Rockwell Automation Allen-Bradley PowerFlex 23PFC User manual

Installation Instructions
Original Instructions
PowerFlex DC Field Controller
Bulletin Number 23PFC
Topic Page
Summary of Changes 2
Product Advisories 2
Product Overview 3
Catalog Number Explanation 3
Storage and Handling 3
RequiredTools/Components 4
Required System Components 4
Optional System Components 4
Field Controller Nameplate Data 5
Product Dimensions and Weights 6
Enclosure Requirements 8
Site Requirements 8
CE Conformity 9
Mount the PowerFlex DC Field Controller 12
Remove the Covers 12
IsolationTransformers / AC Input Line Reactors 13
AC Input Contactor 15
Install an SCR Overvoltage Protection Device 15
Ground the PowerFlex DC Field Controller 16
Grounding for Installations in an Ungrounded or High-impedance, Neutral Ground,or System 17
Input Power Circuit Protection 21
Control Power Circuit Protection 21
Wire the PowerFlex DC Field Controller 22
Install the Fiber-optic Option Module 32
Install a Communication Adapter 32
Install an Optional Analog and Digital I/O Expansion Circuit Board 32
Install an Optional 115V AC to 24V DC I/O Converter Circuit Board 32
I/OWiring 33
Install the Protective Covers and Route I/O and ControlWires 39
Connect the Human Interface Module 39
Additional Resources 40

2Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018
PowerFlex DC Field Controller
Summary of Changes
This publication contains new and updated information as indicated in the following table.
Product Advisories
Topic Page
Removed theEAC mark from thesample Field Controller Nameplate Data label. 5
Removed the Isolation Transformers for 200V AC Input Field Controllers table from the
IsolationTransformers section. 14
Updated the Install an SCR Overvoltage Protection Device section to include information
about the voltage clamp kit (cat. no. 23P-FCOVPD-x-Fx). 15
Added Voltage Clamp Kits and Dampening Resistor (RB) Kit Selection selection tables 16
Changed the Factory Default inTerminal Block 1 from 1“Volt Ref A”to 5“Current Ref”in the
I/OTerminal Block 1 Designations table. 34
Updated the first two rows of the Digital and Analog I/OWiring Examples table. 36
Updated the waste statement and moved toback page. 42
Qualified Personnel
ATTENTION: Allow only qualified personnel, familiar with DC drives, field controllers, motors and associated machinery, to plan or implement the installation,
startup and subsequent maintenance of the system. Failure to comply can result in personal injury and equipment damage.
Product Safety
ATTENTION: An incorrectly applied or installed field controller can result in component damage or a reduction in product life. Installation or application errors,
such as, an undersized field, incorrect or inadequate DC supply, or excessive air temperatures around the product can result in malfunction of the system.
ATTENTION: This product contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when you install, test,
service, or repair this assembly. If ESD control procedures are not followed, component damage can result. Follow industry guidelines for static control
precautions.
Class 1 Light-emitting Diode Product
ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment.This product emits intense light and invisible radiation. Do
not look into module ports or fiber-optic cable connectors.

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 3
PowerFlex DC Field Controller
Product Overview
The PowerFlex® DC Field Controller provides three-phase, four quadrant (reversing) DC motor or generator field control. The PowerFlex DC
Field Controller can be used for standalone DC motor field control applications or with a PowerFlex DC Digital drive or PowerFlex DC
Standalone Regulator (SAR). A fiber-optic interface option module or digital and analog I/O provides transmission of the reference, feedback, and
status signals between the drive or regulator and the field controller.
In the standalone mode, the PowerFlex DC Field Controller provides power to a DC motor field with a fixed reference by using fixed I/O. The
PowerFlex DC Field Controller can also be used to supply various DC non-motor loads (highly inductive loads) such as galvanic applications,
electromagnets, synchronous motor excitation circuits, and more.
Catalog Number Explanation
Use the catalog number explanation to verify that the field controller you received matches the product your ordered.
Storage and Handling
It is recommended that you unpack and handle the PowerFlex DC Field Controller only when you are ready for installation. If it is necessary to store
the field controller before installation, follow these storage guidelines to provide satisfactory operation at startup and to retain the product warranty
coverage:
• After receipt and inspection, repack the field controller in its original shipping container and store in a clean, dry place.
• Store the packaged product where the ambient temperatures do not exceed -25°C (-13°F) or 55 °C (131 °F).
• Store the product where the range of relative air humidity does not exceed 5…95%, noncondensing.
• Store the packaged product at an altitude of less than 3,000 meters (10,000 ft.) above sea level.
ATTENTION: Remove all loose packing materials,including thecontainers of desiccants (if any), from the field controller enclosure before you mount and
energize the field controller.
Position
abc
a
Device
Code Type
23PFC PowerFlex DC Field Controller
b
Input Voltage
Code
c
DC Output Amperage
Code
23PFC B 017
23PFC
B
D
60...200V AC, ±10%, 3 Phase
230...500V AC, ±10%, 3 Phase
Voltage Range
Amps
017
060
120
245
365
570
17
60
120
245
365
570
1-5 6 7-9

4Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018
PowerFlex DC Field Controller
RequiredTools/Components
This table contains the tools that are required to install the PowerFlex DC Field Controller.
Required System Components
The following system components are required for PowerFlex DC Field Controller installations:
• When the PowerFlex DC Field Controller is used as a motor/generator field supply, an overvoltage protection device (voltage clamp) and
dampening resistor must be installed on the field controller load. See page 15 for details.
• When the PowerFlex DC Field Controller is connected to a network, a communication adapter is required (20-COMM-x, 20-
CXCOMMAC-PS1, 20-XCOMMDC-BASE, 1769-SM1, 1203-SNM, 1203-SSS, or 1203-UDB). See the PowerFlex Digital DC Drive
Technical Data, publication 20P-TD001, for more information on these kits.
Optional System Components
When the PowerFlex DC Field Controller is used in applications with a PowerFlex DC drive (with firmware revision 7.001 or later) or PowerFlex
Standalone Regulator (with firmware revision 7.001 or later), these optional kits can be purchased to provide fiber-optic communication:
• PowerFlex DC Fiber-optic Interface option module, cat. no. 20P-S5H781, and one of these fiber-optic cable kits:
• Cat. no. SK-20P-2950, 3 m (9.8 ft.)
• Cat. no. SK-20P-29501, 5 m (16.4 ft.)
Tool Description Details
Crimp tools For cable terminals
Flat-nose screwdriver 3 mm (0.12 in.), 5 mm (0.19 in.), 6.4 mm (0.25 in.)
Hexagonal socket wrench 5 mm, 8 mm 10 mm
Phillips screwdriver/bit #1, #2
Torx screw driver/bit T20,T25
Wire cutter –

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 5
PowerFlex DC Field Controller
Field Controller Nameplate Data
The PowerFlex DC Field Controller contains a data nameplate label on the side of each module. This nameplate identifies the specific model
number, frame size, serial number, and applicable AC input power and DC output power data. Include this information when communicating with
Rockwell Automation® personnel about this product.
Frame Sizes
Similar PowerFlex DC Field Controller ratings are grouped into two frame sizes (A and B) to make ordering spare parts and field controller
dimensions simpler. The module frame size appears just below the certifications section on the right side of the data nameplate label. See the
PowerFlex Digital DC Drive Technical Data, publication 20P-TD001, for a list of field controller catalog numbers and their respective frame sizes.
Firmware Revision
The original firmware revision of the field controller, as shipped from the factory, appears just below the series letter on the right side of the data
nameplate label. If the firmware revision has been upgraded since the field controller was shipped, you can view the current version on the HIM (if
installed). See the PowerFlex DC Field Controller Programming Manual, publication 23PFC-PM001, for details about the HIM.
EXAMPLE ONLY
Cat No. 23PFCD017
UL Type OPEN/IP20
Input: 500 VAC max 50/60 Hz 14.0 A 3 Phase
Output: 520 VDC max 17.0 A Regen
Regulator Power: 115 / 230 VAC 50/60 Hz 1.0 / 0.5 A 1 Phase
MFD, in 2017 on week 20 制造于2017年，第20周
Product of Italy
Rockwell Automation, 1201 S. 2nd St., Milwaukee, WI 53204, USA
Serial Number:
J01A0001
*K20E0013*
IND. CONT.
LISTED
C
R
US
31KF
Series: A
I/O: 24VDC (Standard)
N223
25
KCC-REM-RAA-20P
Original Firmware V1.001
Frame: A
Original Firmware Revision
Frame Size

6Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018
PowerFlex DC Field Controller
Product Dimensions and Weights
This section contains the approximate dimensions and weights for frame A and frame B field controllers.
Frame A Field Controller Dimensions
Frame Size Cat. No. Weight
kg (lb)
Weight with
Packaging
kg (lb)
Dimensions
A
23PFCB017 and23PFCD017 10.8 (23.8) 12.8 (28.2)
See Frame A Field Controller Dimensions on page 6
23PFCB060 and 23PFCD060 11.3 (24.9) 13.3 (29.3)
23PFCB120 and 23PFCD120 11.8 (26.0) 13.8 (30.4)
B
23PFCB245 and 23PFCD245 25.3 (55.8) 27.3 (60.2)
See Frame B Field Controller Dimensions on page 7
23PFCB365 and 23PFCD365 29.3 (64.6) 31.3 (69.0)
23PFCB570 and 23PFCD570 31.8 (70.1) 33.8 (74.5)
ABCA1A2B1
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
267 (10.5) 359 (14.0) 287 (11.3) 7 (0.3) 250 (9.8) 275 (10.8)
A
B
A2
B1
C
STS
PORT
MOD
NET A
NET B
A1

