Rockwell Automation Reliance Electric GV3000 User manual
GV3000
115
VAC
Control
Option
Board
Installation
Instructions
M/N
2LB3000
Instruction
Manual
D2-3376
6%
Rockwell
Automation
Reliance
Electric
The
information
in
this
manual
is
subject
to
change
without
notice.
ONLY
QUALIFIED
PERSONNEL
FAMILIAR
WITH
THE
CONSTRUCTION
AND
OPERATION
OF
THIS
EQUIPMENT
AND
THE
HAZARDS
INVOLVED
SHOULD
INSTALL,
ADJUST,
OPERATE,
AND/OR
SERVICE
THIS
EQUIPMENT.
READ
AND
UNDERSTAND
THIS
INSTRUCTION
MANUAL
IN
ITS
ENTIRETY
BEFORE
PROCEEDING.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
CAUTION:
The
user
is
responsible
for
conforming
with
all
applicable
local,
national,
and
international
codes.
Failure
to
observe
this
precaution
could
result
in
damage
to,
or
destruction
of,
the
equipment.
GV3000®
and
Reliance®
are
registered
trademarks
of
Reliance
Electric
Company
or
its
subsidiaries.
©Copyright
Reliance
Electric
Industrial
Company
1996.
Table
of
Contents
Preface
«20.0.0
c
cee
ee
ee
eee
il
1.0
Installing
the
115
VAC
Control
Option
Board
in
1-5
HP
and
7.5-10
HP
Drives
.............
1-1
2.0
‘Installing
the
115
VAC
Control
Option
Board
in
15-25
HP
Drives.....0cccceceeeseuenenes
2-1
3.0
Installing
the
115
VAC
Control
Option
Board
in
25-60
HP
Drives.....00ccceceeeseueeenes
3-1
4.0
Installing
the
115
VAC
Control
Option
Board
in
60-100
HP
and
100-150
HP
Drives
........
4-1
5.0
Installing
the
115
VAC
Control
Option
Board
in
200-400
HP
Drives
..................++..
5-1
Appendices
Appendix
A
115
VAC
Control
Option
Board
Layout
and
Connections
.............
0.0
cece
eee
ee
A-1
Appendix
B
115
VAC
Control
Option
Board
Input
and
Output
Wiring
......
0...
eee
eee
eee
B-1
List
of
Figures
Figure
A.1
-
115
VAC
Control
Option
Board
..............
0.00
A-1
Figure
A.2-
115
VAC
Control
Option
Board
Input
and
Output
Connections
......................0..
A-2
List
of
Tables
Table
1
-
115
VAC
Control
Option
Board
Kit
Contents
..........0.
000...
cee
IV
Table
B.1
-
AC
Source
Input
2.20.0...
eee
tne
ete
etnies
B-1
Table
B.2
-
Control
Option
Board
Wiring
to
GV3000
Regulator
Board
...........
ccc
cee ees
B-1
PREFACE
The
preducts
described
in
this
instruction
manual
are
manufactured
or
distributed
by
Reliance
Electric
Industrial
Company.
The
115
VAC
Control
Option
board
provides
an
interface
between
any
of
a
number
of
external
motor
control
devices
operating
at
115
volts
AC
and
a
GV3000
AC
drive.
The
Control
Option
board
accepts
input
from
these
devices
and
passes
the
signals
to
the
drive’s
Regulator
board.
This
manual
is
divided
into
five
chapters
and
two
appendices.
Each
chapter
provides
complete
instructions
for
installing
a
115
VAC
Control
Option
Board
(M/N
2LB3000)
on
a
specific
range
of
GV3000®
drives.
The
appendices
provide
supporting
board
and
input/output
connection
illustrations
and
information.
The
chapters
are
organized
as
follows:
1.0
INSTALLING
THE
115
VAC
CONTROL
OPTION
BOARD
IN
1-5
HP
AND
7.5-10
HP
DRIVES
-
The
instructions
in
this
chapter
pertain
to
GV3000
AC
drives
in
the
1
to
5
horsepower
and
7.5
to
10
horsepower
ranges
only.
2.0
INSTALLING
THE
115
VAC
CONTROL
OPTION
BOARD
IN
15-25
HP
DRIVES
-
The
instructions
in
this
chapter
pertain
to
GV3000
AC
drives
in
the
15
to
25
horsepower
range
only.
3.0
INSTALLING
THE
115
VAC
CONTROL
OPTION
BOARD
IN
25-60
HP
DRIVES
-
The
instructions
in
this
chapter
pertain
to
GV3000
AC
drives
in
the
25
to
60
horsepower
range
only.
4.0
INSTALLING
THE
115
VAC
CONTROL
OPTION
BOARD
IN
60-100
HP
AND
100-150
HP
DRIVES
-
The
instructions
in
this
chapter
pertain
to
GV3000
AC
drives
in
the
60
to
100
horsepower
and
100
to
150
horsepower
ranges
only.
5.0
INSTALLING
THE
115
VAC
CONTROL
OPTION
BOARD
IN
200-400
HP
DRIVES
-
The
instructions
in
this
chapter
pertain
to
GV3000
AC
drives
in
the
200
to
400
horsepower
range
only.
Appendix
A
115
VAC
CONTROL
OPTION
BOARD
LAYOUT
AND
CONNECTIONS
-
This
appendix
provides
illustrations
of
the
Control
Option
board’s
layout
and
of
the
input
and
output
connections
on
theboard.
Appendix
B
115
VAC
CONTROL
OPTION
BOARD
INPUT
AND
OUTPUT
WIRING
-
The
tables
in
this
appendix
cetail
the
correct
connections
for
AC
input
to
the
control
option
board
and
the
control
device
input
and
output
connections
on
the
Control
Option
board
and
the
drive's
Regulator
board.
This
manual
is
intended
for
qualified
electrical
personnel
who
are
responsible
for
installing
the
GV3000
drive.
