment Screen... eee cents eeeeennetieetneeteeeseeennteees 3-6
Figure3.4
— Language Selection Screen ............cccccececceeceeececeeeeseceeeeeeseesereeetsneeesnees 3-6
Figure 3.5 — Define Speed Units Screen - Vector Regulation ............::::::cceceeeees 3-8
Figure 3.6 — Define Speed Units Tag Screen............c:ccccecceceeeeeeeeeeeseceeteeeeessneeeeeneees 3-8
Figure3.7 — Define Speed Units - Full Scale Value Screen... eee ener 3-9
Figure 3.8 — Define Speed Units Screen .00.... eee eeeeerene een eenteeeneeenreenaees 3-10
Figure 4.1 — Main Menu Screen ..........cccccccceeecceeeeeeceeeeeececeeecceeeeeeeeesacaeeeseeessaneeesnaees 4-2
Figure 4.2 — Main Menu Help Screen... ee eeeceeceecieeeiraeeneeeieeeeeeeee 4-3
Figure 4.3 — Example of the Speed Control Menu Help Screen ............:.:::cceeeee 4-3
Figure4.4 — Example of a Parameter Help Screen ..............::::ccccecceeeeceeeeeeeeeteeeesnees 4-3
Figure 4.5 — Selecting the Speed Control M@Nnu.............ccccescssceseeesteeeesessseeeseeesaeeess 4-4
Figure 4.6 — Speed Control M@nu......... cece cern tae een eaeenenietieessreteeeeeee 4-5
Figure4.7
— Speed Control Menu with Cursor at Jog Configure ........0....::cceceees 4-5
Figure 4.8 — Jog Configure M@Nlu ............c:cccccceeeeeeceeeeceeeceeeeceeeeeeeeeeseaeeeceeessneeeenaees 4-5
Figure 4.9 — Example of a Parameter Entry Screen ...........0..::ccceececceeeeeeeeeeeeetseneeeeees 4-6
Figure 4.10 — Parameter Entry Screen with a List of Options.......00......::ceceeeeees 4-7
Figure 4.11 - PROGRAMMING DISABLE Parameter Entry Screen.................:5 4-9
Figure 5.1 — Quick Start Exit M@Nu..............cceccccceeeceeeeeeeeceeeeeeeeeeecaeeeseeeeeneeeeesnnaeesenees 5-2
Figure
5.2 — First Quick Start Parameter Entry Screen ou... eee eereeneeneees 5-3
Figure 5.3 — Quick Start Self-Tuning Screen - Vector Regulation .............:::0ce 5-4
Figure 5.4 — Attention Screen Displayed After Enabling Self-Tuning .................0: 5-6
Figure 5.5 — Self-Tuning Enabled Screen... eee ceeeeeneeeseersneeneeeneeseeseneennnenes 5-6
Figure 5.6 — Self-Tuning Active SCre@n ....... cece cence reir tieteneentenentenneee 5-6
Figure
6.1 — Example of a Monitor Mode Screen for Vector Regulation with
Six Outputs Displayed .............ccecceeeeceeeeeeeeeeeeeseceeeceeeeseceeesaseeeneeeeesneees 6-1
Figure 6.2 — Monitor Mode Screen with Four Outputs Displayed..............:::0ce 6-2
Figure
6.3 — Monitor Mode Screen with Two Outputs Displayed.............:.:::0ee 6-2
Figure 6.4 - CONTROL SOURCE SELECT Screen ......00....:c:cecccceceeeeeeereeeeeteeeseees 6-4
Figure 7.1 — Example of a Fault Screen ...........eccccecceseeeeeececeeeeeeeeeeeseceeeeeeessaeeeeeneees 7-1
Figure 7.2 — Example of an Alarm Screen ..............cccccccceceeeececeeeeeeceeceseceeteeeeeseneeeeeneees 7-2
Figure
7.3 — Fault M@nu..........cccccecceecsceeeeeeeetneeeeeeicieeeeeeeieeeeeesiieeeeeeesiieeeeesnieeeeerenea 7-3
Figure
7.4 — Example of a Fault Log Screen ........0....cccccececceceeeeeeeeeseceeeeceeeessaeeeeeneees 7-3
Figure 7.5 — Example of a Fault Detail SCreen .............cececceeceseeeceeceeeeeeeeereeteteeeeeneees 7-4
Figure 7.6 — Alarm Menu ...........cecccecececeeeeeeeenneeeeeeeecieeeeeeenneeeeeesiieeeeeeetiieeeeeetiieeeeertiea 7-5
Figure
7.7 — Review Active AlarmsScreen ..........::cccccceceeeeceeeeeeeeceeeeseneeeeeeeeesnneeeenees 7-6
Figure
7.8 — DiagnosticS M@Nnu............:cceccceccseeeeceeeeeeeecereeeseeneeeeseeeeeeeeseenaneeseeenneees 7-6
Contents