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 7
PowerFlex DC Field Controller
Frame B Field Controller Dimensions
AA1A2A3BB1C1C2
(1)
(1) Frame B catalog numbers 23PFCB570 and 23PFCD570 only.
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
311 (12.2) 275 (10.8) 16.5 (0.65) 7 (0.3) 388 (15.3) 375 (14.8) 350 (13.8) 380 (15.0)
A
A1
B1
C1
B
A2
STS
PORT
MOD
NET A
NET B
A3
45.2 (1.8)
98.5 (3.9)
53.1 (2.1)
48.5 (1.9)
147.0 (5.8) 53.1 (2.1)
48.5 (1.9)
200.1 (7.9)
248.6 (9.8)
C2
Dimensions are shown in
millimeters and (inches)

8Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018
PowerFlex DC Field Controller
Enclosure Requirements
The PowerFlex DC Field Controller is available in an IP20, Open Type enclosure only. IP20, Open Type enclosures are intended for indoor use
only, primarily to provide a degree of protection against contact with enclosed equipment. These enclosures offer no protection against airborne
contaminants.
Site Requirements
• The controller must be mounted in a clean, dry, pollution degree 2 environment
• Contaminants such as oils, corrosive vapors, and abrasive debris must be kept out of the enclosure
Maximum Surrounding Air Temperature
• 0…50 °C (32…122 °F), typical
• De-rate 1.25% for every 1 °C (1 °F) over 50 °C (122 °F), to 55 °C (131 °F)
• Additional air cooling is required for temperatures above 55 °C (131 °F)
Minimum Mounting Clearances
Minimum clearance requirements are intended to be from module to module. Other objects can occupy this space; however, reduced airflow can
cause protection circuits to fault the field controller. The field controller must be mounted in a vertical orientation as shown here and must not be
mounted at an angle greater than 30° from vertical. Intake air temperature must not exceed the product specification.
Field Controller Enclosure Minimum Mounting Clearances
ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation cannot assume responsibility for the compliance or the
noncompliance to any code, national, local or otherwise for the proper installation of this field controller or associated equipment. If codes are ignored during
installation, a hazard of personalinjury and equipment damage exists.
10 mm
10 mm 50 mm
(0.4 in.) (0.4 in.) (2.0 in.)
10 mm
(0.4 in.)
150 mm (6.0 in.)
150 mm (6.0 in.)
150 mm (6.0 in.)
STS
PORT
MOD
NETA
NETB
150 mm (6.0 in.)
STS
PORT
MOD
NETA
NETB

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 9
PowerFlex DC Field Controller
CE Conformity
Compliance with the Low Voltage Directive and Electromagnetic Compatibility Directive has been demonstrated by using harmonized European
Norm (EN) standards. The Official Journal of the European Communities publishes references to European Norm standards. PowerFlex DC Field
Controllers comply with the EN standards listed here when installed according to this installation instruction.
EU Declarations of Conformity are available online at: http://www.rockwellautomation.com/global/certification/overview.page
LowVoltage Directive (LVD)
• EN 61800-5-1 Electronic equipment for use in power installations.
EMC Directive
• EN 61800-3 Adjustable speed electrical power drive systems Part 3: EMC product standard including specific test methods.
General Considerations
• For CE compliance, the field controller installation must satisfy requirements that are related to both EN 61800-5-1 and EN 61800-3
provided in this document.
• PowerFlex DC field controllers comply with the EMC requirements of EN 61800-3 when installed according to good EMC practices and
the instructions that are provided in this document. However, many factors can influence the EMC compliance of an entire machine or
installation, and compliance of the field controller itself does not confirm compliance of all applications.
• PowerFlex DC field controllers are not intended to be used on public low-voltage networks that supply domestic premises. Without
additional mitigation, radio frequency interference is expected if used on such a network. The installer is responsible to take measures such
as supplementary line filters and enclosures to help prevent interference and follow all installation requirements of this document.
• PowerFlex DC field controllers generate notching and harmonic current emissions on the AC supply system. When operated on a public
low-voltage network, it is the responsibility of the installer or user to be sure that applicable requirements of the distribution network
operator have been met.
Installation Requirements Related to the Low Voltage Directive
• PowerFlex DC field controllers are CE-compliant only if they are NOT connected to “corner-earthed” supply systems where one of the
three phases of the supply system has been earthed.
• PowerFlex DC field controllers are compliant with the CE LV Directive when used at altitudes no greater than 2,000 m (6,562 ft).
• PowerFlex DC field controllers that are provided in enclosure type IP20 must be installed in a pollution degree 1 or 2 environment to be
compliant with the CE LV Directive. Characteristics of the different pollution degree ratings are provided in the Pollution Degree Ratings
according to EN 61800-5-1 table on page 10.
• PowerFlex DC field controllers can produce leakage current in the protective earthing conductor that exceeds 3.5 mA AC or 10 mA DC.
The minimum size of the protective earthing (ground) conductor that is used in the application must comply with local safety regulations
for high-protective earthing conductor current equipment.
ATTENTION: PowerFlex DC field controllers can produce DC current in the protective earthing conductor.This DC current can reduce the ability of
residual current-operated protective devices (RCD) or residual current-operated monitoring devices (RCM), of type A or AC, to provide protection for
other equipment in the installation.