You
will
need
to
refer
to
instruction
manual
D2-3360
(GV3000
AC
Power
Modules
Hardware
Reference
Installation,
and
Troubleshooting)
as
you
perform
the
installation
procedure.
The
installation
procecure
consists
of
installing
the
115
VAC
Control
Option
Board,
wiring
user
control
devices
to
the
board,
and
wiring
the
board
to
the
existing
control
inputs
on
the
GV3000
drive’s
Regulator
board
terminal
strip.
The
Control
Option
board’s
component
layout
is
shown
in
figure
A-1
in
Appendix
A.
Figure
A-2
shows
the
board's
input
and
output
connections.
No
software
configuration
or
parameter
changes
are
necessary
when
installing
a
Control
Option
board.
To
install
theControl
Option
board
in
a
GV3000
drive,
go
to
the
chapter
that
covers
your
specific
drive
and
perform
the
steps
in
the
order
in
which
they
are
presented
in
the
chapter.
Table
1
-
115
VAC
Control
Option
Board
Kit
Contents
Item
No.
Description
Qty
Part
Number
1
115
VAC
Control
Option
Board
1
3402R1B
2
M3
X
6
Self-Tapping
Screw
4
419062-100PEE
3
M3
Flat
Washer
4
419064-1SE
4
M3
Nuts
4
419063-1SE
Getting
Assistance
from
Reliance
Electric
If
you
have
any
questions
or
problems
with
the
products
described
in
this
instruction
manual,
contact
your
local
Reliance
Electric
sales
office.
For
technical
assistance,
call
1-800-RELIANCE.
1.0
INSTALLING
THE
115
VAC
CONTROL
OPTION
BOARD
IN
1-5
HP
AND
7.5-10
HP
DRIVES
ONLY
QUALIFIED
PERSONNEL
FAMILIAR
WITH
THE
CONSTRUCTION
AND
OPERATION
OF
THIS
EQUIPMENT
AND
THE
HAZARDS
INVOLVED
SHOULD
INSTALL,
ADJUST,
OPERATE,
AND/OR
SERVICE
THIS
EQUIPMENT.
READ
AND
UNDERSTAND
THIS
INSTRUCTION
MANUAL
AND
OTHER
APPLICABLE
MANUALS
IN
THEIR
ENTIRETY
BEFORE
PROCEEDING.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
THE
DRIVE
IS
AT
LINE
VOLTAGE
WHEN
CONNECTED
TO
INCOMING
AC
POWER.
DISCONNECT,
LOCK
OUT,
AND
TAG
ALL
INCOMING
POWER
TO
THE
DRIVE
BEFORE
PERFORMING
THE
FOLLOWING
PROCEDURE.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
DC
BUS
CAPACITORS
RETAIN
HAZARDOUS
VOLTAGES
AFTER
INPUT
POWER
HAS
BEEN
DISCONNECTED.
AFTER
DISCONNECTING
INPUT
POWER,
WAIT
FIVE
(5)
MINUTES
FORTHE
DC
BUS
CAPACITORS
TO
DISCHARGE
AND
THEN
CHECK
THE
VOLTAGE
WITH
A
VOLTMETER
TO
ENSURE
THE
DC
BUS
CAPACITORS
ARE
DISCHARGED
BEFORE
TOUCHING
ANY
INTERNAL
COMPONENTS.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
CAUTION:
Do
not
route
signal
wiring
with
power
wiring
in
the
same
conduit.
This
may
cause
interference
with
drive
operation.
Route
signal
and
power
wiring
in
separate
conduit.
Failure
to
observe
this
precaution
could
result
in
damage
to,
or
destruction
of,
the
equipment.
Use
the
following
procedure
to
install
a
115
VAC
Control
Option
board(M/N
2LB3000}
in
1
to
5
HP
and
7.5
to
10
HP
GV3000
drives.
Refer
to
the
instruction
manual
for
your
GV3000
drive
as
you
perform
this
procedure.
NOTE:
Read
and
understand
the
warning
labels
on
the
drive
before
proceeding.
Remove
the
Keypad
Support
Bracket
from
the
Drive
Step
1.
Disconnect,
lock
out,
and
tag
power
to
the
drive.
Step
2.
Wait
five
(5)
minutes
for
the
DC
bus
capacitors
to
discharge.
Step
3.
Remove
the
cover
by
loosening
the
four
(4)
cover
retaining
screws.
Step
4.
Using
a
voltmeter,
verify
that
there
is
no
voltage
at
the
drive’s
AC
input
power
terminals
(R/L1,
S/L2,
T/L3).
Step
5.
Check
the
DC
bus
potential
(+,
—
terminals)
with
a
voltmeter
as
described
in
the
instruction
manual
for
your
drive
to
ensure
that
the
DC
bus
capacitorsare
discharged.
1-1
1-2
installing
the
115
VAC
Control
Option
Board
in
1-5
HP
and
7.5-10
HP
Drives
(continued)
WARNING
THE
DRIVE
CONTAINS
PRINTED
CIRCUIT
BOARDS
THAT
ARE
STATIC-SENSITIVE.
AN
ANTI-STATIC
WRIST
BAND
SHOULD
BE
WORN
BY
ANY
PERSON
WHO
TOUCHES
THE
DRIVE’S
COMPONENTS,
CONNECTORS,
OR
LEADS.
ERRATIC
MACHINE
OPERATION
AND
DAMAGE
TO,
OR
DESTRUCTION
OF,
EQUIPMENT
MAY
RESULT
IF
THIS
PROCEDURE
IS
NOT
FOLLOWED.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
MAY
RESULT
IN
BODILY
INJURY.
Step
6.
Step
7.
Note
the
cable
lead
connections
to
the
Regulator
board
terminal
strip.
Record
these
connections
now.
Then
disconnect
these
cable
leacs
from
the
Regulator
board
terminal
strip.
Remove
the
three
(3)
M4
x
10
screws
that
fasten
the
bottom
of
the
support
bracket
to
the
drive’s
heat
sink.
NOTE:
The
bracket
is
connected
to
the
drive
by
wiring.
