Rockwell Automation Allen-Bradley PowerFlex 755TS Series User manual

PowerFlex 755TS Products
with TotalFORCE Control
Catalog Numbers 20G2, 20GE
Installation Instructions Original Instructions

2Rockwell Automation Publication 750-IN119A-EN-P - April 2022
PowerFlex 755TS Products with TotalFORCE Control Installation Instructions
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to
be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 750-IN119A-EN-P - April 2022 3
Preface
Commonly Used Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Line to Load Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chapter 1
Product Overview Product Advisories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Product Rating Cross-reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fastener Torque Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hardware Installation Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Configuration Tool Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Chapter 2
Receiving, Handling, and
Storage
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Approximate Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Chapter 3
Prepare for Installation CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Location Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Minimum Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Approximate Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Chapter 4
Mechanical and Electrical
Installation
Installation of Products with Corrosive Gas Protection (XT). . . . . . . . . 51
Access Panels, Covers, and Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hardware Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Main Control Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Hardware Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Safety Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Drive Device Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Chapter 5
Power Wiring AC Supply Source Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Motor Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Grounding Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
RF Emission Category C3 Compliant Wiring. . . . . . . . . . . . . . . . . . . . . . . 61
Power Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Three-phase Power Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Frames 1…7 AC Input Power Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Frames 5…7 Common DC Input Terminal Locations . . . . . . . . . . . . . . . . 68
Frames 5…7 Common DC Input Power Terminals . . . . . . . . . . . . . . . . . . 70
Fuse and Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Intermittent Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

4Rockwell Automation Publication 750-IN119A-EN-P - April 2022
Motor Overload Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Short-circuit Current Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Apply and Remove Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Input Contactor Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Output Contactor Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Bypass Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Drive Power Jumper Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Chapter 6
Service and Maintenance Recommended Preventative Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . 85
Shock Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Maintenance of Industrial Control Equipment. . . . . . . . . . . . . . . . . . . . . 89
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Commonly Used Installation and Service Tools . . . . . . . . . . . . . . . . . . . . 95
Remove Power from the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Start Up After Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
No-load DC Bus Voltage and Output Current Measurements. . . . . . . . 97

Rockwell Automation Publication 750-IN119A-EN-P - April 2022 5
Preface
This manual provides procedures for the mechanical and electrical installation
of PowerFlex® 755TS products with TotalFORCE® control.
This manual provides instructions for an initial product installation. Assembly
procedures in chapters 1...4 assume that supply power is not connected. Once
the product is connected to a power supply, always verify that system power is
not present before performing any work on the product. See safety-related
practices that are contained in publication NFPA 70E, Standard for Electrical
Safety in the Work Place.
This manual is intended for two types of personnel:
• Qualified personnel familiar with handling mechanical electrical
equipment.
• Qualified electricians or other personnel who have experience with
electrical terminology, equipment, methods, and safety precautions.
The Additional Resources section is a directory of Rockwell Automation
publications that provide detailed drive information from wiring and
grounding recommendations to troubleshooting and repair.
Commonly Used Installation
Tools
See Chapter 6 on page 85 for a list of common tools used for installing
PowerFlex 755TS products.

6Rockwell Automation Publication 750-IN119A-EN-P - April 2022
Preface
Line to Load Installation
Guidelines
This section provides direction for how and where to find information from
line to load on the successful installation and implementation of PowerFlex
755TS drives.
Topic PowerFlex 750-Series Drives
AC supply source Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Chapter 2 – System Configurations.
Input power
conditioning Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001
See Chapter 2 – AC Line Impedance.
1321 Power Conditioning Products Technical Data, publication 1321-TD001
See this publication for line reactors and isolation transformers.
Input fusing and
circuit breakers See Fuse and Circuit Breaker Ratings on page 71.
Input power wire
and cable Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001
See Chapter 1 – Input Power Cables.
EMC filters See Installation Requirements Related to EN 61800-3 and the EMC Directive on page 27.
Electrical
interference Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001
See Chapter 6 – How Electromechanical Switches Cause Transient Interference.
Grounding Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Chapter 3 – Grounding.
See Grounding Requirements on page 60.
GND