10 Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018
PowerFlex DC Field Controller
Installation Requirements Related to EN 61800-3 and the EMC Directive
• The field controller must be earthed (grounded) as described in this Installation Instructions.
• PowerFlex DC field controllers require the use of an external EMC filter to comply with the EMC Directive and emission limits of EN
61800-3: 2004. PowerFlex DC field controllers have been tested and verified for compliance to the emission limits of EN 61800-3: 2004 by
using only the specific input filters and motor cable lengths that are identified in the Standards and Limits for EMC Input Filters table.
• Output power wiring to the load must employ one of the following solutions.
• Cable with a braided shield providing 75% or greater coverage
• Cables that are housed in metal conduit
• Cables with equivalent shielding
Continuous shielding must be provided from the field controller enclosure to the load enclosure. Both ends of the load cable shield (or
conduit) must terminate with a low-impedance connection to earth.
• The load-end cable shield or conduit must terminate in a shielded connector and be properly installed in an earthed wiring box that is
attached to the load. The load wiring-box cover must be installed and earthed.
• All control (I/O) and signal wiring to the field controller must use one of the following solutions.
• Cable with a braided shield providing 75% or greater coverage
• Cables that are housed in metal conduit
• Cables with equivalent shielding
When shielded cable is used, terminate only the field controller end of the cable shield to earth with a low-impedance connection.
• Load cables must be separated from control and signal wiring wherever possible.
• The maximum length of the load cable must not exceed the length that is specified in the Standards and Limits for EMC Input Filters table.
The maximum length that is specified is required for compliance with radio frequency emission limits for the specific standard and
installation environment.
Standards and Limits for EMC Input Filters
Field Controller
Frame
CatalogNumber
Standard / Limits (Compliance with Any of the Limits in the Pollution Degree Ratings according to EN 61800-5-1Table on Page 10 Satisfies RF Emission
Requirements for the EMC Directive)
EN61800-3 Category C1
EN61000-6-3 CISPR 11Group
1 Class B
EN61800-3 Category C2
EN61000-6-4 CISPR11 Group
1 Class A…P < 20 kVA
CISPR11 Group 1
Class A…P > 20 kVA
EN61800-3 Category
C3…I < 100 A
EN61800-3 Category
C3…I > 100 A
Frame A
23PFCx017…
23PFCx120
Compliance may be possible with
supplementary mitigation
(Consult factory)
Compliance may be possible
with supplementary mitigation
(Consult factory)
RF line filter required(2)
50 m motor cable limit
(2) Rasmi Electronics Ltd manufactures the RF 3xxx-SIEI EMC filter. xxx designates filter current rating. See the manufacturer published literature for details.
RF line filter required(2)
50 m motor cable limit RF line filter required(2) 50 m motor cablelimit
Frame B
23PFCx245…
23PFCx570
Compliance may be possible with
supplementary mitigation
(Consult factory)
RF line filter required(1)
50 m (164 ft) motor cable limit
(1) Rasmi Electronics Ltd manufactures the RF 3xxx-MHU EMC filter. xxx designates filter current rating. See the manufacturer published literature for details.
RF line filter required(1)
50 m (164 ft) motor cable limit
RF line filter required(1)
50 m (164 ft) motor cable
limit
RF line filter required(1)
50m (164ft) motorcablelimit
More Stringent Limits Less Stringent Limits
IMPORTANT Use of EMC filters not listed in the Standards and Limits for EMC Input Filters table must be verified in the application. Additional filters are listed in the
Alternate EMC Filters tables on page 11.
Pollution Degree Ratings according to EN 61800-5-1
Pollution
Degree Description
1 No pollution or only dry, non-conductive pollution occurs.The pollution has no influence.
2 Normally, only non-conductive pollution occurs. Occasionally, however, a temporary conductivity due to condensation can be expected, when the field controller is out of operation.
3 Conductive pollution or dry non-conductive pollution occurs, which becomes conductive due to condensation, which can be expected.
4 The pollution generates persistent conductivity that is caused, for example, by conductive dust, rain, or snow.