Do
not
attempt
to
lift
the
bracket
out
completely
as
this
may
Gamage
or
pull
out
the
wiring.
Step
8.
Step
9.
Step
10.
Step
11.
Step
12.
Step
13.
Locate
theControl
Option
board
support
tabs
on
the
support
bracket.
They
are
below
and
behind
the
Regulator
board.
The
Control
Option
board
is
attached
to
these
tabs
using
the
four
screws
and
nuts
provided.
Place
a
washer
on
each
of
the
screws
provided
with
the
kit.
Hold
the
115
VAC
Control
Option
boardso
the
row
of
connectors
is
at
the
same
end
and
faces
the
same
direction
as
the
row
of
connectors
on
the
Regulator
board.
Working
from
below
the
support
tabs,
line
up
the
holes
in
theControl
Option
Board
with
the
holes
in
the
support
tabs.
Insert
one
screw
from
below
through
the
hole
in
theControl
Option
board
and
thehole
in
the
support
tab,
and
then
thread
a
nut
on
the
end
of
the
screw.
Repeat
this
procedure
for
the
remaining
three
screws.
Hand
tighten
the
screws
and
nuts
holding
theControl
Option
board
in
place
until
they
are
snug.
Reinstall
the
Support
Bracket
Step
14.
Align
the
support
bracket
with
the
mounting
holes
in
the
drive
heat
sink.
Fasten
the
bracket
with
the
three
(3)
M4
x10
screws
removed
in
step
7.
Wire
the
Control
Option
and
Regulator
Boards
Step
15.
Step
16.
Step
17.
Wireyour
115
VAC
supply
to
the
correct
TB1
terminals
on
the
Control
Option
board.
Refer
to
table
B.1
and
to
figure
A.1.
Route
the
wire
through
the
left-hand
wire-routing
hole
at
the
bottom
of
the
drive.
Wireyour
115
VAC
control
devices
to
theControl
Option
board’s
TB1
terminals
and
then
wire
the
Control
Option
board’s
TB2
terminals
to
the
corresponding
terminals
on
the
drive’s
Regulator
board.
Refer
to
table
B.2,
and
figures
A.1
and
A.2
in
this
instruction
manual,
and
to
the
instruction
manual
for
your
drive.
Route
the
wire
through
the
left-hand
wire-routing
hole
at
the
bottom
of
the
drive.
Reconnect
all
cable
leads
to
the
appropriate
terminals
on
the
Regulator
board.
Refer
to
the
terminal
connections
documented
in
step
6
or
to
the
appropriate
instruction
manual
for
the
speed
feedback
device
being
used.
Route
the
wire
through
the
left-hand
wire-routing
hole
at
the
bottom
of
the
drive.
installing
the
115
VAC
Control
Option
Board
in
1-5
HP
and
7.5-10
HP
Drives
(continued)
Reinstall
the
Cover
and
Apply
Power
Step
18.
Reinstall
the
cover.
Align
all
cover
screws
into
the
heat
sink
before
tightening
any
of
them.
(For
NEMA
4X/12
covers,
refer
to
the
appropriate
section
in
your
drive’s
installation
manual.)
Step
19.
Remove
thelockout
and
tag.
Apply
power
to
the
drive.
SELF
will
be
displayed
while
the
drive
performs
power-up
diagnostics.
Hardware
installation
of
the
115
VAC
Control
Option
board
is
complete.
1-3
2.0
INSTALLING
THE
115
VAC
CONTROL
OPTION
BOARD
IN
15-25
HP
DRIVES
ONLY
QUALIFIED
PERSONNEL
FAMILIAR
WITH
THE
CONSTRUCTION
AND
OPERATION
OF
THIS
EQUIPMENT
AND
THE
HAZARDS
INVOLVED
SHOULD
INSTALL,
ADJUST,
OPERATE,
AND/OR
SERVICE
THIS
EQUIPMENT.
READ
AND
UNDERSTAND
THIS
INSTRUCTION
MANUAL
AND
OTHER
APPLICABLE
MANUALS
IN
THEIR
ENTIRETY
BEFORE
PROCEEDING.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
THE
DRIVE
IS
AT
LINE
VOLTAGE
WHEN
CONNECTED
TO
INCOMING
AC
POWER.
DISCONNECT,
LOCK
OUT,
AND
TAG
ALL
INCOMING
POWER
TO
THE
DRIVE
BEFORE
PERFORMING
THE
FOLLOWING
PROCEDURE.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
DC
BUS
CAPACITORS
RETAIN
HAZARDOUS
VOLTAGES
AFTER
INPUT
POWER
HAS
BEEN
DISCONNECTED.
AFTER
DISCONNECTING
INPUT
POWER,
WAIT
FIVE
(5)
MINUTES
FORTHE
DC
BUS
CAPACITORS
TO
DISCHARGE
AND
THEN
CHECK
THE
VOLTAGE
WITH
A
VOLTMETER
TO
ENSURE
THE
DC
BUS
CAPACITORS
ARE
DISCHARGED
BEFORE
TOUCHING
ANY
INTERNAL
COMPONENTS.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
CAUTION:
Do
not
route
signal
wiring
with
power
wiring
in
the
same
conduit.
This
may
cause
interference
with
drive
operation.
Route
signal
and
power
wiring
in
separate
conduit.
Failure
to
observe
this
precaution
could
result
in
damage
to,
or
destruction
of,
the
equipment.
Use
the
following
procedure
to
install
a
115
VAC
Control
Option
board(M/N
2LB3000)
in
15
to
25
HP
GV3000
drives.
Refer
to
the
instruction
manual
for
your
drive
as
you
perform
this
procedure.
NOTE:
Read
and
understand
the
warning
labels
on
the
drive
before
proceeding.
Remove
the
Keypad
Support
Bracket
from
the
Drive
Step
1.
Disconnect,
lock
out,
and
tag
power
to
the
drive.
Step
2.
Wait
five
(5)
minutes
for
the
DC
bus
capacitors
to
discharge.