Rockwell Automation Publication 750-IN119A-EN-P - April 2022 7
Preface
Jumpers See Drive Power Jumper Configuration on page 77.
Mounting
considerations See Mounting Surface on page 29 and Minimum Clearances on page 30.
Environment Industry Installation Guidelines for Pulse-width Modulated (PWM) AC Drives Application Technique,
publication DRIVES-AT003
See this publication for information for different enclosure systems and environmental/location
considerations (to help protect against environmental contaminants), and power and grounding
considerations.
See Environment on page 29.
Control and signal
cabling Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001
See Chapter 4 – Wire Routing.
PowerFlex 750-Series I/O, Feedback, and Power Option Modules Installation Instructions, publication
750-IN111
Output power
cabling Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001
See Chapter 1 – Motor Cables.
Output devices Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Chapter 6 – Shielded or Armored Power Cable.
1321 Power Conditioning Products Technical Data, publication 1321-TD001
See this publication for load reactors, RWRs, and common mode chokes/cores.
1204 Terminator Instructions, publication 1204-IN002
See this publication for motor terminators.
See Output Contactor Precaution on page 77.
Cable length Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Chapter 5 – Length Restrictions for Motor Protection.
Encoder Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Chapter 1 – Analog Signal and Encoder Cable.
Motor Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Appendix A – Overview.
Topic PowerFlex 750-Series Drives
PowerFlex 755TS Drive
WVUGND
PE (T1) (T2) (T3)
(L3)(L2)(L1)GND
PE R S T

8Rockwell Automation Publication 750-IN119A-EN-P - April 2022
Preface
Additional Resources The following table lists publications that provide general drive-related
information.
You can view or download publications at rok.auto/literature.
Resource Description
PowerFlex 750-Series Products with TotalFORCE Control
Reference Manual, publication 750-RM100 Provides detailed setup and programming instructions for common applications.
PowerFlex TotalFORCE Firmware Documentation Set:
• PowerFlex Drives with TotalFORCE Control
Programming Manual, publication 750-PM101
• PowerFlex Drives with TotalFORCE Control Parameters
Reference Data, publication 750-RD101
• PowerFlex Drives with TotalFORCE Control Conditions
Reference Data, publication 750-RD102
Provides detailed information on:
• Startup, control algorithms, and status indicators
• Parameters and programming
• Faults, alarms, events, and troubleshooting
PowerFlex 755TS Products with TotalFORCE Control
Technical Data, publication 750-TD104 Provides detailed information on:
• Drive specifications
• Option specifications
• Fuse and circuit breaker ratings
PowerFlex 755T Products with TotalFORCE Control
Hardware Service Manual, publication 750-TG101 Provides detailed information on:
• Preventive maintenance
• Component testing
• Hardware replacement procedures
Drives in Common Bus Configurations with PowerFlex
755TM Bus Supplies Application Techniques, publication
DRIVES-AT005
Provides basic information to properly wire and
ground the following products in common bus
applications:
• PowerFlex 755TM drive system for common bus
solutions
• PowerFlex 750-Series AC and DC input drives
• Kinetix® 5700 servo drives
PowerFlex 755T Flux Vector Tuning, publication
750-AT006 Provides guidance on how to tune Flux Vector
position and velocity loops, filters, and other
features to achieve the level of performance that is
required for a given application. This publication is
intended for novice drives users and users with
advanced skills.
PowerFlex 750-Series I/O, Feedback, and Power Option
Modules Installation, publication 750-IN111 Provides instructions to install and wire 750-Series
option modules.
PowerFlex Drives with TotalFORCE Control Built-in
EtherNet/IP Adapter User Manual, publication
750COM-UM009
Provides information on how to install, configure,
and troubleshoot applications for the PowerFlex
drives with the built-in EtherNet/IP™ adapter.
PowerFlex 750-Series Safe Speed Monitor Option Module
Safety Reference Manual, publication 750-RM001 These publications provide detailed information on installation, set-up, and operation of the 750-Series
safety option modules.
PowerFlex 750-Series Safe Torque Off Option Module User
Manual, publication 750-UM002
PowerFlex 750-Series ATEX Option Module User Manual,
publication 750-UM003
PowerFlex 755 Integrated Safety - Safe Torque Off Option
Module User Manual, publication 750-UM004
PowerFlex 20-HIM-A6 / -C6S HIM (Human Interface
Module) User Manual, 20HIM-UM001 Provides detailed information on HIM components, operation, and features.
Industry Installation Guidelines for Pulse Width Modulated
(PWM) AC Drives, publication DRIVES-AT003 Provides basic information on enclosure systems, considerations to help protect against
environmental contaminants, and power and
grounding considerations for installing Pulse Width
Modulated (PWM) AC drives.
Wiring and Grounding Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication DRIVES-IN001 Provides basic information to properly wire and ground PWM AC drives.
Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates,
and other certification details.
Rockwell Automation Knowledge Base The Rockwell Automation Support Forum