Table 2.1 — Programming Key DeSCIiptionS 0.0.0... eeccceeeeeeeeteeeeeeeeetneeeeeetnneeeeerenea 2-2
Table 2.2 — Control Key DeScriptionS ............cececceceeceeeeeeeeeeceeeeeeeeeeeeeeeeeeesnneeetiaeeees 2-3
Table 2.3 — Drive Status INGICALOIS ...... cece ccc cccccccccccececeeeeeeeeeeeeeeeueaeananauanananeneneseseeeess 2-5
Table 2.4 — Key Indicators .............cccccccececcecceceeeeeeeeceeeeaeeceeeeeeeeeeseeeecccaeaeeeeeeeeeeeeeeenae 2-6
Table 2.5 — Special Display Characters..........c.ccccccccccccccsseeeeessneeeeeesseneeeeesssneeeeesenea 2-7
Table 3.1 — OIM Kit Contents ............cccccccccceesessssceeeecececeeeeececeeeeeeeeeueueananaeananananenenenes 3-1
Table 7.1 — Possible OIM Responses to “Why is the Drive Not Ready?”................. 7-7
Table 7.2 — OIM Failure Causes and Corrective Actions...............ccccccccccccceceeseeseeteees 7-8
Table 7.3 — List of Alarms Cross-Referenced to Front Panel
Keypad/Display Alarm Codes .......0....cccccceeccceceeeceeeceeeseeeeeeeneeeteteeeeenaeeees 7-9
Table 7.4 — List of Fault Codes Cross-Referenced to Front Panel
Keypad/Display Fault Codes .0..........cccceeccceceeeceeeeeeeseeeeeeeneeeteteeeeenaeeees 7-9
Contents V

1.1
Introduction to the OIM
The Operator Interface Module (OIM) is a keypadand display that connects to
Reliance GV3000/SE™ drives. It is compatible with version 6.0 and older versions of
the
GV3000/SE drive software. The OIM communicates seriallyto the Regulator
board.
The OIM allows you to:
* access and change drive parameters, which tune the drive, scale the inputs and
outputs, program drive limits, and configure remote interfaces
* operate the drive
* review and clear the faults
* review active alarms
* monitor drive outputs such as motor speed and motor current
* view text in English, German, French, Spanish, or Italian
The OIM hastwo operating modes: monitor and program. Monitor mode is the normal
operating mode and allows you to view up to six drive outputs. Program mode allows
you to access and change drive parameter settings.
Through the OIM, the drive canbe programmed for either volts/hertz (V/Hz) or vector
regulation. The type of regulation that is selected will determine whichparameters you
canaccess and which outputs are displayed in monitor mode. V/Hz regulation
provides open-loop volts per hertz regulation, which is appropriate for general
purpose applications.
For vector regulation, you may select either flux vector control (FVC) or sensorless
vector control (SVC). FVC uses the actual encoder value for speed feedback, and
therefore requires an encoder mounted to the motor and connected to the drive. SVC
is an extension of the FVC regulator. It provides performance close to FVC without
using an encoder. Control is based on estimated speed feedback.
Differences Between the OIM and the Front Panel
Keypad/Display
In most cases, the OIM performs the same functions as the keypad/display on the
front panel of the GV3000/SE drive. Actions performed on the OIM are reflected in the
front panel keypad/display. For example, if the auto/manual status or the reference is
changed through the OIM, it is also changed on the front panel keypad/display.
Introduction to the OIM 1-1