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 11
PowerFlex DC Field Controller
Alternate EMC Filters
The following recommended filters can be used in place of the Rasmi filters that are listed in the table in the Installation Requirements Related to
EN 61800-3 and the EMC Directive section on page 10.
IMPORTANT Only the Rasmi RF 3xxx-MHU, Rasmi RF-3xxx-SIEI, and EPCOS B84143BType S081 filters have been certified for use with the PowerFlex DC Field Controller.
All other filters must be verified in the application.
Rasmi and Rasmi Alternative Filters
Frame Field Controller
Cat. No.
Voltage
Class
Rasmi Filters Rasmi Alternative Type Filters
Part Number Part Number Part Number
A
23PFCB017
200V
EMI-FFP-480-24, Code 8271 (was RF 3024-SIEI) RF 3030-FTF, Code 8082 (Rasmi / EuroTek) RF 3025-MHU
23PFCB060 RF 3100-FLP, Code 8075 (Rasmi / EuroTek) RF 3075-FTF, Code 7674 (Rasmi / EuroTek) RF 3100-MHU
23PFCB120 RF 3150-FLP, Code 8076 (Rasmi / EuroTek) RF 3180-FTF, Code 7677 (Rasmi / EuroTek) RF 3180-MHU
B
23PFCB245 RF 3320-MHU – –
23PFCB365 RF 3600-MHU – –
23PFCB570 RF 3800-MHU – –
A
23PFCD017
500V
EMI-FFP-480-24, Code 8271 (was RF 3024-SIEI) RF 3030-FTF, Code 8082 (Rasmi / EuroTek) RF 3025-MHU
23PFCD060 RF 3100-FLP, Code 8075 (Rasmi / EuroTek) RF 3075-FTF, Code 7674 (Rasmi / EuroTek) RF 3100-MHU
23PFCD120 RF 3150-FLP, Code 8076 (Rasmi / EuroTek) RF 3130-FTF, Code 7676 (Rasmi / EuroTek) RF 3130-MHU
B
23PFCD245 RF 3250-MHU – –
23PFCD365 RF 3600-MHU – –
23PFCD570 RF 3800-MHU – –
Schaffner and Schaffner Alternative Filters
Frame
Drive Current
Rating Code
Voltage
Class
Schaffner Filters Schaffner Alternative Type Filters
Part Number Part Number Part Number
A
23PFCB017
200V
FN 258-30-33 FN 3258-30-33 FN 3270H-20-44
23PFCB060 FN 258-75-34 FN 3258-75-34 FN 3270H-80-35
23PFCB120 FN 258-180-40 FN 3258-180-40 FN 3270H-150-99
B
23PFCB245 FN 258-250-40 FN 3359-320-99 FN 3270H-320-99
23PFCB365 – FN 3359-400-99 FN 3270H-600-99
23PFCB570 – FN 3359-800-99 FN 3270H-800-99
A
23PFCD017
500V
FN 258HV-30-33 – FN 3270H-20-44
23PFCD060 FN 258HV-75-34 – FN 3270H-80-35
23PFCD120 FN 258HV-130-35 – FN 3270H-150-99
B
23PFCD245 FN 3359HV-320-99 – FN 3270H-250-99
23PFCD365 FN 3359HV-400-99 – FN 3270H-400-99
23PFCD570 FN 3359HV-800-99 – FN 3270H-800-99

12 Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018
PowerFlex DC Field Controller
Mount the PowerFlex DC Field Controller
The dimensions and weights that are specified in Product Dimensions and Weights on page 6must be considered when mounting the device. The
surface that the controller is mounted on must be constructed of heat resistant materials. The heat sink can reach a temperature of 90 °C (194 °F).
When lifting and handling PowerFlex DC field controllers, follow all applicable local, national, and international codes, standards, regulations, or
industry guidelines for safe practices.
1. Verify the hole pattern on the panel on which you intend to mount the field controller. See Product Dimensions and Weights on page 6.
2. Install the mounting hardware. The bolts must be fully threaded into the panel before hanging the field controller.
• For frame A field controllers, insert, but do not tighten, a bolt in each of the mounting holes in the panel.
• For frame B field controllers, insert, but do not tighten, a bolt in each of the top mounting holes in the panel.
3. Lift the field controller into place onto the bolts that are installed in the panel.
4. Install and tighten the remaining bolts into the panel.
Remove the Covers
Some protective covers must be removed to provide access to the power and I/O terminals on the field controller. Remove the upper cover only to
install an optional communication adapter or service the field controller.
RemoveFrame A Field Controller Lower andTerminal Covers
You must remove both the lower protective cover and the power terminal cover on frame A field controllers to access the power terminals.
IMPORTANT Verify that all mounting screws are properly tightened before and after field controller operation.
1.5 N•m (13.3 lb•in)
1.0 N•m (8.9 lb•in)

