Rockwell Automation Allen-Bradley 1606-XLE192BM User manual

Power Supply - 12V, 16 A,
192 W, Single-phase Input
Catalog Numbers 1606-XLE192BM, 1606-XLE192BDM
Reference Manual Original Instructions

2Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
Power Supply - 12V, 16 A, 192 W, Single-phase Input Reference Manual
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to
be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 3
Table of Contents
Terminology and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Input Inrush Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hold-up Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
DC OK Relay Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Remote ON/OFF Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Efficiency and Power Losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lifetime Expectancy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mean Time Between Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Functional Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Terminals and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Daisy Chaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Front Side and User Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Protection Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Dielectric Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Other Fulfilled Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Physical Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Wall or Panel Mount Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Side Mount Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1606-XLSRED4HE Redundancy Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Peak Current Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Back-feeding Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
External Input Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Output Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Parallel Use To Increase Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Parallel Use for Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Series Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Inductive and Capacitive Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Charging of Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Operation on Two Phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Use In a Tightly Sealed Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Mounting Orientations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
Notes:

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 5
Terminology and
Abbreviations
All parameters in this document are typical values that are specified under the
following conditions unless otherwise noted:
•230VAC,50Hzinputvoltage
• 12V, 16 A output
• 25 °C (77 °F) ambient temperature
• after a 5 minutes run-in time
Product Overview
The 1606-XLE192BM and 1606-XLE192BDM are high-end power supplies that
fall in a medium price range without compromising quality, reliability, or
performance. These units offer high efficiency, advanced inrush current
limitation, active power factor correction (PFC), and a wide operational
temperature range.
1606-XLE192BM and 1606-XLE192BDM offer the essential basic functions of a
power supply. They have a power reserve of 20% included, which can even be
used continuously at temperatures up to 45 °C (113 °F). They can deliver three
times the nominal output current for at least 12 ms, which helps to trip fuses
on faulty output branches.
Terms Descriptions
PE The abbreviation for Protective Earth. PE has the same meaning as the symbol.
The symbol for Protective Earth.
Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.
AC 230V A value that is displayed with the AC or DC before the value represents a nominal voltage with standard tolerances (usually ±15%) included. For example, DC 12V
describes a 12V battery disregarding whether it is full (13.7V) or flat (10V).
230V AC A value with the unit (V AC) at the end is a momentary value without any additional
tolerances included.
50 Hz versus 60 Hz As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50 Hz
mains frequency. AC 120V parameters are valid for 60 Hz mains frequency.
nom Indicates a nominal value.
typ Indicates a typical value.
— (alone in table cell) A dash alone in a table cell indicates that there is no information to be included in that
cell.
Figure 1 - 1606-XLE192BM Power Supply Figure 2 - 1606-XLE192BDM Power Supply

6Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
These units are suitable for a wide variety of applications due to their high
immunity to transients and power surges, low electromagnetic emission, shut-
down input, DC OK relay contact, and large international approval package.
Product features:
• AC 100…240V wide-range input
• Width only 39 mm (1.54 in.)
• Efficiency up to 94.3%
• Excellent partial load efficiency
• 20% output power reserves
• Safe HiccupPLUS Overload mode
• Easy fuse breaking due to high overload peak current
• Active power factor correction (PFC)
• Minimal inrush current surge
• Full power between -25…+60 °C (-13…+140 °F)
• Remote ON / OFF function
•DCOKrelaycontact
Specifications
Catalog Numbers
Attributes Values Notes
Output voltage DC 12V Nominal
Adjustment range 12…15V DC Factory setting 12.0V
Output current
19.2…15.4 A Below 45 °C (113 °F) ambient
16.0…12.8 A At 60 °C (140 °F) ambient
12.0…9.6 A At 70 °C (158 °F) ambient
Derate linearly between 45…70 °C (113…158 °F)
Input voltage AC AC 100…240V
-15% / +10%
Mains frequency 50…60 Hz ±6%
Input current AC 1.74 / 0.92 A
At 120 / 230V AC
Power factor 0.99 / 0.96 At 120 / 230V AC
Input voltage DC DC 110…150V ±20% For 1606-XLE192BM
DC 110…300V ±20% For 1606-XLE192BDM
Input current DC
1.90 A At 110V DC
1.38 A At 150V DC
0.68 A At 300V DC
Input inrush current
6 / 9 A
peak
At 120 / 230V AC, 40 °C (104 °F)
Efficiency 92.8 / 94.3% At 120 / 230V AC
Losses 14.9 / 11.6 W At 120 / 230V AC
Hold-up time 50 ms —
Temperature range -25…+70 °C (-13…+158 °F) —
Size (w x h x d) 39 x 124 x 117 mm
(1.54 x 4.88 x 4.6 in.) Without DIN rail
Weight 600 g (1.3 lb) —
Catalog Numbers Descriptions
1606-XLE192BM Power supply without extended DC input
1606-XLE192BDM Power supply with extended DC input
1606-XLA-S44 Side mount bracket
1606-XLA-XLE Wall or panel mount bracket