Although most functions are the same, some functions are performed differently with
the OIM thanthey are with the front panel keypad/display. Some important differences
are:
* Pressing or |i} onthe OIM immediately starts the motor if the control
source is set to OIM. Make sure the motor and driven machinery are safe to start
before pressing either of these keys.
* For V/Hz regulation, the identification procedure (IDENTIFICATION RQST, H.020)
cannot be performed using the OIM. It must be performed through the front panel
keypad/display. You can review the results of the identification through the OIM by
viewing IDENTIFICATION RESULT (H.019).
* The control source is selected with a key (| 22£*|) in addition to a parameter
(P.000).
* The parameter names used in this instruction manual (I/M) are shown as they
appearon the OIM display. They are slightly different than the names that are used
in the GV3000/SE software I/M.
* SECONDMENU PASSWORD (P.006) only affects the GV3000/SE front panel
keypad/display and cannot be accessed through the OIM.
* Scaled speed units are set independently for the OIM and the front panel
keypad/display. This allows you to set different units for the two displays; for
example, RPM on the front panel keypad/display and inches per second (IPS) for
the OIM display. Front panel keypad/display units are set by FRONT PNL SPD
SCALING (P.028). OIM units are set by Define Speed Units in the Speed Control
menu.
1.2 Related Publications
This instruction manual (I/M) describes how to use the OIM with the GV3000/SE drive.
For information on drive hardware, such as drive installation and start up, see the
hardware I/M that corresponds to your system:
* D2-3360 GV3000/SE AC Power Modules Hardware Reference, Installation,
and Troubleshooting
* D2-3388 GV3000/SE AC Drive Hardware Reference, Installation, and
Troubleshooting 1-20 HP @ 230 VAC
* D2-3392 GV3000/SE AC Drive Hardware Reference, Installation, and
Troubleshooting 75-200 HP @ 460 VAC
* D2-3417 GV3000/SE AC Drive Hardware Reference, Installation, and
Troubleshooting 30-100 HP @ 230 VAC
* D2-3427 GV3000/SE AC Bookshelf Drive Hardware Reference, Installation,
and Troubleshooting
1-2 GV3000/SE Operator Interface Module (OIM) User Guide, Version 2.0

1.3
For parameter descriptions, fault information, and troubleshooting procedures, see the
software I/M that corresponds to your system:
* D2-3359 GV3000/SE AC General Purpose (Volts/Hertz) and Vector Duty Drive
Software Start-Up and Reference Manual
* D2-3387 GV3000/SE 1-20 HP @ 230 VAC General Purpose (Volts/Hertz) and
Vector Duty Drive Software Start-Up and Reference Manual
* D2-3391 GV3000/SE 75-200 HP @ 460 VAC General Purpose (Volts/Hertz)
and Vector Duty Drive Software Start-Up and Reference Manual
* 02-3416 GV3000/SE 30-100 HP @ 230 VAC General Purpose (Volts/Hertz)
and Vector Duty Drive Software Start-Up and Reference Manual
* D2-3426 GV3000/SE AC General Purpose (Volts/Hertz) and Vector Duty
Bookshelf
Drive Software Start-Up and Reference Manual
Getting Assistance from Reliance Electric
If you have any questions or problems with the products described in this instruction
manual, contact your local Reliance Electric sales office. For technical assistance, call
1-800-726-8112.
Introduction to the OIM 1-3

Description of the OIM Keypad,
Display, and Indicators
This chapter describes how to use the keypad, display, and indicators on the OIM to
program, monitor, and control the drive.
Figure 2.1 shows the OIM in program mode with keys, indicators, and screen
information called out.
Disolay Aroa
Nenu Path GUEARG Main Pen
Cursor — FQuick Start 2
peed Gaontrol Drive Status
: = sata Fpplication Sabu ndicators
Options Bakr Cursor =" Forformance Tuning 3
Key Indicaiors | rT HLL | FOREARD
PROGRAM ALTE) FORWARD
MARL AL REWERSE
Programming Conira
Keys
ays
AELIANCE
ELECTRIC
Figure 2.1 — OIM Keypad, Display, and Indicators
2.1 The Keypad
The OIM keys are grouped by programming and control functions, as shown in
figure 2.1.
The control keys [acer : ,and |" are only active if the control source is set
to OIM. Programming keys are always active.
Programming keys are described in table 2.1. Control keys are described in table 2.2.
Description of the OIM Keypad, Display, and Indicators 2-1