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 13
PowerFlex DC Field Controller
Remove Frame B Field Controller Lower Cover
1. Loosen, but do not remove, the two screws that secure the lower cover.
2. Slide the cover down until the screw heads align with the key holes and lift the cover off the chassis.
Isolation Transformers / AC Input Line Reactors
When connecting the field controller directly to the main distribution system, an isolation transformer or 3…5% impedance AC line reactor must
be used to guard against system disturbance. If the isolation transformer provides the required 3…5% impedance, a line reactor is not required.
The type of AC line reactor that is used depends upon the following:
• Current absorbed by the AC input
•ACinputvoltage
• Relative short circuit voltage
•ACinputfrequency
See Isolation Transformers on page 14 for a list of recommended isolation transformers. See AC Input Line Reactors and AC Contactors on page
14 for a list of recommended AC input line reactors.
STS
PORT
MOD
NET A
NET B
1.5 N•m (13.3 lb•in)

14 Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018
PowerFlex DC Field Controller
Isolation Transformers
This section contains the recommended isolation transformers for use with the PowerFlex DC Field Controller.
A customer-supplied 200V AC Three Phase Secondary Isolation Transformer must be installed with a 200V AC PowerFlex DC field controller.
AC Input Line Reactors and AC Contactors
These tables contain the recommended AC input line reactors and AC contactors for use with the PowerFlex DC Field Controller.
Isolation Transformers for 500V AC Input Field Controllers
Frame Field Controller Cat. No. Three Phase Primary Voltage 460V AC Three Phase Secondary
kVA Voltage Isolation Transformer Cat. No.
A
23PFCD017 14
230 1321-3TW014-AB
460 1321-3TW014-BB
575 1321-3TW014-CB
23PFCD060 51
230 1321-3TW051-AB
460 1321-3TW051-BB
575 1321-3TW051-CB
23PFCD120 93
230 1321-3TH093-AB
460 1321-3TH093-BB
575 1321-3TH093-CB
B
23PFCD245 175
230 1321-3TH175-AB
460 1321-3TH175-BB
575 1321-3TH175-CB
23PFCD365 275
230 1321-3TH275-AB
460 1321-3TH275-BB
575 1321-3TH275-CB
23PFCD570 440
230 1321-3TH440-AB
460 1321-3TH440-BB
575 1321-3TH440-CB
AC Input Line Reactors and AC Contactors for 200V AC Input Field Controllers
Frame Field Controller Cat.
No. DC Amps AC Line Amps IP00 (Open Style) Line Reactor
CatNo. Line Reactor kW AC Input Contactor Cat. No.
A
23PFCB017 17 14.45 1321-3R18-A 0.75…3.7 100-C23D10
23PFCB060 60 51 1321-3R80-A 15 100-C60D10
23PFCB120 120 102 1321-3R160-A 30…37 100-D140D11
B
23PFCB245 245 208 1321-3RB250-A 45…56 100-D250ED11
23PFCB365 365 310 1321-3RB400-A 93 100-D420ED11
23PFCB570 570 485 1321-3R600-A 149 100-D630ED11