Rockwell Automation Publication 750-IN119A-EN-P - April 2022 9
Chapter 1
Product Overview
PowerFlex® 755TS Products with TotalFORCE® control are Architecture Class
AC drives. These products provide a broad set of features and application-
specific parameters, and they are ideal for high-performance applications.
Product Advisories Read the following precautions before you begin installation of the product.
Qualified Personnel
Personal Safety
ATTENTION: Only qualified personnel familiar with adjustable frequency AC
drives and associated machinery should plan or implement the installation,
startup, and subsequent maintenance of the system. Failure to comply can
result in personal injury and/or equipment damage.
ATTENTION: Measure the DC bus voltage at the power terminal block by
measuring between the +DC and -DC terminals (see Figure 41 and Figure 42
for location) or between the +DC and -DC test point sockets if equipped. Also
measure between the +DC terminal or test point and the chassis, and
between the -DC terminal or testpoint and the chassis. The voltage must be
zero for all three measurements.
ATTENTION: Hazard of personal injury or equipment damage exists when
using bipolar input sources. Noise and drift in sensitive input circuits can
cause unpredictable changes in motor speed and direction. Use speed
command parameters to help reduce input source sensitivity.
ATTENTION: Risk of injury or equipment damage exists. DPI™ or SCANport™
host products must not be directly connected together via 1202 cables.
Unpredictable behavior can result if two or more devices are connected in
this manner.
ATTENTION: The drive start/stop/enable control circuitry includes solid
state components. If hazards due to accidental contact with moving
machinery or unintentional flow of liquid, gas or solids exists, an additional
hardwired stop circuit may be required to remove the AC line to the drive. An
auxiliary braking method may be required.

10 Rockwell Automation Publication 750-IN119A-EN-P - April 2022
Chapter 1 Product Overview
Product Safety
Waste Electrical and Electronic Equipment
ATTENTION: Hazard of personal injury or equipment damage due to
unexpected machine operation exists if the drive is configured to
automatically issue a Start or Run command. Do not use these functions
without considering applicable local, national and international codes,
standards, regulations or industry guidelines.
ATTENTION: A possible hazard of personal injury due to prolonged exposure
to high sound levels. Follow applicable local, national, and international
codes, standards, regulations, or industry guidelines for hearing protection
when exposed to potentially damaging noise hazards.
ATTENTION: An incorrectly applied or installed drive system can result in
component damage or a reduction in product life. Wiring or application errors
such as an under-sized motor, incorrect or inadequate AC supply, a corrosive
environment, or excessive surrounding air temperatures can result in
malfunction of the system.
ATTENTION: This product contains Electrostatic Discharge (ESD) sensitive
parts and assemblies. Static control precautions are required when you install
these assemblies. Component damage can result if ESD control procedures
are not followed. If you are not familiar with static control procedures,
reference any applicable ESD protection handbook.
ATTENTION: If you configure an analog input for 0…20 mA operation and
driving it from a voltage source could cause component damage. Verify
proper configuration prior to applying input signals.
At the end of its life, this equipment should be collected separately from any
unsorted municipal waste.