Table 2.1 — Programming Key Descriptions
Key Mode Function
PROsS Rah
MONITOR
Program or
Monitor
Cycles between program and the three monitor mode screens. If you switch
back to program mode, you are returned to the menu or parameter entry screen
you were in before going to monitor mode.
In fault, alarm, or diagnostics menus, returns you to the screen you were in
before pressing |" |.
| FAULT
Program or
Monitor
Cycles through the following menus:
* Fault
* Alarm
* Diagnostics
Through these menus, you can review and clear the faultlog, review active
alarms, and display diagnostic information for troubleshooting the drive.
See chapter 7 for more information on faults, alarms, and diagnostics.
HELP
?
Program Provides help for menus or parameters in the selected language.
In the Main Menu, provides information about using the menus. In other menus,
it gives a brief overview of the options available in that menu.
In a parameter entry screen, Ge displays the parameter name, number,
input or output, retentive or non-retentive, and units of measure.
To exit a help screen and return to program mode, press oa
Monitor
Displays the status indicators in the selected language.
Press to return to the monitor mode display.
CANCEL
Program or
Monitor
If a fault or alarm message is displayed, clears the message and returns to the
previous screen.
In a fault, alarm, or diagnostics menu, returns to the previous screen.
In a help screen, exits help and returns to the previous screen.
Program
In menus, goes to the previous menu.
In parameter entry screens:
* If youhave started making a change to a value, restores the original value.
* If youhave not made any changes, returns to the menu.
* If youhave already pressed ea to accept the parameter change,
returns to the menu and keeps the new value.
Monitor Goes to program mode from any of the monitor screens.
ENTER
.
Program
In a menu, selects the option at the cursor.
In a parameter entry screen, allows you to change input parameter values. If a
list is available for the parameter, selects the value at the cursor. When the
parameter value has been changed, saves the new value.
2-2 GV3000/SE Operator Interface Module (OIM) User Guide, Version 2.0

Table 2.1 — Programming Key Descriptions (Continued)
Key Mode Function
seb
<>
Program
Move the cursor between menu items or between the parameters and options in
the menus.
After you select a parameter to change, these keys increase or decrease the
digit at the cursor, or move between items in a list. Hold down one of these keys
to change values more quickly. See chapter 4 for more information on changing
values.
In help screens and fault messages, these keys move to more text if it is
available.
Monitor Increase or decrease the manual reference. See section 6.1.4 for information on
changing the reference
(I)
Program or
Monitor
i
In menus and the monitor mode screen, id accesses the Language Selection
screen. See section 3.4 for more information on selecting a language.
In menus and the monitor mode screen, Le accesses the Contrast Adjustment
screen. See section 3.3 for more information on adjusting the contrast of the
display.
In parameter entry screens, ‘| and [, move the cursor left or right.
Table 2.2 — Control Key Descriptions
Key Mode Function
(CONTROL
SOURCE
a
Program or
Monitor
Allows you to select from list of possible sources for the drive control signals.
[=8F |ig not active when the drive is running or jogging and during quick
start and self-tuning. See section 6.2 for more information on selecting a
control source.
AUTO |
WARLIAL
Program or
Monitor
Determines which reference the drive uses. See section 6.1.4 for more
information on selecting the reference. Refer to the P.052 (AUTO/MAN Key
Disable) and P053 (Manual Reference Preset Enable) parameter descriptions
in the software I/M for more information about the AUTO/MAN key.
This key is not active if the control source is set to LOCAL.
ATTENTION: When switching from AUTO to MANUAL or from
MANUAL to AUTO, the drive will ramp to the reference level
provided by the new source at the rate specified in ACCEL TIME
(P.001), DECEL TIME (P.002), ACCEL TIME - SECONDARY
(P.017), or DECEL TIME - SECONDARY (P.018). Be aware that
an abrupt speed change might occur depending on the new
reference level and the rate specified in these parameters. Failure
to observe this precaution could result in bodily injury.
FORWARD
REVERSE
Program or
Monitor
Toggles direction of motor rotation when the control source is set to OIM. The
direction can be changed at any time.
Note that if the reference is zero, pressing this key will not alter the state of the
key indicator.
Refer to the P.027 (Forward/Reverse Configuration) parameter description in the
software I/M for more information.
Description of the OIM Keypad, Display, and Indicators
2-3