Step
3.
Remove
the
cover
by
loosening
the
four
(4)
cover
retaining
screws.
Step
4.
Using
a
voltmeter,
verify
that
there
is
no
voltage
at
the
drive’s
AC
input
power
terminals
(R/L1,
S/L2,
T/L3).
Step
5.
Check
the
DC
bus
potential
(+,
—
terminals)
with
a
voltmeter
as
described
in
your
drive’s
instruction
manual
to
ensure
that
the
DC
bus
capacitorsare
discharged.
2-1
2-2
installing
the
115
VAC
Control
Option
Board
in
15-25
HP
Drives
(continued)
WARNING
THE
DRIVE
CONTAINS
PRINTED
CIRCUIT
BOARDS
THAT
ARE
STATIC-SENSITIVE.
AN
ANTI-STATIC
WRIST
BAND
SHOULD
BE
WORN
BY
ANY
PERSON
WHO
TOUCHES
THE
DRIVE’S
COMPONENTS,
CONNECTORS,
OR
LEADS.
ERRATIC
MACHINE
OPERATION
AND
DAMAGE
TO,
OR
DESTRUCTION
OF,
EQUIPMENT
MAY
RESULT
IF
THIS
PROCEDURE
IS
NOT
FOLLOWED.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
MAY
RESULT
IN
BODILY
INJURY.
Step
6.
Step
7.
Note
the
cable
lead
connections
to
the
Regulator
board
terminal
strip.
Record
these
connections
now.
Then
disconnect
thesecable
leads
from
the
Regulator
board
terminal
strip.
Loosen
the
thumbscrew
on
the
left
side
of
the
keypad
support
bracket
to
release
it
from
the
bottom
support
bracket.
Grasp
the
keypad
support
bracket
on
the
left-hand
side
and
lift
it
up
and
to
the
left
to
separate
it
from
the
bottom
support
bracket.
NOTE:
The
bracket
is
connected
to
the
drive
by
wiring.
Do
not
atternpt
to
lift
the
bracket
out
completely
as
this
may
darnage
or
pull
out
the
wiring.
Step
8.
Step
9.
Step
10.
Step
11.
Step
12.
Step
13.
Locate
theControl
Option
board
support
tabs
on
the
support
bracket.
They
are
below
and
behind
the
Regulator
board.
The
Control
Option
board
is
attached
to
these
tabs
using
the
four
screws
and
nuts
provided.
Place
a
washer
on
each
of
the
screws
provided
with
the
kit.
Hold
the
Control
Option
board
so
the
row
of
connectors
is
at
the
same
end
and
faces
the
same
direction
as
the
row
of
connectors
on
the
Regulator
board.
Working
from
below
the
support
tabs,
line
up
the
holes
in
theControl
Option
board
with
the
holes
in
the
support
tabs.
Insert
one
screw
from
below
through
the
hole
in
theControl
Option
board
and
thehole
in
the
support
tab,
and
then
thread
a
nut
on
the
end
of
thescrew.
Repeat
this
procedure
for
the
remaining
three
screws.
Hand
tighten
the
screws
and
nuts
holding
theControl
Option
board
in
place
until
they
are
snug.
Reinstall
the
Support
Bracket
Step
14.
Reconnect
the
keypad
support
bracket
to
the
bottom
bracket
by
inserting
the
mounting
tabs
into
the
slots
in
the
bottom
bracket
and
tightening
the
thumbscrew.
Wire
the
Control
Option
and
Regulator
Boards
Step
15.
Step
16.
Step
17.
Wire
your
115
VAC
supply
to
the
correct
TB1
terminals
on
the
Control
Option
board.
Refer
to
table
B.1
and
to
figure
A.1.
Route
the
wire
through
the
left-hand
wire-routing
hole
at
the
bottom
of
the
drive.
Wire
your
115
VAC
control
devices
to
the
Control
Option
board’s
TB1
terminals.
Then
wire
the
Control
Option
board’s
TB2
terminals
to
the
corresponding
terminals
on
the
drive's
Regulator
board.
Refer
totable
B.2
and
figures
A.1
and
A.2
in
this
instruction
manual
and
to
the
instruction
manual
for
your
drive.
Route
the
wire
through
the
left-hand
wire-routing
hole
at
the
bottom
of
the
drive.
Reconnect
all
cable
leacs
to
the
appropriate
terminals
on
the
Regulator
board.
Refer
to
the
terminal
connections
documented
in
step
6
or
to
the
appropriate
instruction
manual
for
the
speed
feedback
device
being
used.
Route
the
wire
through
the
left-hand
wire-routing
hole
at
the
bottom
of
the
drive.
installing
the
115
VAC
Control!
Option
Board
in
15-25
HP
Drives
(continued)
Reinstall
the
Cover
and
Apply
Power
Step
18.
Reinstall
the
cover.
Align
all
cover
screws
into
the
heat
sink
before
tightening
any
of
them.
(For
NEMA
4X/12
covers,
refer
to
appropriate
section
in
your
drive’s
instruction
manual.)
Step
19.
Remove
thelockout
and
tag,
and
apply
power
to
the
drive.
SELF
will
be
displayed
whilethe
drive
performs
power-up
diagnostics.
Hardware
installation
of
the
115
VAC
Control
Option
board
is
complete.
2-3
3.0
INSTALLING
THE
115
VAC
CONTROL
OPTION
BOARD
IN
25-60
HP
DRIVES
ONLY
QUALIFIED
PERSONNEL
FAMILIAR
WITH
THE
CONSTRUCTION
AND
OPERATION
OF
THIS
EQUIPMENT
AND
THE
HAZARDS
INVOLVED
SHOULD
INSTALL,
ADJUST,
OPERATE,
AND/OR
SERVICE
THIS
EQUIPMENT.
READ
AND
UNDERSTAND
THIS
INSTRUCTION
MANUAL
AND
OTHER
APPLICABLE
MANUALS
IN
THEIR
ENTIRETY
BEFORE
PROCEEDING.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
THE
DRIVE
IS
AT
LINE
VOLTAGE
WHEN
CONNECTED
TO
INCOMING
AC
POWER.