Rockwell Automation Publication 750-IN119A-EN-P - April 2022 11
Chapter 1 Product Overview
Catalog Number
Explanation
Catalog number positions 1…7 identify the product type and voltage rating.
A
Drive
Code Type Frames
20G PowerFlex 755TS Drives 1…7
B
Corrosive Gas Protection (XT) and Cooling Type
Code Description Frames
2 Standard Protection, Forced Air 1…7
E Corrosive Gas Protection (XT), Forced Air 1…7
C
Input Type
Code Description Frames
1 AC Input with Precharge, includes DC terminals 1…5
4 DC Input with Precharge 5…7
A AC Input with Precharge, no DC terminals 6 and 7 (1)
(1) The DC Bus Bar kit (20-750-DCBB3-Fn) is available for Frames 6 and 7 AC input drives that require DC bus terminals.
D
Enclosure
Code Description Frames
R IP20, NEMA/UL Open Type, Frame 1 1
F Flange, NEMA/UL Type 4X/12 back 2…5
G IP54, NEMA/UL Type 12 2…7
N IP20/IP00, NEMA/UL Open Type 2…7
E
Voltage Rating
Code Voltage
C 400V AC; 3 PH/540V DC
D 480V AC; 3 PH/650V DC
1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18
20G
E A N D 248 J N 0 N N N N N
A B C D E

12 Rockwell Automation Publication 750-IN119A-EN-P - April 2022
Chapter 1 Product Overview
Catalog number positions 8…10 identify the product normal duty rating.
1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18
20G
E A N D 248 J N 0 N N N N N
F1…F2
F1 F2
PowerFlex 755TS ND Drive Ratings PowerFlex 755TS ND Drive Ratings
400V, 50 Hz Input 480V, 60 Hz Input
Code Amps kW
Frame
Code Amps Hp
Frame
Enclosure Code Enclosure Code
FGNR FGNR
2P1 2.1 0.75
2221
2P1 2.1 1
2221
3P5 3.5 1.5 3P4 3.4 2
5P0 5.0 2.2 5P0 5.0 3
8P7 8.7 4 8P0 8.0 5
011 11.5 5.5 011 11 7.5
015 15.4 7.5 014 14 10
022 22 11
—
022 22 15
—
030 30 15
333
027 27 20
333037 37 18.5 034 34 25
043 43 22 040 40 30
060 60 30 444 052 52 40 444
061 61 30 — — 3 053 53 40 — — 3
072 72 37 4 5 4 065 65 50 4 5 4
073 73 37 — 4 — 066 66 50 — 4 —
085 85 45 555 077 77 60 555
086 86 45 4 — 4 078 78 60 4 — 4
104 104 55 5
6
509696755
6
5
140 140 75
6(1) 6
125 125 100
6(1) 6
170 170 90 156 156 125
205 205 110 186 186 150
260 260 132
7
248 248 200
7
302 302 160
7(1) 7
302 302 250
7(1) 7
367 367 200 361 361 300
456 456 250 415 415 350
477 477 270 — 477 477 400 —
(1) For Frames 6 and 7, a field-installed flange kit (20-750-TFLNG1-Fn) is available to convert a Code N drive to provide a UL Type 4X/12 back.

Rockwell Automation Publication 750-IN119A-EN-P - April 2022 13
Chapter 1 Product Overview
Catalog number positions 11…13 identify additional product configuration.
Catalog number positions 14…18 are not used.
G
Filtering and CM Cap Configuration
Code Filtering Default CM Cap Connection
J Yes Jumper Installed
H
Dynamic Braking
Code Internal Resistor (1)
(1) Frames 1…2 only. Internal Resistor kits (20-750-DB1-Dn) sold separately.
Internal Transistor (2)
(2) Standard on Frames 1…5, optional on 6 and 7.
Frames
ANo Yes1…7
NNo No6and7
I
Human Interface Module (HIM) (1)
(1) Order a HIM option separately for PowerFlex 755TS products.
Code Operator Interface Frames
0NoHIM1…7
1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18
20G
E A N D 248 J N 0 N N N N N
G H I
1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18
20G
E A N D 248 J N 0 N N N N N