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 15
PowerFlex DC Field Controller
AC Input Contactor
When an AC input contactor is used, the IEC AC1 rating of the contactor must be equal to the rated thermal (RMS) current value at the main
input of the field controller. See the AC Input Line Reactors and AC Contactors tables on page 14 for a list of recommended AC input contactors.
Configuration for AC contactors is as follows (see Typical Power Wiring Diagram on page 24 for an example):
When an AC contactor is used:
• Set parameter 1391 [ContactorControl] to 1 “AC Cntcr” (1)
• Set one [Relay Out xSel] parameter and one [Digital InxSel] parameter to “Contactor” (default value for parameters 1392 [Relay Out 1
Sel] and 140 [Digital In8 Sel])
When a contactor is NOT used:
• Set parameter 1391 [ContactorControl] to “None” (default value) (1)
• Do NOT set either [Relay Out xSel] parameter to “Contactor”
• Do NOT set any [Digital InxSel] parameter to “Contactor”
(1) Par 1391 [ContactorControl] is contained in the“Advanced”parameter configuration group. See How Parameters are Organized in the PowerFlex DC Field Controller Programming Manual, publication
23PFC-PM001, for more information.
Install an SCR Overvoltage Protection Device
When the PowerFlex DC Field Controller is used to supply a very inductive load like a motor/generator field or an electromagnet, an overvoltage
protection device (voltage clamp) and dampening resistor must be installed on the field controller load. The PowerFlex DC Field Controller
Voltage Clamp (cat. no. 23P-FCOVPD-x-Fx) can be purchased separately from the field controller to provide overvoltage protection. See the
PowerFlex DC Field Controller Voltage Clamp Installation Instructions, publication 23PFC-IN002, for details. See the Voltage Clamp Kits and
Dampening Resistor (RB) Kit Selection selection tables for the correct parts for your PowerFlex DC Field Controller.
The purpose of the voltage clamp is to provide a means to let the DC output current to the load decay if the power is interrupted to the field
controller. If the AC power to the connected field controller is interrupted, the current in the DC output to the field starts to the decay rapidly. This
rapid decay generates voltages that are in direct proportion to the rate of decay of the “field collapse.” These voltages can damage the field controller
and/or the motor wire insulation. The voltage clamp is connected directly across the DC output power connections to the load and during normal
operation it appears as an open circuit. See the Typical Power Wiring Diagram on page 24 for an illustration of the voltage clamp installation
location.
AC Input Line Reactors and AC Contactors for 500V AC Input Field Controllers
Frame Field Controller Cat.
No. DC Amps AC Line Amps IP00 (Open Style)
Line Reactor Cat No. Line Reactor kW AC Input Contactor Cat. No.
A
23PFCD017 17 14.45 1321-3R18-B 1.5…7.5 100-C23D10
23PFCD060 60 51 1321-3R80-B 30 100-C60D10
23PFCD120 120 102 1321-3R160-B 56…75 100-D110D11
B
23PFCD245 245 208 1321-3RB250-B 93…112 100-D210ED11
23PFCD365 365 310 1321-3RB400-B 186.4 100-D420ED11
23PFCD570 570 485 1321-3R600-B 298.3 100-D630ED11
IMPORTANT AnACinput contactor can only beinstalledwhenthefieldcontroller is usedin standalonemode.When the field controllerisconnected to and controlled by
a PowerFlex DC drive or SAR, an AC input contactor cannot be used with the field controller.
ATTENTION: Do not remove AC power until the field controller output (load) current is zero. Equipment damage can occur.

16 Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018
PowerFlex DC Field Controller
Ground the PowerFlex DC Field Controller
The field controller Safety Ground (PE) must be connected to system ground. Ground impedance must conform to the requirements of national
and local industrial safety regulations and electrical codes. Periodically check the integrity of all ground connections.
For installations within an enclosure, use a safety ground point or ground bus bar connected directly to structural steel. Ground all circuits,
including the AC input ground conductor, independently and directly to this point/bar.
For installations in distribution systems that have ungrounded or high impedance, neutral connections or systems, see Grounding for Installations in
an Ungrounded or High-impedance, Neutral Ground, or System on page 17.
Voltage Clamp Kits
Field Controller Specifications
AC Input Voltage Output Amp Rating Frame Size Voltage Clamp
Cat. No.
200 17…120 A 23P-FCOVPD-B-FA
200 245…570 B 23P-FCOVPD-B-FB
500 17…120 A 23P-FCOVPD-D-FA
500 245…570 B 23P-FCOVPD-D-FB
Dampening Resistor (RB) Kit Selection
Field Controller
AC Input Voltage
Range (Vrms)
RB ResistorValue
Ohms
RB Resistor Size
Watts
RB Resistor Kit
Cat. No.(1)
(1) Resistor kits are IP00 / Open Type and must be installed in an enclosure.
60…100V 220 930 23P-FC-RB100
101…200V 390 930 23P-FC-RB200
201…300V 680 930 23P-FC-RB300
301…400V 1000 930 23P-FC-RB400
401…500V 1200 930 23P-FC-RB500
ATTENTION: To comply with the essential requirements of the CE LowVoltage Directive 2006/95/EC, the PowerFlex DC Field Controller cannot be powered from a
corner-earthed (TN with one phase earthed) supply system. When operating a PowerFlex DC Field Controller from an IT or impedance-earthed supply system,
only temporary operation is permitted after an earth fault is detected in the power system.