DISCONNECT,
LOCK
OUT,
AND
TAG
ALL
INCOMING
POWER
TO
THE
DRIVE
BEFORE
PERFORMING
THE
FOLLOWING
PROCEDURE.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
DC
BUS
CAPACITORS
RETAIN
HAZARDOUS
VOLTAGES
AFTER
INPUT
POWER
HAS
BEEN
DISCONNECTED.
AFTER
DISCONNECTING
INPUT
POWER,
WAIT
FIVE
(5)
MINUTES
FORTHE
DC
BUS
CAPACITORS
TO
DISCHARGE
AND
THEN
CHECK
THE
VOLTAGE
WITH
A
VOLTMETER
TO
ENSURE
THE
DC
BUS
CAPACITORS
ARE
DISCHARGED
BEFORE
TOUCHING
ANY
INTERNAL
COMPONENTS.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
CAUTION:
Do
not
route
signal
wiring
with
power
wiring
in
the
same
conduit.
This
may
cause
interference
with
drive
operation.
Route
signal
and
power
wiring
in
separate
conduit.
Failure
to observe
this
precaution
could
result
in
damage
to,
or
destruction
of,
the
equipment.
Use
the
following
procedure
to
install
a
115
VAC
Control
Option
board
(2LB3000)
in
25
to
60
HP
GV3000
drives.
Refer
to
the
instruction
manual
for
your
drive
as
you
perform
this
procedure.
NOTE:
Read
and
understand
the
warning
labels
on
the
drive
before
proceeding.
Remove
the
Keypad
Support
Bracket
from
the
Drive
Step
1.
Disconnect,
lock
out,
and
tag
power
to
the
drive.
Step
2.
Wait
five
(5)
minutes
for
the
DC
bus
capacitors
to
discharge.
Step
3.
Remove
the
cover
by
loosening
the
six
(6)
cover
retaining
screws.
Step
4.
Using
a
voltmeter,
verify
that
there
is
no
voltage
at
the
drive’s
AC
input
power
terminals
(R/L1,
S/L2,
T/L3).
Step
5.
Remove
the
two
(2)
screws
from
the
top
of
the
hinged
panel
on
which
the
keypad
support
bracket
is
mounted,
then
tilt
the
mounting
panel
forward
out
of
the
drive
chassis.
Step
6.
Check
the
DC
bus
potential
(+,
—
terminals)
with
a
voltmeter
as
described
in
your
drive’s
instruction
manual
to
ensure
that
the
DC
bus
capacitorsare
discharged.
3-1
3-2
installing
the
115
VAC
Control
Option
Board
in
25-60
HP
Drives
(continued)
WARNING
THE
DRIVE
CONTAINS
PRINTED
CIRCUIT
BOARDS
THAT
ARE
STATIC-SENSITIVE.
AN
ANTI-STATIC
WRIST
BAND
SHOULD
BE
WORN
BY
ANY
PERSON
WHO
TOUCHES
THE
DRIVE’S
COMPONENTS,
CONNECTORS,
OR
LEADS.
ERRATIC
MACHINE
OPERATION
AND
DAMAGE
TO,
OR
DESTRUCTION
OF,
EQUIPMENT
MAY
RESULT
IF
THIS
PROCEDURE
IS
NOT
FOLLOWED.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
MAY
RESULT
IN
BODILY
INJURY.
Step
7.
Swing
the
hinged
mounting
panel
back
into
position
in
the
drive
chassis.
Step
8.
Note
the
cable
lead
connections
to
the
Regulator
board
terminal
strip.
Record
these
connections
now.
Then
disconnect
these
cable
leacs
from
the
Regulator
board
terminal
strip.
Step
9.
Remove
the
four
(4)
screws
and
lock
washers
that
fasten
the
keypad
support
bracket
to
the
hinged
mounting
panel.
Set
aside
the
screws
and
lock
washers
for
later
use.
NOTE:
The
bracket
is
connected
to
the
drive
by
wiring.
Do
not
attempt
to
lift
the
bracket
out
completely
as
this
may
Gamage
or
pull
out
wiring.
Step
10.
Locate
theControl
Option
board
support
tabs
on
the
support
bracket.
They
are
below
and
behind
the
Regulator
board.
The
Control
Option
board
is
attached
to
these
tabs
using
the
four
screws
and
nuts
provided.
Step
11.
Place
a
washer
on
each
of
the
screws
provided
with
the
kit.
Step
12.
Hold
the
Control
Option
boardso
the
row
of
connectors
is
at
the
same
end
and
faces
the
same
direction
as
the
row
of
connectors
on
the
Regulator
board.
Step
13.
Working
from
below
the
support
tabs,
line
up
the
holes
in
theControl
Option
board
with
the
holes
in
the
support
tabs.
Step
14.
Insert
one
screw
from
below
through
the
hole
in
theControl
Option
board
and
thehole
in
the
support
tab,
and
then
thread
a
nut
on
the
end
of
the
screw.
Repeat
this
procedure
for
the
remaining
three
screws.
Step
15.
Hand
tighten
the
screws
and
nuts
holding
theControl
Option
board
in
place
until
they
are
snug.
Reinstall
the
Keypad
Support
Bracket
Step
16.
Reattach
the
keypad
support
bracket
to
the
hinged
mounting
panel
using
the
four
(4)
screws
and
lock
washers
removed
in
step
9.
Step
17.
Swing
the
hinged
mounting
panel
back
up
into
position.
Make
certain
that
the
keypad
ribbon
connector
is
tucked
into
thecabinet
and
not
pinched
by
the
panel.
Refasten
the
two
(2)
screws
to
the
top
of
the
panel.
Wire
the
Control
Option
and
Regulator
Boards
Step
18.
Wireyour
115
VAC
supply
to
the
correct
TB1
terminals
on
the
Control
Option
board.