14 Rockwell Automation Publication 750-IN119A-EN-P - April 2022
Chapter 1 Product Overview
Product Rating Cross-
reference
The nameplate 1 and nameplate 2 catalog number provides information about
the product enclosure rating, input voltage rating, normal duty output amp
rating, product manufactured date, and product serial number.
Cat No: 20GEA N D 248 JN0NNNNN
Specications and Custom Catalog Number
representing options installed at factory.
See Nameplate 2 (Located behind HIM)
for equivalent base catalog number and separate options
Nameplate 1:
Control Power: 240V AC, 50/60 Hz, 3.34 A, 0.8kVA
Model Number: PowerFlex 755T
Series: A
Input: 3-Phase, 60Hz
AC Voltage
Amps LD/ND/HD
Power LD/ND/HD
Output: 3-Phase, 47-63Hz
AC Voltage Range
Base Frequency (default)
Continuous Amps LD/ND/HD
60 Sec Ovld Amps LD/ND/HD
3 Sec Ovld Amps LD/ND/HD
0-400
50 Hz
xxx/xxx/xxx
xxx/xxx/xxx
/xxx/xxx
400
xxx/xxx/xxx
480
xxx/xxx/xxx
0-460
60 Hz
xxx/xxx/xxx
xxx/xxx/xxx
/xxx/xxx
xxx/xxx/xxx kW xxx/xxx/xxx HP
Original Firmware: x.xxx
Rockwell Automation, 1201 S 2nd St, Milwaukee, WI 53204, USA
400V Class 480V Class
12
PRODUCT OF USA PLANT 1100
See product literature for additional information
DATE 2022/03/17
Serial Number: xxxxxxxxxx
Nameplate 1 - Drives
Typical Nameplate 1 Location
Manufactured Date Serial Number
Typical Nameplate 2 Location
PowerFlex 755TS Drive Ratings to Frame Size Cross-references
Drive Code
1 – Cat. No. Position 6 2 – Cat. No. Positions 7…10
Frame Size Input Voltage and ND Amp Rating
Enclosure Code 400V AC 480V AC
RFGN
20G
1222
C2P1 D2P1
C3P5 D3P4
C5P0 D5P0
C8P7 D8P0
C011 D011
C015 D014
—
C022 D022
333
C030 D027
C037 D034
C043 D040
444 C060 D052
——3 C061 D053
454 C072 D065
— 4 — C073 D066
555 C085 D077
4 — 4 C086 D078
5
6
5C104 D096
6(1)
(1) For Frames 6 and 7, a field-installed flange kit (20-750-TFLNG1-Fn) is available to convert a Code N drive to provide a UL Type
4X/12 back.
6
C140 D125
C170 D156
C205 D186
7
C260 D248
7(1) 7
C302 D302
C367 D361
C456 D415
— C477 D477

Rockwell Automation Publication 750-IN119A-EN-P - April 2022 15
Chapter 1 Product Overview
Fastener Torque Sequences
The following illustrates initial and final torque sequences for components
that are fastened to a heat sink by using two, four, and six screws. Initial
torque is 1/3 (33%) of final torque, except six-point mountings, which require
0.7 N•m (6 lb•in) initial torque. The numeric illustration labels are for your
assistance. Drive components do not contain these labels.
Figure 1 - Two-point Mounting
Figure 2 - Four-point Mounting
Figure 3 - Six-point Mounting
ATTENTION: Components can be damaged if initial tightening procedure is
not performed to specification.
1 2
1 2
2 1
Initial Sequence
Final Sequence
1 2 43
4 3 12
1 3
4 2
Initial Sequence
Final Sequence
4 65
4 65
1 2 3
1 2 3
2 4
1 5
6
3
Initial Sequence
Final Sequence
Do not exceed 0.7 N•m (6 lb•in) on initial torque of all six screws.