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 7
AC Input
Attributes Values Notes
AC input Nom AC 100…240V Suitable for TN-, TT-, and IT mains networks
AC input range Min 85…264V AC Continuous operation
Min 264…300V AC For 500 ms max
Allowed voltage L or N to earth Max 300V AC Continuous, IEC 62103
Input frequency Nom 50…60 Hz ±6%
Turn-on voltage Typ 80V AC Steady-state value, see Figure 3
Shut-down voltage Typ 70V AC Steady-state value, see Figure 3
Typ 55V AC Dynamic value (250 ms)
External input protection — See recommendations in External Input Protection on page 25.
Attributes Values Notes
AC 100V AC 120V AC 230V
Input current Typ 2.11 A 1.74 A 0.92 A At 12V, 16 A, see Figure 5
Power factor(1) Typ 0.99 0.99 0.96 At 12V, 16 A, see Figure 6
Crest factor(2) Typ 1.5 1.65 1.65 At 12V, 16 A
Startup delay Typ 300 ms 290 ms 240 ms See Figure 4
Rise time Typ 18 ms 18 ms 18 ms At 12V, 16 A constant current load, 0 mF load capacitance, see Figure 4
Typ 35 ms 35 ms 35 ms At 12V, 16 A constant current load, 16 mF load capacitance, see Figure 4
Turn-on overshoot Max 200 mV 200 mV 200 mV See Figure 4
(1) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.
(2) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.
Figure 3 - Input Voltage Range Figure 4 - Turn-on Behavior, Definitions
Turn-on
85V
Rated
input range
500 ms max
V
IN
P
OUT
300V AC264V
Shut-down
Start-up
delay Rise Time
Ove rshoot
- 5%
Output
Voltage
Input
Voltage
Figure 5 - Input Current Versus Output Current at 12V Output Voltage Figure 6 - Power Factor Versus Output Current at 12V Output Voltage
20 A
0
0.5
1.0
1.5
2.0
2.5
3 A
Input Current, typ
18
Output Current
a) 100V AC
b) 120V AC
c) 230V AC
(a)
(b)
(c)
161412108
6
42
0
Power Factor, typ
2 4 6 8 10 12 20 A
0.75
0.8
0.85
0.9
0.95
1.0
16
Output Current
14 18
(a)
(b)
(c)
(a) 100V AC
(b) 120V AC
(c) 230V AC

8Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
DC Input
Figure 7 - Wiring for DC Input
Instructions for DC use:
• Use a battery or a similar DC source. A supply from the intermediate DC
bus of a frequency converter is not recommended and can cause a
malfunction or damage the unit.
• Connect + pole to L and – pole to N.
• Connect the PE terminal to an earth wire or to the machine ground.
Attributes Values Notes
Input voltage DC Nom DC 110…150V ±20% For 1606-XLE192BM
Nom DC 110…300V ±20% For 1606-XLE192BDM
Input voltage range DC Min 88…180V DC For 1606-XLE192BM
Min 88…360V DC For 1606-XLE192BDM
DC input current
Typ 1.90 A At 110V DC, 12V, 16 A
Typ 1.38 A At 150V DC, 12V, 16 A
Typ 0.68 A At 300V DC, 12V, 16 A
Allowed voltage L/N to earth Max 375V DC Continuous, IEC 62477-1
Turn-on voltage Typ 80V DC Steady state value
Shut-down voltage Typ 70V DC Steady state value
Typ 55V AC Dynamic value (250 ms)
+
-
Load
L
PE
+
-
Power Supply
AC
Battery
N
DC