Refer
to
table
B.1
and
to
figure
A.1.
Route
the
cables
through
the
right-hand
wire-routing
hole
at
the
bottom
of
the
drive.
Step
19.
Wire
your
115
VAC
control
devices
to
the
Control
Option
board’s
TB1
terminals,
then
wire
the
Control
Option
board’s
TB?
terminals
to
the
corresponding
terminals
on
the
drive's
Regulater
board.
Refer
to
table
B.2
and
figures
A.1
and
A.2
in
this
instruction
manual
and
to
your
drive’s
instruction
manual.
Step
20.
Reconnect
all
Regulator
board
cable
leads
to
the
appropriate
terminals
on
the
Regulator
board.
Refer
to
the
terminal
connections
documented
in
step
8
or
to
the
appropriate
instruction
manual
for
the
speed
feedback
device
that
is
being
used.
Route
the
wire
through
the
right-hand
wire-routing
hole
at
the
bottom
of
the
drive,
away
from
the
AC
lines.
installing
the
115
VAC
Control!
Option
Board
in
25-60
HP
Drives
(continued)
Reinstall
the
Cover
and
Apply
Power
Step
21.
Reinstall
the
drive
cover.
Align
all
cover
screws
into
the
heat
sink
before
tightening
any
of
them.
Make
certain
that
no
wires
or
cables
are
being
pinched
by
the
cover.
(For
NEMA
4X/12
covers,
refer
to
the
appropriate
section
in
your
drive’s
instruction
manual.)
Step
22.
Remove
thelockout
and
tag.
Apply
power
to
the
drive.
SELF
will
be
displayed
while
the
drive
performs
power-up
diagnostics.
Hardware
installation
of
the
115
VAC
Control
Option
board
is
complete.
3-3
4.0
INSTALLING
THE
115
VAC
CONTROL
OPTION
BOARD
IN
60-100
HP
AND
100-150
HP
DRIVES
ONLY
QUALIFIED
PERSONNEL
FAMILIAR
WITH
THE
CONSTRUCTION
AND
OPERATION
OF
THIS
EQUIPMENT
AND
THE
HAZARDS
INVOLVED
SHOULD
INSTALL,
ADJUST,
OPERATE,
AND/OR
SERVICE
THIS
EQUIPMENT.
READ
AND
UNDERSTAND
THIS
INSTRUCTION
MANUAL
AND
OTHER
APPLICABLE
MANUALS
IN
THEIR
ENTIRETY
BEFORE
PROCEEDING.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
THE
DRIVE
IS
AT
LINE
VOLTAGE
WHEN
CONNECTED
TO
INCOMING
AC
POWER.
DISCONNECT,
LOCK
OUT,
AND
TAG
ALL
INCOMING
POWER
TO
THE
DRIVE
BEFORE
PERFORMING
THE
FOLLOWING
PROCEDURE.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
DC
BUS
CAPACITORS
RETAIN
HAZARDOUS
VOLTAGES
AFTER
INPUT
POWER
HAS
BEEN
DISCONNECTED.
AFTER
DISCONNECTING
INPUT
POWER,
WAIT
FIVE
(5)
MINUTES
FORTHE
DC
BUS
CAPACITORS
TO
DISCHARGE
AND
THEN
CHECK
THE
VOLTAGE
WITH
A
VOLTMETER
TO
ENSURE
THE
DC
BUS
CAPACITORS
ARE
DISCHARGED
BEFORE
TOUCHING
ANY
INTERNAL
COMPONENTS.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
CAUTION:
Do
not
route
signal
wiring
with
power
wiring
in
the
same
conduit.
This
may
cause
interference
with
drive
operation.
Route
signal
and
power
wiring
in
separate
conduit.
Failure
to
observe
this
precaution
could
result
in
damage
to,
or
destruction
of,
the
equipment.
Use
the
following
procedure
to
install
a
115
VAC
Control
Option
board
(M/N
2LB3000)}
in
60
to
100
HP
and
100
to
150
HP
GV3000
drives.
Refer
to
the
instruction
manual
for
your
drive
as
you
perform
this
procedure.
NOTE:
Read
and
understand
the
warning
labels
on
the
drive
before
proceeding.
Remove
the
Keypad
Support
Bracket
from
the
Drive
Step
1.
Disconnect,
lock
out,
and
tag
power
to
the
drive.
Step
2.
Wait
five
(5)
minutes
for
the
DC
bus
capacitors
to
discharge.
Step
3.
Remove
the
cover
by
removing
the
six
(6)
cover
retaining
screws.
Step
4.
Using
a
voltmeter,
verify
that
there
is
no
voltage
at
the
drive’s
AC
input
power
terminals
(R/L1,
S/L2,
T/L3).
Step
5.
Loosen
the
two
(2)
screws
from
the
top
of
the
hinged
panel
on
which
the
keypad
support
bracket
is
mounted,
then
tilt
the
mounting
panel
forward
out
of
the
drive
chassis.
Step
6.
Check
the
DC
bus
potential
(+,
—
terminals)
with
a
voltmeter
as
described
in
your
drive’s
instruction
manual
to
ensure
that
the
DC
bus
capacitorsare
discharged.
4-4
4-2
installing
the
115
VAC
Control
Option
Board
in
60-100
HP
and
100-150
HP
Drives
(continued)
WARNING
THE
DRIVE
CONTAINS
PRINTED
CIRCUIT
BOARDS
THAT
ARE
STATIC-SENSITIVE.
AN
ANTI-STATIC
WRIST
BAND
SHOULD
BE
WORN
BY
ANY
PERSON
WHO
TOUCHES
THE
DRIVE’S
COMPONENTS,
CONNECTORS,
OR
LEADS.
ERRATIC
MACHINE
OPERATION
AND
DAMAGE
TO,
OR
DESTRUCTION
OF,
EQUIPMENT
MAY
RESULT
IF
THIS
PROCEDURE
IS
NOT
FOLLOWED.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
MAY
RESULT
IN
BODILY
INJURY.