16 Rockwell Automation Publication 750-IN119A-EN-P - April 2022
Chapter 1 Product Overview
Hardware Installation
Diagrams
The assembly illustrations throughout this manual contain diagrams as shown
here. These diagrams identify the corresponding sequence number when
required, type of fastener, fastener size, tool type and size, and final assembly
torque.
Configuration Tool Options Any of the following configuration tools can be used with PowerFlex 755TS
products.
• PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM
See the PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM (Human Interface
Module) User Manual, publication 20HIM-UM001.
• Connected Components Workbench™ (CCW) software R13.00 or later
• Connected Components Workbench is the standalone software tool for
use with PowerFlex drives. You can obtain a free copy by Internet
download at the Product Compatibility and Download Center rok.auto/
pcdc
• Controller configuration software, such as RSLogix 5000® software,
version 20.00 or later, or Studio 5000™ Logix Designer application,
version 21.00 and later.
• Automatic Device Configuration (ADC), an RSLogix 5000 software
feature, which supports the automatic download of configuration data.
The download occurs after the Logix controller establishes an EtherNet/
IP network connection to a PowerFlex 755TS product and its associated
peripherals.
• A computer connection to the EtherNet/IP network.
1
M4 x 10 mm
T20 or F - 6.4 mm (0.25 in.)
4.8 N•m (42 lb•in)
Fastener Type
Flat-head screw
Hexagonal bolt
Hexagonal nut or standoff
Hexagonal screw
Hexalobular (star or Torx) screw
Phillips screw
Pozidriv screw
Slotted hexalobular (star or Torx)
screw
Corresponding
Sequence
Number
Tool Type and Size
F Flat-nose screwdriver
Px Phillips screwdriver/bit and size
PZx Pozidriv screwdriver/bit and size
Txx Torx screwdriver/bit and size
xx mm Hexagonal socket wrench
Final Assembly Torque
Fastener Size

Rockwell Automation Publication 750-IN119A-EN-P - April 2022 17
Chapter 2
Receiving, Handling, and Storage
PowerFlex® 755TS frame 6 and frame 7 drives are bolted to wooden skids for
shipment. For ease of handling, Rockwell Automation recommends leaving the
products bolted to the skids until moved to the final installation area.
Receiving Standard packaged PowerFlex 755TS wall mount products are boxed and
shipped as a whole unit. Each unit is boxed or bolted to a shipping skid and is
covered with plastic wrap. Protection is not waterproof or watertight.
Heavy duty/export packaging is similar to standard packaging, but uses a
plastic wrap suitable for occasional light water-spray. In addition, wood
framing and sheeting surround the unit. Heavy duty/export packaging is not
waterproof, watertight, or intended for long-term storage.
Upon delivery of the PowerFlex 755TS product, refer to the packing slip for
sizes and exact shipping weights. The packing slip also lists the items that are
included in the shipment.
Inspect the shipment for damaged or lost items. If the packaging appears to be
damaged, unpack the equipment for further inspection. Remove covers and
inspect the major components for signs of damage. If there is evidence of
damage or loss, follow this procedure:
• Note on the delivery receipt that the equipment being received is
damaged.
• Contact the carrier that made the delivery and schedule an inspection.
• Inform your local Rockwell Automation representative that the
equipment is damaged.
• Retain all product packaging for review by the carrier.
For further assistance, contact your Rockwell Automation representative.
ATTENTION: To avoid personal injury or structural damage, never attempt to
lift or move products that weigh more than 18 kg (40 lbs.) by any means other
than the handling methods outlined in this publication.
ATTENTION: Exercise caution when moving the product to ensure the
equipment is not scratched, dented, or damaged in any manner.