Table 2.2 — Control Key Descriptions (Continued)
Key Mode Function
Program or
JOG
Monitor
ATTENTION:
Pressing
on
the
OIM
immediately
starts
the
motor if the control source Is set to OIM. Make sure the motor and
driven machinery are safe to start before pressing this key. Failure
to observe this precautioncould result in severe bodily injury or
loss of life.
When the control source is set to OIM, jogs the motor when held down (and the
drive is ready). The motor ramp stops when it is released.
When eS is pressed, the motor ramps up to the JOG SPEED REFERENCE
(P.020) at the speed set by JOG RAMP ACCEL TIME (P.021). When it is
released,the drive ramps down to zero at the speed set by JOG RAMP DECEL
TIME (P.022).
Program or _
————-, Monitor ATTENTION: Pressing |“: onthe OIM immediately starts the
RUN | motor if the control source Is set to OIM. Make sure the motor and
driven machinery are safe to start before pressing this key. Failure
to observe this precaution could result in severe bodily injury or
loss of life.
. . | AUN |
When the control source is set to OIM, applies power to the motor. Nata is
only active if the drive ready indicator is on.
STOP Program or If the drive is running, the drive is stopped as selected by STOP TYPE (P.025).
RESET Monitor oo, _ {Bel
oO When the OIM is connected and communicating with the drive, “> is active,
regardless of the control source.
If the drive is not running and the control source is set to OIM, = 7 | resets any
active faults. See chapter 7 for more information on resetting faults.
Refer to the P.055 (STOP/RESET Key Disable) parameter description in the
software I/M for more information about om |.
ATTENTION: When P.055is setto ON,| “= |is functional only from
the selected control source. As a safety precaution, Reliance
Electric recommends that an emergency stop push button be
located near the drive in an easily accessible location. As a further
safety precaution, the user should post a warning on the drive to
alert personnel that “= is not functional. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION: The user must provide an external, hardwired
emergency stop circuit outside the drive circuitry. This circuit must
disable the system in case of improper operation or OIM failure.
Uncontrolled machine operation can result if the procedure is not
followed. Failure to observe this precaution could result in bodily
injury.
2-4 GV3000/SE Operator Interface Module (OIM) User Guide, Version 2.0

2.2 The Display
OIM screens allow you to program and monitor the drive. Figure 2.2 shows the OIM
display at the Main Menu in program mode.
Rey Indications
Dieplay Area
Ss
Irian
2.2.1
Figure 2.2 — OIM Display in Program Mode with Main Menu Displayed
The display contains three main areas:
* the normal display area, where the program or monitor mode information is
displayed. See chapter 4 for information on program mode. See chapter 6 for
information on monitor mode.
* thestatus indicator area. See section 2.2.1 for more information.
* the key indicator area. See section 2.2.2 for more information
Drive Status Indicators
The drive status indicators on the right side of the display allow you to quickly check
the status of the drive. In figure 2.2, the Interlock OK and Drive Ready indicators are
on. Drivestatus indicators are described in table 2.3.
Table 2.3 — Drive Status Indicators
Indicator State Description
Fault On At least one fault has occurred. See chapter
7 for information on faults.
Off There are no drive faults.
Alarm On At least one alarm has occurred. See
chapter 7 for information on alarms.
Off There are no drive alarms.
Description of the OIM Keypad, Display, and Indicators 2-5