Step
7.
Step
8.
Step
9.
Swing
the
hinged
mounting
panel
back
into
position
in
the
drive
chassis.
Note
the
cable
lead
connections
to
the
Regulator
board
terminal
strip.
Record
these
connections
now.
Then
disconnect
these
cable
leacs
from
the
Regulator
board
terminal
strip.
Remove
the
four
(4)
screws
and
lock
washers
that
fasten
the
keypad
support
bracket
to
the
hinged
mounting
panel.
Use
a
magnetic
screwdriver
to
retain
the
screws
and
keep
them
from
falling
inside
the
drive.
Be
sure
to
hold
the
keypad
support
bracket
as
you
remove
the
screws.
Set
aside
the
screws
and
lock
washers
for
later
use.
NOTE:
The
bracket
is
connected
to
the
drive
by
wiring.
Do
not
attempt
to
lift
the
bracket
out
completely
as
this
may
damage
or
puil
out
wiring.
Step
10.
Step
11.
Step
12.
Step
13.
Step
14.
Step
15.
Locate
theControl
Option
board
support
tabs
on
the
support
bracket.
They
are
below
and
behind
the
Regulator
board.
The
Control
Option
board
is
attached
to
these
tabs
using
the
four
screws
and
nuts
provided.
Place
a
washer
on
each
of
the
screws
provided
with
the
kit.
Hold
the
Control
Option
boardso
the
row
of
connectors
is
at
the
same
end
and
faces
the
same
direction
as
the
row
of
connectors
on
the
Regulator
board.
Working
from
below
the
support
tabs,
line
up
the
holes
in
the
Gontrol
Option
board
with
the
holes
in
the
support
tabs.
Insert
one
screw
trom
below
through
the
hole
in
theoption
board
and
thehole
in
the
support
tab
and
then
thread
a
nut
on
the
end
of
the
screw.
Repeat
this
procedure
for
the
remaining
three
screws.
Hand
tighten
the
screws
and
nuts
holding
theControl
Option
board
in
place
until
they
are
snug.
Reinstall
the
Keypad
Support
Bracket
Step
16.
Step
17.
Reattach
the
keypad
support
bracket
to
the
hinged
mounting
panel
using
the
four
(4)
screws
and
lock
washers
removed
in
step
9.
Swing
the
hinged
mounting
panel
back
up
into
position.
Make
sure
that
no
wires
or
cables
are
pinched
by
the
panel.
Refasten
the
two
(2)
screws
to
the
top
of
the
panel.
Wire
the
Control
Option
and
Regulator
Boards
Step
18.
Step
19.
Step
20.
Wire
your
115
VAC
supply
to
the
correct
TB1
terminals
on
the
Control
Option
board.
Refer
to
table
B.1
and
to
figure
A.1.
Wire
your
115
VAC
contral
devices
to
the
Control
Option
board’s
TB1
terminals,
then
wire
the
Control
Option
board’s
TB?
terminals
to
the
corresponding
terminals
on
the
drive's
Regulater
board.
Refer
to
table
B.2
and
figures
A.1
and
A.2
in
this
instruction
manual
and
to
your
drive’s
instruction
manual.
Connect
all
Regulator
board
cable
leads
to
the
appropriate
terminals
on
the
Regulator
board.
Refer
to
the
terminal
connections
documented
in
step
8
or
to
the
appropriate
instruction
manual
for
the
speed
feedback
device
that
is
being
used.
Route
the
wire
through
the
right-hand
wire-routing
hole
at
the
bottom
of
the
drive,
away
from
AC
lines.
installing
the
115
VAC
Control
Option
Board
in
60-100
HP
and
100-150
HP
Drives
(continued)
Reinstall
the
Cover
and
Apply
Power
Step
21.
Reinstall
the
drive
cover.
Align
all
cover
screws
into
the
heat
sink
before
tightening
any
of
them.
Make
certain
that
no
wires
or
cables
are
being
pinched
by
the
cover.
Step
22.
Remove
thelockout
and
tag.
Apply
power
to
the
drive.
SELF
will
be
displayed
while
the
drive
performs
power-up
diagnostics.
Hardware
installation
of
the
115
VAC
Control
Option
board
is
complete.
4-3
5.0
INSTALLING
THE
115
VAC
CONTROL
OPTION
BOARD
IN
200-400
HP
DRIVES
ONLY
QUALIFIED
PERSONNEL
FAMILIAR
WITH
THE
CONSTRUCTION
AND
OPERATION
OF
THIS
EQUIPMENT
AND
THE
HAZARDS
INVOLVED
SHOULD
INSTALL,
ADJUST,
OPERATE,
AND/OR
SERVICE
THIS
EQUIPMENT.
READ
AND
UNDERSTAND
THIS
INSTRUCTION
MANUAL
AND
OTHER
APPLICABLE
MANUALS
IN
THEIR
ENTIRETY
BEFORE
PROCEEDING.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
THE
DRIVE
IS
AT
LINE
VOLTAGE
WHEN
CONNECTED
TO
INCOMING
AC
POWER.
DISCONNECT,
LOCK
OUT,
AND
TAG
ALL
INCOMING
POWER
TO
THE
DRIVE
BEFORE
PERFORMING
THE
FOLLOWING
PROCEDURE.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
DC
BUS
CAPACITORS
RETAIN
HAZARDOUS
VOLTAGES
AFTER
INPUT
POWER
HAS
BEEN
DISCONNECTED.
AFTER
DISCONNECTING
INPUT
POWER,
WAIT
FIVE
(5)
MINUTES
FOR
THE
DC
BUS
CAPACITORS
TO
DISCHARGE
AND
THEN
CHECK
THE
VOLTAGE
WITH
A
VOLTMETER
TO
ENSURE
THE
DC
BUS
CAPACITORS
ARE
DISCHARGED
BEFORE
TOUCHING
ANY
INTERNAL
COMPONENTS.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
COULD
RESULT
IN
SEVERE
BODILY
INJURY
OR
LOSS
OF
LIFE.