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 9
Input Inrush Current An active inrush limitation circuit (NTCs, which are bypassed by a relay
contact) limits the input inrush current after turn-on of the input voltage.
The charging current into EMI suppression capacitors is disregarded in the
first microseconds after switch-on.
Figure 8 - Typical Turn-on Behavior at Nominal Load, 120V AC Input, and 25 °C (77 °F) Ambient
Figure 9 - Typical Turn-on Behavior at Nominal Load, 230V AC Input, and 25 °C (77 °F) Ambient
Attributes Values Notes
AC 100V AC 120V AC 230V
Inrush current
Max 11 Apeak 7 Apeak 11 Apeak At 40 °C (104 °F), cold start
Typ 9 Apeak 6 Apeak 6 Apeak At 25 °C (77 °F), cold start
Typ 9 Apeak 6 Apeak 9 Apeak At 40 °C (104 °F), cold start
Inrush energy Max 0.1 A2s0.1A
2s0.4A 2s At 40 °C (104 °F), cold start
50 ms/DIV
Input current
2 A/DIV
Input voltage
250V/DIV
6 A
Output voltage 10V/DIV
50 ms/DIV
Input current
2 A/DIV
Input voltage
500V/DIV
Output voltage 10V/DIV
6 A

10 Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
Output
Figure 12 - Short-circuit on Output, HiccupPLUS Mode, Typ
Attributes Values Notes
Output voltage Nom 12V DC —
Adjustment range
Min 12…15V DC Guaranteed value
Max 16.5V DC This is the max output voltage that can occur at the clockwise end position of the
potentiometer due to tolerances. It is not guaranteed that this value can be achieved.
Factory settings Typ 12.0V DC ±0.2% At full load and cold unit
Line regulation Max 10 mV Between 85…300V AC
Load regulation Max 50 mV Between 0…19.2 A, static value, see Figure 10
Ripple and noise voltage Max 50 mVpp Bandwidth 20 Hz…20 MHz, 50 Ω
Output current
Nom 19.2 A(1) At 12V and an ambient temperature below 45 °C (113 °F), see Figure 27 on page 18
Nom 16 A At 12V and 60 °C (140 °F) ambient temperature, see Figure 10
Nom 12 A At 12V and 70 °C (158 °F) ambient temperature, see Figure 27 on page 18
Nom 15.4 A(1) At 15V and an ambient temperature below 45 °C (113 °F), see Figure 27 on page 18
Nom 12.8 A At 15V and 60 °C (140 °F) ambient temperature, see Figure 10
Nom 9.6 A At 15V and 70 °C (158 °F) ambient temperature, see Figure 27 on page 18
Typ 48 A For minimal 12 ms once every 5 seconds, see Figure 11. The output voltage stays above
10V. See Peak Current Capability on page 24 for more peak current measurements. For
AC 100V mains, the pulse length is shorter than 12 ms.
Overload behavior — Continuous current Output voltage above 6.5V DC, see Figure 10
—HiccupPLUS mode(2) Output voltage below 6.5V DC, see Figure 10
Short-circuit current
Min 20.5 A(3) Load impedance <30 mΩ, see Figure 12
Max 25.5 A(3) Load impedance <30 mΩ, see Figure 12
Max 7.3 A Average (R.M.S.) current, load impedance 50 mΩ, see Figure 12
Min 50 A Up to 12 ms, load impedance <30 mΩ, see Figure 11
Typ 55 A Up to 12 ms, load impedance <30 mΩ, see Figure 11
Output capacitance Typ 5350 μF Included inside the power supply
(1) Power Boost This power/ current is continuously allowed up to an ambient temperature of 45 °C (113 °F). Above 45 °C (113 °F), do not use this power/
current longer than a duty cycle of 10% and/ or not longer than 1 minute every 10 minutes.
(2) HiccupPLUS mode At heavy overloads (when output voltage falls below 6.5V), the power supply delivers continuous output current for 2 s. After this, the
output is switched off for approx 18 s before a new start attempt is automatically performed. This cycle is repeated as long as the overload exists. If the
overload has been cleared, the device operates normally. See Figure 11.
(3) Discharge current of output capacitors is not included.
Figure 10 - Output Voltage Versus Output Current, Typ Figure 11 - Dynamic Output Current Capability, Typ
Output Voltage
0
020
2
4
6
16V
8
10
12
35 A10515 25 30
14
Adjustment
Range
Output Current
Continuous
current
Hiccup
PLUS
mode
Output Voltage (dynamic behavior, < 12 ms)
0
0
2
4
8
16V
10
12
14
80 A3216 48 648 24405672
6
Adjustment
Range
Output Current
Output
Current
0
23 A
18 s 18 s
18 s 2 s 2 s
2 s
t
Short -circuit Normal
operation
Normal
operation