Table 2.3 — Drive Status Indicators (Continued)
Indicator State Description
Interlock OK On The terminal strip function loss input is
closed. See the hardware I/M for more
information. Also see the description of
Function Loss Response (P.026) in the
software I/M for a description of the types of
responses available on function loss.
Off The terminal strip function loss input is open.
See the hardware I/M for more information.
Drive Ready On The drive is ready to run or jog. See chapter
7 for more information.
Off The drive is not ready. See chapter 7 for
more information.
Running On Output power is being applied to the motor
(the motor is running or jogging).
Off Output power is not being applied to the
motor.
Current Limit On The drive isin current or torque limit.
Torque Limit
Off The drive is not in current or torque limit.
2.2.2 Key Indicators
The key indicators at the bottom of the display indicate the states of the keys directly
below them. In figure 2.2, the keys are set to PROGRAM, OIM, MANUAL, and
FORWARD. Key indicators are described in table 2.4.
Table 2.4 — Key Indicators
Key Indication Description
OROGRAN PROGRAM The OIM is in program mode.
i 1 MONITOR The OIM is in monitor mode.
(blank) The OIM is in a fault, alarm, or diagnostic menu.
i FAULT The Fault Menu is displayed.
FAULT ALARM The Alarm Menu is displayed.
DIAGS The Diagnostics Menu is displayed.
CONTROL LOCAL The drive’s front panel keypad/display is used to
SOURCE control the drive.
TERMBLK The signals at the Regulator board terminal strip
are used for control.
OPTION An option board, such as the AutoMax
Communication Network Option board, is
controlling drive operation. Blinks when the option
board is not communicating on the network.
OIM The OIM keys control drive operation.
2-6 GV3000/SE Operator Interface Module (OIM) User Guide, Version 2.0

Table 2.4 — Key Indicators (Continued)
Key Indication Description
, AUTO The drive is receiving the reference from the
ALTO | terminal strip input or network option.
MAMLAL — —
MANUAL The drive is receiving the reference set by the front
panel keypad/display or the OIM.
FORWARD The drive is set to run the motor in the forward
FORWARD direction. Blinks when forward is selected but the
REVERSE drive is not yet running forward.
REVERSE The drive is set to run in the motor in the reverse
direction. Blinks when reverse is selected but the
drive is not yet running in reverse.
2.2.3 Special Display Characters
There are several special display characters you might see on the screen. These
characters are described in table 2.5.
Table 2.5 — Special Display Characters
Display
Character
Description
> or fil
Cursor. Indicates the currently selected option.
Use =/#* and <=) to move the » cursor.
Use a and > to move the a cursor.
A More items above. This is displayed if more text or options are
available above thetop selection. Use =j+> to view the additional
information.
Vv More items below. This is displayed if more text or options are
available below the bottom selection. Use “= to view the additional
information.
Locked cursor. Displayed instead of » if a menu option is not
available.
Description of the OIM Keypad, Display, and Indicators
2-7

Installing, Powering,
and Adjusting the OIM
This chapter tells you how to install the OIM, what to expect on power up, and how to
make adjustments you might need for your application.
3.1. Installing or Replacing the OIM
Installation consists of mounting the OIM and connecting it to the GV3000/SE drive.
Replacing the OIM consists of removing the old OIM and installing a new one.
Note that the OIM is connected to the RS-232 serial port on the GV3000/SE Regulator
board. Therefore, it cannot be used at the same time that another serial connection is
in
effect, such as the one required by the CS3000 software
ATTENTION: Only qualified personnel familiar with theconstruction and
operation of this equipmentand the hazards involved should install,
adjust, operate, and/or service this equipment. Read and understand
this manual in its entirety before proceeding. Failure to observe this
precaution could result in severe bodily injury or loss of life.
ATTENTION: The user must provide an external, hardwired emergency
stop circuit outside the drive circuitry. This circuit must disable the
system in case of improper operation or OIM failure. Uncontrolled
machine operation can result if this procedure is not followed. Failure
to observe this precaution could result in bodily injury.
3.1.1 OIM Kit Contents
Table 3.1 lists the contents of the OIM kit (M/N 2RK3000).
Table 3.1 — OIM Kit Contents
Description Quantity Part Number
OIM Assembly 1 807303-R
Serial Cable 1 610273-49S
Gasket 1 410273-4B
M4x125mm CCWS Screws 2 419062-1PGM
Bezel 1 179099-8
Installing, Powering, and Adjusting the OIM 3-14

