Rockwell Automation Allen-Bradley PowerMonitor 5000 Unit User manual

PowerMonitor 5000 Unit
Catalog Numbers 1426-M5E, 1426-M5E-DNT, 1426-M5E-CNT, 1426-COMM-DNT, 1426-COMM-CNT, 1426-M6E, 1426-M6E-
DNT, 1426-M6E-CNT, 1426-M8E, 1426-M8E-DNT, 1426-M8E-CNT
User Manual
Original Instructions

Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death.Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 3
Table of Contents
Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chapter 1
PowerMonitor 5000 Unit
Overview
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PowerMonitor 5000 Unit Features and Functions . . . . . . . . . . . . . . . 10
Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Product Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chapter 2
Install the PowerMonitor 5000
Unit
Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wire the PowerMonitor 5000 Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connect Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Chapter 3
Setup and Commands Setup Using the Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Setup Using Custom Add-on Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Setup Using Optional Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Setup Using Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Chapter 4
Metering Basic Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Wiring Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Wiring Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Metering Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Energy Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Demand Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Power Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Voltage, Current, Frequency Metering . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Configuration Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Chapter 5
Power Quality Monitoring Harmonic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Sag and Swell Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Waveform Recording (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . 104

4Rockwell Automation Publication 1426-UM001J-EN-P - August 2019
Table of Contents
Chapter 6
Logging Logging Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Waveform Log (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Energy Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Data Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Min/Max Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Load Factor Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Time-of-use (TOU) Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Setpoint Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Alarm Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Power Quality Log (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . . . 171
Trigger Data Log (M6 and M8 model) . . . . . . . . . . . . . . . . . . . . . . . . . 176
Snapshot Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
EN 50160 Weekly and Yearly Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Chapter 7
Logic Functions Relay and KYZ Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Status Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Chapter 8
Other Functions Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Date and Time Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Network Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
System Error Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Miscellaneous Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Chapter 9
Communication Native Ethernet Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Optional DeviceNet Communication . . . . . . . . . . . . . . . . . . . . . . . . . 221
Optional ControlNet Communication . . . . . . . . . . . . . . . . . . . . . . . . 221
Electronic Data Sheet (EDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
PowerMonitor 5000 Unit Memory Organization . . . . . . . . . . . . . . . 223
Communication Command Summary . . . . . . . . . . . . . . . . . . . . . . . . . 224
EtherNet/IP Object Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
DeviceNet and ControlNet Object Model . . . . . . . . . . . . . . . . . . . . . 227
Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Examples: Explicit Message Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
SCADA Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Controller Applications: Class 1 Connection. . . . . . . . . . . . . . . . . . . 242
CIP Energy Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Chapter 10
Maintenance Update the PowerMonitor 5000 Unit Firmware. . . . . . . . . . . . . . . . 265

Rockwell Automation Publication 1426-UM001J-EN-P - August 2019 5
Table of Contents
Upgrading the PowerMonitor 5000 Model and Communication 267
Use the ControlFLASH Utility to Update Firmware. . . . . . . . . . . . 267
Appendix A
PowerMonitor 5000 Unit Data
Tables
Summary of Data Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Data Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Information Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
Appendix B
Technical Specifications Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
Appendix C
PowerMonitor 5000 Display
Module, Series B Application
Summary
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
Terminal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
Appendix D
PowerMonitor 5000 Display
Module, Series A Application
Summary
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
Terminal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
Appendix E
PowerMonitor 5000 Waveform
Capture and Compression
Compression Algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
Appendix F
IEEE 519 Pass/Fail and TDD IEEE 519 Pass/Fail Capability (M6 and M8 models) . . . . . . . . . . . . 459
IEEE 519 Pass/Fail Results. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
IEEE 519 Short-Term and Long-Term Harmonic Results . . . . . . . 461
Appendix G
IEEE 1159 Power Quality Event
Classification
Power Quality Event Classification per
IEEE 1159-2009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
Transients (Category 1.1.3, 1.2.1)(M8 model) . . . . . . . . . . . . . . . . . . 464
Short Duration RMS Variations (Category 2.0 - Sags, Swells, and
Interruptions) (M6 and M8 model). . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
Long Duration RMS Variations (Category 3.0 - Undervoltage,
Overvoltage, Sustained Interruptions) (M6 and M8 model). . . . . . 466
Voltage and Current Imbalance (Category 4.0) . . . . . . . . . . . . . . . . . 467
Waveform Distortion (Categories 5.1 - DC Offset,
5.2 - Harmonics, and 5.3 - Interharmonics). . . . . . . . . . . . . . . . . . . . . 468
Flicker (Voltage Fluctuations, Category 6.0). . . . . . . . . . . . . . . . . . . . 469
Power Frequency Variations (Category 7.0) . . . . . . . . . . . . . . . . . . . . 470