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 17
PowerFlex DC Field Controller
Typical Ground Scheme
SafetyGround(PE)
The field controller Safety Ground-PE must be connected to adjacent structural steel (girder, joist), a floor ground rod, or bus bar (see Typical
Ground Scheme). Ground points must comply with national and local industrial safety regulations and electrical codes.
Power Feeder
Each power feeder from the substation transformer to the field controller must be provided with properly sized ground cables. Bond the conduit or
cable armor to the substation ground at both ends. Each transformer enclosure or frame must be bonded to ground at a minimum of two locations.
Grounding for Installations in an Ungrounded or High-impedance, Neutral Ground, or System
The PowerFlex DC Field Controller was designed to work in distribution systems where the isolation transformer wye neutral is connected to earth
ground. PowerFlex DC Field Controllers are not designed to work in distribution systems that have ungrounded or high-impedance, neutral
connections, or systems that have a phase that is referenced to earth. Symmetrical incoming power is required for correct operation.
The use of a grounded wye neutral is highly recommended to help prevent common-mode rejection problems with the feedback measurement
circuits in the field controller. Possible field controller damage can occur because of inaccurate feedback measurements of the incoming AC voltage,
armature voltage, or field current.
If the PowerFlex DC field controller is installed in a system with an ungrounded wye neutral or with an impedance ground connection, see
Ungrounded Wye Neutral or Impedance Grounded Connections Modifications on page 18. The table contains the modifications that are required
for proper installation.
IMPORTANT ForPowerFlex DC Field Controllers, cat. no. 23PFCD017,23PFCD060, and 23PFCD120only, conductors thatare used for grounding at all protective earth (PE)
terminals must beat least 10mm2.
L1
L2
L3
U
V
W
C
D
PE1/
STS
PORT
MOD
NETA
NETB
Earth
All wires (including motor ground) must be
connected inside the motor terminal box.
Transformer
Safety
Ground
AC Mains Supply
AC Line Reactor
Frame A Shown

18 Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018
PowerFlex DC Field Controller
Power Distribution
Rockwell Automation strongly recommends the use of grounded neutral systems for the following reasons:
• Controlled path for common mode noise current
• Consistent line to ground voltage reference, which minimizes insulation stress
• Accommodation for system-surge protection schemes
Delta/Wye with Grounded Wye Neutral
Grounding the transformer secondary is essential to the safety of personnel and safe operation of the field controller. A floating secondary can allow
dangerously high voltages occur between the chassis of the field controller and the internal power-structure components.
Ungrounded Secondary
Grounding the wye secondary neutral through a resistor is an acceptable method of grounding. In this case, in a short-circuited secondary
condition, none of the output phases to ground exceed the normal line to line voltage. If a resistor is used, a ground fault detection circuit must be
used to signal a ground fault to the central system.
High-impedance Ground
Ungrounded Wye Neutral or Impedance Grounded Connections Modifications
Frame Modification See
A Remove the jumper S9 on the pulse transformer circuit board (FIR1-xx-FC) Frame A Pulse Transformer Circuit Board S9 Jumper Location
B Remove the jumper S9 on the pulse transformer circuit board (FIR1-xx-FC) Frame B Pulse Transformer Circuit Board S9 Jumper Location
Ground Fault Detector Signal to Central System to
Provide Warning or Shutdown

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 19
PowerFlex DC Field Controller
Frame A Pulse Transformer Circuit Board S9 Jumper Location
Frame B Pulse Transformer Circuit Board S9 Jumper Location
S9
TR01 TR04 TR02 TR05 TR03 TR06
TR1 TR4 TR2 TR5 TR3 TR6
S4
S3
XR
XSW1
X4
S9
1 2 3 4 5 6 7 81 2 3 4 5 6 7 8
78 79 35 36 75 76 U2 V2
XSW XI2CA
Remove the front covers from the field controller to access the
pulse transformer circuit board. See page 12 for instructions.
PE
XR
XTA
T01
T4
T1
T2 T02
T5
T3
T6
T03
T06
T04
T05
TR3
78 79 35 36 75 76 U2 V2
S9
X4
XSW
XI2CA
PE
S9
Remove the front covers from the field controller to access the
pulse transformer circuit board. See page 13 for instructions.

20 Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018
PowerFlex DC Field Controller
AC Input Voltages
PowerFlex DC Field Controllers are rated for the following AC input voltages at 50/60 Hz ±5%:
MainsCircuit (Terminals U,V, W)
•Cat.No.23PFCBxxx: 60…200V AC, ±10%, 3Ph
•Cat.No.23PFCDxxx: 230…500V AC, ±10%, 3Ph
ControlCircuit(Terminals U2,V2)
• 115V ±15% or 230V ±15%, 1Ph
DC Output Voltages
The output voltages that are shown here include an AC input undervoltage within the stated tolerance limits and a voltage drop of 4% due to an AC
input line reactor. It is the same as the rated armature voltage suggested for the connected load.
IMPORTANT For frame B field controllers only, a jumper must be placed between terminals SA-SB on the switching power supply circuit board for the control circuits to
work with 115V AC input. See SA-SBTerminal Block Location on page 29 for terminal block locationon frame B field controllers.
AC Input Voltage DC Output Voltage
(Terminals U, V, W) (Terminals C and D)
200V, ±10%, 3Ph 210V
230V, ±10%, 3Ph 240V
400V, ±10%, 3Ph 420V (1)
(1) Voltage that is measured according to DIN 40 030 (09/93)
440V,±10%, 3Ph 460V
460V, ±10%, 3Ph 480V
480V ±10%, 3Ph 500V
500V, ±10%, 3Ph 520V (1)