18 Rockwell Automation Publication 750-IN119A-EN-P - April 2022
Chapter 2 Receiving, Handling, and Storage
Approximate Weights The approximate total weight of the product is listed in the following table.
When lifting and handling these products, follow all applicable local, national,
and international codes, standards, regulations or industry guidelines for safe
practices.
Product frames 1…7 ship as complete units.
8
Table 1 - Approximate Maximum Unit Weights
Drive Frame
Size
Drive Rating Enclosure Code/Weight [kg (lb)]
kW (400V) Hp (480V) FGNR
Standard AC Input
and Common DC
Input
10.75…7.51…10———6(13)
2 0.75…11 1…15 8 (17) 8 (17) 8 (17) —
3 15…30 20…40 12 (26) 12 (26) 12 (26) —
4 30…45 40…60 14 (31) 14 (31) 14 (31) —
5 37…55 50…75 21 (47) 21 (47) 21 (47) —
6 55…132 75…200 48 (105) 100 (221) 48 (105) —
7 132…270 200…400 72 (158) 132 (290) 82 (180) —
Frame 1 Frame 2 Frame 4Frame 3
Frame 5 Frame 6 Frame 7
Drives are shown with the optional human
interface module (HIM) installed.
Order this device separately. Choose catalog
number 20-HIM-A6.

Rockwell Automation Publication 750-IN119A-EN-P - April 2022 19
Chapter 2 Receiving, Handling, and Storage
Handling Two methods of handling larger and heavier PowerFlex 755TS products within
the receiving facility are acceptable.
• Transport by lift truck
• Overhead lifting (crane or hoist)
The following guidelines are provided to help avoid personal injury and
equipment damage during handling and to help stabilize the product during
transport to the installation site.
• Keep large product frame sizes bolted to the shipping skid to minimize
possibility of shifting during transport.
• Handle the PowerFlex 755TS product carefully to avoid damage to the
enclosure.
• Before moving the product, verify that the route is clear of obstructions.
Transport by Lift Truck
PowerFlex 755TS frames 6 and 7 are bolted to shipping skids that facilitate
transport by a lift truck. If you are using a lift truck, refer to the following
procedure.
1. Lift only from underneath the shipping skid. Position the PowerFlex
755TS product on the forks so that the load is balanced.
2. Keep the load against the load backrest of the lift truck. Use a belt to
secure the PowerFlex 755TS product to the lift truck. Tilt the load a few
degrees backward toward the lift truck mast.
3. Start and stop the lift truck gradually and slowly to avoid jerky
movements. When traveling with the load, drive slowly with the forks
carried as low as possible, consistent with safe operation.
ATTENTION: Follow local codes and guidelines and your company safety
procedures when you handle PowerFlex 755TS products.
To avoid personal injury and structural damage to the PowerFlex 755TS
product, do not lift or move the equipment by any means other than what is
described in this publication.
ATTENTION: Verify that the lift truck can handle the weight and size of the
PowerFlex 755TS product safely. Shipment weights can be found on the
packing slip that is included with each shipment. Approximate weights are
listed on page 18.
IMPORTANT The use of a belt is to help prevent the load from slipping
forward during a sudden stop. Do not excessively tighten the
belt.

20 Rockwell Automation Publication 750-IN119A-EN-P - April 2022
Chapter 2 Receiving, Handling, and Storage
Figure 4 - Use a Lift Truck to Transport a PowerFlex 755TS Shipping Crate
Overhead Lifting (Crane or Hoist)
All lifting equipment and components (hooks, bolts, lifts, slings, chains, and so
forth) must be properly sized and rated to lift and hold the weight of the
equipment safely. Shipment weights can be found on the packing slip that is
included with each shipment. Approximate weights are listed on page 18.
Belt the shipping create to
the carriage before lifting
and moving.
Shipping Skid
Carriage and Mast
Lift only from underneath the shipping skid. Load Backrest
ATTENTION: To guard against possible personal injury and/or equipment
damage:
• Inspect all lifting hardware for proper attachment before lifting the
equipment.
• Do not allow any part of the equipment or lifting mechanism to contact
electrically charged conductors or components.
• Do not subject the equipment to high rates of acceleration or deceleration
while transporting to the installation site or when lifting.
• Do not allow personnel or their limbs directly underneath the equipment when
it is being lifted and mounted.