CAUTION:
Do
not
route
signal
wiring
with
power
wiring
in
the
same
conduit.
This
may
cause
interference
with
drive
operation.
Route
signal
and
power
wiring
in
separate
conduit.
Failure
to observe
this
precaution
could
result
in
damage
to,
or
destruction
of,
the
equipment.
Use
the
following
procedure
to
install
a
115
VAC
Control
Option
board(M/N
2LB3000)
in
200
to
400
HP
GV3000
drives.
Refer
to
your
drive’s
instruction
manual
as
you
perform
this
procedure.
NOTE:
Read
and
understand
the
warning
labels
on
the
drive
before
proceeding.
Remove
the
Keypad
Support
Bracket
from
the
Drive
Step
1.
Disconnect,
lock
out,
and
tag
power
to
the
drive.
Step
2.
Wait
five
(5)
minutes
for
the
DC
bus
capacitors
to
discharge.
Step
3.
Open
the
drive
cabinet.
Step
4.
Using
a
voltmeter,
verify
that
there
is
no
voltage
at
the
drive’s
AC
input
power
terminals
(R/L1,
S/L2,
T/L3).
Step
5.
Loosen
the
two
(2)
screws
from
the
top
of
the
hinged
panel
on
which
the
keypad
support
bracket
is
mounted,
then
tilt
the
mounting
panel
forward
out
of
the
drive
chassis.
Step
6.
Check
the
DC
bus
potential
(+,
—
terminals)
with
a
voltmeter
as
described
in
your
drive’s
instruction
manual
to
ensure
that
the
DC
bus
capacitorsare
discharged.
5-1
installing
the
115
VAC
Control
Option
Board
in
200-400
HP
Drives
(continued)
WARNING
THE
DRIVE
CONTAINS
PRINTED
CIRCUIT
BOARDS
THAT
ARE
STATIC-SENSITIVE.
AN
ANTI-STATIC
WRIST
BAND
SHOULD
BE
WORN
BY
ANY
PERSON
WHO
TOUCHES
THE
DRIVE’S
COMPONENTS,
CONNECTORS,
OR
LEADS.
ERRATIC
MACHINE
OPERATION
AND
DAMAGE
TO,
OR
DESTRUCTION
OF,
EQUIPMENT
MAY
RESULT
IF
THIS
PROCEDURE
IS
NOT
FOLLOWED.
FAILURE
TO
OBSERVE
THIS
PRECAUTION
MAY
RESULT
IN
BODILY
INJURY.
Step
7.
Swing
the
hinged
mounting
panel
back
into
position
in
the
drive
chassis.
Step
8.
Note
the
cable
lead
connections
to
the
Regulator
board
terminal
strip.
Record
these
connections
now.
Then
disconnect
thesecable
leads
from
the
Regulator
board
terminal
strip.
Step
9.
Remove
the
four
(4)
screws
and
lock
washers
that
fasten
the
keypad
support
bracket
to
the
hinged
mounting
panel.
Use
a
magnetic
screwdriver
to
retain
the
screws
and
keep
them
from
falling
inside
the
drive.
Be
sure
to
hold
the
keypad
support
bracket
as
you
remove
the
screws.
Set
aside
the
screws
and
lock
washers
for
later
use.
NOTE:
The
bracket
is
connected
to
the
drive
by
wiring.
Do
not
attempt
to
lift
the
bracket
out
completely
as
this
may
damage
or
pull
out
wiring.
Step
10.
Locate
the
Control
Option
board
support
tabs
on
the
support
bracket.
They
are
below
and
behind
the
regulator
board.
The
Control
Option
board
is
attached
to
these
tabs
using
the
four
screws
and
nuts
provided.
Step
11.
Place
a
washer
on
each
of
the
screws
provided
with
the
kit.
Step
12.
Hold
the
Control
Option
board
so
the
row
of
connectors
is
at
the
same
end
and
faces
the
same
direction
as
the
row
of
connectors
on
the
Regulator
board.
Step
13.
Working
from
below
the
support
tabs,
line
up
the
holes
in
theControl
Option
board
with
the
holes
in
the
support
tabs.
Step
14.
Insert
one
screw
from
below
through
the
hole
in
theControl
Option
board
and
thehole
in
the
support
tab
and
then
thread
a
nut
on
the
end
of
thescrew.
Repeat
this
procedure
for
the
remaining
three
screws.
Step
15.
Hand
tighten
the
screws
and
nuts
holding
theControl
Option
board
in
place
until
they
are
snug.
Reinstall
the
Keypad
Support
Bracket
Step
16.
Reattach
the
keypad
support
bracket
to
the
hinged
mounting
panel
using
the
four
(4)
screws
and
lock
washers
removed
in
step
9.
Step
17.
Swing
the
hinged
mounting
panel
back
up
into
position.
Make
sure
that
no
wires
or
cables
are
pinched
by
the
panel.
Refasten
the
two
(2)
screws
to
the
top
of
the
panel.
Wire
the
Control
Option
and
Regulator
Boards
Step
18.
Wireyour
115
VAC
supply
to
the
correct
TB1
terminals
on
the
Control
Option
board.
Refer
to
table
B.1
and
te
figure
A.1.
Step
19.
Wireyour
115
VAC
control
devices
to
theControl
Option
board’s
TB1
terminals,
then
wire
the
Control
Option
board’s
TB2
terminals
to
the
corresponding
terminals
on
the
drive’s
Regulator
board.
Refer
totable
B.2
and
figures
A.1
and
A.2
in
this
instruction
manual
and
to
your
drive’s
instruction
manual.
Step
20.
Reconnect
all
cable
leads
to
the
appropriate
terminals
on
the
Regulator
board.
Refer
to
the
terminal
connections
documented
in
step
8
or
to
the
appropriate
instruction
manual
for
the
speed
feedback
device
that
is
being
used.
For
wire
routing,
refer
to
your
drive’s
instruction
manual.
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