3.1.2
3.1.3
Equipment Needed to Install or Replace the OIM
To install or replace the OIM,you will need:
* OIM kit (M/N 2RK3000)
© Drill with 5.0 mm drill bit
* #1 Phillips-head screwdriver
* Strain relief for serial cable
Installing the OIM
To install the OIM:
Step 1. Disconnect power from the drive.
ATTENTION: Do not install or remove modification kits with power
applied to the drive. Disconnect and lock out incoming power before
attempting such installation or removal. Failure to observe this
precaution could result in severe bodily injury or loss of life.
Step 2. Select the mounting location. The mounting location should be:
¢ within 5 meters (16.4 ft.) of the drive
* at eye level
* easily accessible
Step 3. At the desired mounting location, drill two 5.0 mm holes and cut out the
opening in the enclosure door. Refer to figure 3.1 for enclosure cutout
dimensions.
3-2 GV3000/SE Operator Interface Module (OIM) User Guide, Version 2.0

|-—— 5.626 [92.10] TYP. ——+
7.252 [184.20]
2.250 [57.15] TYP.
9.188 [04.78]
2 PL.
‘-—CUTOUT—
4.500 [114.30]
NOTE:
ALL DIMENSIONS ARE
{N INCHES [MILLIMETERS].
dl
|__|
.765 [19.42] 2 PL. REF.
4.391 [111.52] TYP.
8.795 [223.40]
ENCLOSURE DOOR
Step 4.
Step 5.
Step 6.
Step 7.
Step 8.
Step 9.
Figure 3.1 — Enclosure Cutout Dimensions
Deburr the drilled holes and cutout.
Remove the backing from the gasket. Place the gasket around the cutout on
the inside of the enclosure door.
Place the OIM on the gasket and align the mounting holes.
Place the bezel around the cutout on the outside of the enclosure hole and
align the mounting holes.
Secure the bezel and the OIM to the enclosure door using the hardware
included in the kit.
Attach the serial cable to the OIM. Provide appropriate strain relief support
for the cable.
ATTENTION: The user mustinstall an appropriate hardwired equipment
ground between the OIM, the drive, and the drive enclosure. This
prevents electrostatic discharge within the equipment. Failure to
observe this precaution could result in damage to or destruction of the
equipment.
Step 10. Connect the OIM ground wire to an appropriate enclosure ground.
Installing, Powering, and Adjusting the OIM
3-3

3.1.4
3.2
Step 11. Open the hatch labeled COM PORT ACCESS on the front cover of the
GV3000/SE drive. (For Bookshelf drives, you will need to remove the
breakout panel above the RS-232 connector.) Plug the serial cable into the
10-pin serial port connector. Make sure it locks into place.
You can now power up the drive, which will power the OIM. See section 3.2 for more
information on OIM power up.
Replacing the OIM
ATTENTION: Do not install or remove modification kits with power
applied to the drive. Disconnect and lock out incoming power before
attempting such installation or removal. Failure to observe this
precaution could result in severe bodily injury or loss of life.
To replace the OIM:
Step 1.
Step 2.
Step 3.
Step 4.
Step 5.
Step 6.
Step 7.
Disconnect power from the drive. This will also remove power to the OIM.
Unplug the serial cable from the GV3000/SE drive. You will need to press
down on the locking clip to unplug the cable.
Disconnect the OIM ground wire.
Disconnect the serial cable from the OIM.
Remove the hardware that secures the OIM to the enclosure door
If the gasketing needs to be replaced, remove it from the enclosure door.
Replace it with gasketing from the new kit.
Connect the new OIM using the appropriate steps in section 3.1.3.
Powering Up the OIM
The OIM is powered when the drive is powered. During power up, the OIM establishes
communication with the drive and reads drive information from the Regulator board.
The OIM indicators are off and the display goes through the power-up sequence
shown in figure 3.2.
3-4 GV3000/SE Operator Interface Module (OIM) User Guide, Version 2.0