Rockwell Automation Allen-Bradley PowerMonitor 5000 Unit User manual

PowerMonitor 5000 Unit
Catalog Numbers 1426-M5E, 1426-M5E-DNT, 1426-M5E-CNT, 1426-COMM-DNT, 1426-COMM-CNT, 1426-M6E, 1426-M6E-
DNT, 1426-M6E-CNT, 1426-M8E, 1426-M8E-DNT, 1426-M8E-CNT
User Manual
Original Instructions

Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death.Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 3
Table of Contents
Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chapter 1
PowerMonitor 5000 Unit
Overview
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PowerMonitor 5000 Unit Features and Functions . . . . . . . . . . . . . . . 10
Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Product Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chapter 2
Install the PowerMonitor 5000
Unit
Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wire the PowerMonitor 5000 Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connect Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Chapter 3
Setup and Commands Setup Using the Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Setup Using Custom Add-on Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Setup Using Optional Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Setup Using Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Chapter 4
Metering Basic Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Wiring Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Wiring Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Metering Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Energy Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Demand Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Power Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Voltage, Current, Frequency Metering . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Configuration Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Chapter 5
Power Quality Monitoring Harmonic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Sag and Swell Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Waveform Recording (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . 104

4Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
Table of Contents
Chapter 6
Logging Logging Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Waveform Log (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Energy Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Data Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Min/Max Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Load Factor Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Time-of-use (TOU) Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Setpoint Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Alarm Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Power Quality Log (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . . . 171
Trigger Data Log (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . . . . . 176
Snapshot Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
EN 50160 Weekly and Yearly Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Chapter 7
Logic Functions Relay and KYZ Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Status Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Chapter 8
Other Functions Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Date and Time Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Network Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
System Error Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Miscellaneous Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Chapter 9
Communication Native Ethernet Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Optional DeviceNet Communication . . . . . . . . . . . . . . . . . . . . . . . . . 221
Optional ControlNet Communication . . . . . . . . . . . . . . . . . . . . . . . . 221
Electronic Data Sheet (EDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
PowerMonitor 5000 Unit Memory Organization . . . . . . . . . . . . . . . 223
Communication Command Summary . . . . . . . . . . . . . . . . . . . . . . . . . 224
EtherNet/IP Object Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
DeviceNet and ControlNet Object Model . . . . . . . . . . . . . . . . . . . . . 227
Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Examples: Explicit Message Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
SCADA Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Controller Applications: Class 1 Connection. . . . . . . . . . . . . . . . . . . 242
CIP Energy Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Chapter 10
Maintenance Update the PowerMonitor 5000 Unit Firmware. . . . . . . . . . . . . . . . 265

Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 5
Table of Contents
Upgrading the PowerMonitor 5000 Model and Communication 267
Use the ControlFLASH Utility to Update Firmware. . . . . . . . . . . . 267
Appendix A
PowerMonitor 5000 Unit Data
Tables
Summary of Data Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Data Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Information Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
Appendix B
Technical Specifications Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
Appendix C
PowerMonitor 5000 Display
Module, Series B Application
Summary
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
Terminal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
Appendix D
PowerMonitor 5000 Display
Module, Series A Application
Summary
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
Terminal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
Appendix E
PowerMonitor 5000 Waveform
Capture and Compression
Compression Algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
Appendix F
IEEE 519 Pass/Fail and TDD IEEE 519 Pass/Fail Capability (M6 and M8 models) . . . . . . . . . . . . 459
IEEE 519 Pass/Fail Results. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
IEEE 519 Short-Term and Long-Term Harmonic Results . . . . . . . 461
Appendix G
IEEE 1159 Power Quality Event
Classification
Power Quality Event Classification per
IEEE 1159-2009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
Transients (Category 1.1.3, 1.2.1)(M8 model) . . . . . . . . . . . . . . . . . . 464
Short Duration RMS Variations (Category 2.0 - Sags, Swells, and
Interruptions) (M6 and M8 model). . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
Long Duration RMS Variations (Category 3.0 - Undervoltage,
Overvoltage, Sustained Interruptions) (M6 and M8 model). . . . . . 466
Voltage and Current Imbalance (Category 4.0) . . . . . . . . . . . . . . . . . 467
Waveform Distortion (Categories 5.1 - DC Offset,
5.2 - Harmonics, and 5.3 - Interharmonics). . . . . . . . . . . . . . . . . . . . . 468
Flicker (Voltage Fluctuations, Category 6.0). . . . . . . . . . . . . . . . . . . . 469
Power Frequency Variations (Category 7.0) . . . . . . . . . . . . . . . . . . . . 470

6Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
Table of Contents
Appendix H
EN 50160 Conformance
Tracking
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473
Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474
Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
Appendix I
EN 61000-4-30 Metering and
Aggregation
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483
Power Quality Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
Appendix J
Installing the Add-on Profile Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 493
Download the AOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 493
Install the AOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 496
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .499
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .507

Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 7
Preface
Summary of Changes This manual contains new and updated information as indicated in the following
table.
About This Manual This manual contains detailed information on the topics in this list:
•Mountingandwiringoftheunit
• Wiring to native and optional communication port
• Setup and use of the display module
• Information on metering functionality and measurements
• Use of the display module for configuration, monitoring, and commands
• Discussion of communication options, functionality, configuration, and
operation
• Setpoint configuration and operation
• Digital I/O configuration and operation
• Data logging, which includes Waveform Log, Event Log, Min/Max Log,
Power Quality Log, and Load Factor Log
• Advanced features including Power Quality and Harmonic Analysis
• PowerMonitor™ 5000 data tables
Download firmware, associated files (such as AOP, DTM, and EDS), and access
product release notes from the Product Compatibility and Download Center at
http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page.
Intended Audience This manual is intended for qualified personnel with a basic understanding of
electric power, energy theory, energy terminology, and alternating-current (AC)
metering principles.
Topic Page
Added information regarding the incompatibility of the open delta metering
mode with a 132-phase rotation system to Figure 9.
23
Added information regarding the incompatibility of the open delta metering
mode with a 132-phase rotation system to Figure 12.
25
Clarified the operation of the Giga field of the Set kXh Register Command. 82
Added a procedure for waveform data table retrieval. 118
Added a procedure to create a program string. 121
Added a procedure for Common Industrial Protocol method to retrieve
waveforms.
123
Added a procedure for the PCCC method to retrieve waveforms. 127
Added a procedure to drive the main program. 130

8Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
Preface
Catalog Number
Explanation
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
You can view or download publications at
http://www.rockwellautomation.com/global/literature-library/overview.page.
1426 -M5 E -CNT
Bulletin Number
1426 - PowerMonitor™ 5000 M5 - Base Power Monitor
M6 - Basic Power Quality Monitor
M8 - Advanced Power Quality Monitor
Native Comms
E- EtherNet/IP™
Optional Comms
-CNT - ControlNet® Port
-DNT - DeviceNet® Port
[Blank] - No Optional Port
Model
Resource Description
PowerMonitor 5000 USB Driver Installation and
Configuration, publication 1426-IN001
Provides instructions for installing and configuring the
USB driver.
FactoryTalk® EnergyMetrix™ User Manual, publication
FTEM-UM003
Provides information on the use of FactoryTalk
EnergyMetrix software.
PanelView™ 800 HMITerminals User Manual, publication
2711R-UM001
Provides instructions for setup and operation of the
PanelView 800 terminal.
PanelView Component HMITerminals User Manual,
publication 2711C-UM001
Provides instructions for setup and operation of the
PanelView Component terminal.
PanelView™ PlusTerminal User Manual,
publication 2711P-UM001
Provides instructions for setup and operation of the
PanelView Plus terminal.
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Provides general guidelines for installing a Rockwell
Automation industrial system.
Product Certifications website: rok.auto/certifications Provides declarations of conformity, certificates, and
other certification details.

Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 9
Chapter 1
PowerMonitor 5000 Unit Overview
Safety
Product Description The PowerMonitor 5000 unit is the next generation of high-end electric
metering products from Rockwell Automation. This new family of meters
provides advanced technology, new functionality, faster response, and excellent
accuracy. The M5 model is the base version and provides an extensive range of
metering functionality. The M6 model expands the metering capabilities of the
M5 with basic power quality monitoring functionality, including harmonics up
to the 63rd, waveforms and logging, and classification of power quality events.
The M8 model adds advanced power quality monitoring functions, including
flicker that is caused by voltage fluctuations, subcycle transient capture,
harmonics up to the 127th order, and interharmonic groups up to the 50th order.
The PowerMonitor 5000 unit communicates power and energy parameters to
controllers, HMI software, and applications such as FactoryTalk® EnergyMetrix™
software over the Ethernet network or other optional networks.
The PowerMonitor 5000 unit works with controllers or software applications to
address key customer applications including the following:
ATTENTION: Only qualified personnel, following accepted safety
procedures, can install, wire, and service the PowerMonitor™ 5000 unit and
its associated components. Before beginning any work, disconnect all
sources of power and verify that they are de-energized and locked out.
Failure to follow these instructions can result in personal injury or death,
property damage, or economic loss.
ATTENTION: Never open a current transformer (CT) secondary circuit with
primary current applied. Wiring between the CTs and the
PowerMonitor 5000 unit must include a shorting terminal block in the CT
secondary circuit. The shorting of the secondary with primary current
present allows other connections to be removed if needed. An open CT
secondary with primary current applied produces a hazardous voltage,
which can lead to personal injury, death, property damage, or economic loss.
IMPORTANT The PowerMonitor 5000 unit is not designed for nor intended for use as a
circuit protective device. Do not use this equipment in place of a motor
overload relay or circuit protective relay.

10 Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
Chapter 1 PowerMonitor 5000 Unit Overview
• Load profiling – logging power parameters such as real power, apparent
power, and demand, for analysis of power usage by loads over time
• Cost allocation – reports actual energy cost by department or process to
integrate energy information into management decisions
• Billing and subbilling – the ability to charge users of energy the actual
usage cost rather than allocating by square footage or other arbitrary
methods
• Power system monitoring and control – display and control power flow
and energy utilization
• Demand management – monitor power usage and controlling loads to
reduce demand costs
• Demand response – the controlling and monitoring of usage in response to
an instruction to reduce demand from an energy provider
• Power quality - monitors, measures, records, and logs power system
irregularities that can result in malfunctions or damage to equipment
PowerMonitor 5000 Unit
Features and Functions
The PowerMonitor 5000 unit connects to your three-phase or split-phase AC
power system directly or through instrument transformers (PTs and CTs). The
unit converts instantaneous voltage and current values to digital values, and uses
the resulting digital values in calculations of parameters such as voltage, current,
power, and energy.
Features
The PowerMonitor 5000 unit includes a number of hardware features that are
common to all models.