Rockwell Automation Allen-Bradley 1606-XLE192BM User manual

Power Supply - 12V, 16 A,
192 W, Single-phase Input
Catalog Numbers 1606-XLE192BM, 1606-XLE192BDM
Reference Manual Original Instructions

2Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
Power Supply - 12V, 16 A, 192 W, Single-phase Input Reference Manual
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to
be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 3
Table of Contents
Terminology and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Input Inrush Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hold-up Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
DC OK Relay Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Remote ON/OFF Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Efficiency and Power Losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lifetime Expectancy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Mean Time Between Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Functional Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Terminals and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Daisy Chaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Front Side and User Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Protection Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Dielectric Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Other Fulfilled Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Physical Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Wall or Panel Mount Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Side Mount Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1606-XLSRED4HE Redundancy Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Peak Current Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Back-feeding Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
External Input Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Output Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Parallel Use To Increase Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Parallel Use for Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Series Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Inductive and Capacitive Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Charging of Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Operation on Two Phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Use In a Tightly Sealed Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Mounting Orientations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
Notes:

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 5
Terminology and
Abbreviations
All parameters in this document are typical values that are specified under the
following conditions unless otherwise noted:
•230VAC,50Hzinputvoltage
• 12V, 16 A output
• 25 °C (77 °F) ambient temperature
• after a 5 minutes run-in time
Product Overview
The 1606-XLE192BM and 1606-XLE192BDM are high-end power supplies that
fall in a medium price range without compromising quality, reliability, or
performance. These units offer high efficiency, advanced inrush current
limitation, active power factor correction (PFC), and a wide operational
temperature range.
1606-XLE192BM and 1606-XLE192BDM offer the essential basic functions of a
power supply. They have a power reserve of 20% included, which can even be
used continuously at temperatures up to 45 °C (113 °F). They can deliver three
times the nominal output current for at least 12 ms, which helps to trip fuses
on faulty output branches.
Terms Descriptions
PE The abbreviation for Protective Earth. PE has the same meaning as the symbol.
The symbol for Protective Earth.
Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.
AC 230V A value that is displayed with the AC or DC before the value represents a nominal voltage with standard tolerances (usually ±15%) included. For example, DC 12V
describes a 12V battery disregarding whether it is full (13.7V) or flat (10V).
230V AC A value with the unit (V AC) at the end is a momentary value without any additional
tolerances included.
50 Hz versus 60 Hz As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50 Hz
mains frequency. AC 120V parameters are valid for 60 Hz mains frequency.
nom Indicates a nominal value.
typ Indicates a typical value.
— (alone in table cell) A dash alone in a table cell indicates that there is no information to be included in that
cell.
Figure 1 - 1606-XLE192BM Power Supply Figure 2 - 1606-XLE192BDM Power Supply

6Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
These units are suitable for a wide variety of applications due to their high
immunity to transients and power surges, low electromagnetic emission, shut-
down input, DC OK relay contact, and large international approval package.
Product features:
• AC 100…240V wide-range input
• Width only 39 mm (1.54 in.)
• Efficiency up to 94.3%
• Excellent partial load efficiency
• 20% output power reserves
• Safe HiccupPLUS Overload mode
• Easy fuse breaking due to high overload peak current
• Active power factor correction (PFC)
• Minimal inrush current surge
• Full power between -25…+60 °C (-13…+140 °F)
• Remote ON / OFF function
•DCOKrelaycontact
Specifications
Catalog Numbers
Attributes Values Notes
Output voltage DC 12V Nominal
Adjustment range 12…15V DC Factory setting 12.0V
Output current
19.2…15.4 A Below 45 °C (113 °F) ambient
16.0…12.8 A At 60 °C (140 °F) ambient
12.0…9.6 A At 70 °C (158 °F) ambient
Derate linearly between 45…70 °C (113…158 °F)
Input voltage AC AC 100…240V
-15% / +10%
Mains frequency 50…60 Hz ±6%
Input current AC 1.74 / 0.92 A
At 120 / 230V AC
Power factor 0.99 / 0.96 At 120 / 230V AC
Input voltage DC DC 110…150V ±20% For 1606-XLE192BM
DC 110…300V ±20% For 1606-XLE192BDM
Input current DC
1.90 A At 110V DC
1.38 A At 150V DC
0.68 A At 300V DC
Input inrush current
6 / 9 A
peak
At 120 / 230V AC, 40 °C (104 °F)
Efficiency 92.8 / 94.3% At 120 / 230V AC
Losses 14.9 / 11.6 W At 120 / 230V AC
Hold-up time 50 ms —
Temperature range -25…+70 °C (-13…+158 °F) —
Size (w x h x d) 39 x 124 x 117 mm
(1.54 x 4.88 x 4.6 in.) Without DIN rail
Weight 600 g (1.3 lb) —
Catalog Numbers Descriptions
1606-XLE192BM Power supply without extended DC input
1606-XLE192BDM Power supply with extended DC input
1606-XLA-S44 Side mount bracket
1606-XLA-XLE Wall or panel mount bracket

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 7
AC Input
Attributes Values Notes
AC input Nom AC 100…240V Suitable for TN-, TT-, and IT mains networks
AC input range Min 85…264V AC Continuous operation
Min 264…300V AC For 500 ms max
Allowed voltage L or N to earth Max 300V AC Continuous, IEC 62103
Input frequency Nom 50…60 Hz ±6%
Turn-on voltage Typ 80V AC Steady-state value, see Figure 3
Shut-down voltage Typ 70V AC Steady-state value, see Figure 3
Typ 55V AC Dynamic value (250 ms)
External input protection — See recommendations in External Input Protection on page 25.
Attributes Values Notes
AC 100V AC 120V AC 230V
Input current Typ 2.11 A 1.74 A 0.92 A At 12V, 16 A, see Figure 5
Power factor(1) Typ 0.99 0.99 0.96 At 12V, 16 A, see Figure 6
Crest factor(2) Typ 1.5 1.65 1.65 At 12V, 16 A
Startup delay Typ 300 ms 290 ms 240 ms See Figure 4
Rise time Typ 18 ms 18 ms 18 ms At 12V, 16 A constant current load, 0 mF load capacitance, see Figure 4
Typ 35 ms 35 ms 35 ms At 12V, 16 A constant current load, 16 mF load capacitance, see Figure 4
Turn-on overshoot Max 200 mV 200 mV 200 mV See Figure 4
(1) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.
(2) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.
Figure 3 - Input Voltage Range Figure 4 - Turn-on Behavior, Definitions
Turn-on
85V
Rated
input range
500 ms max
V
IN
P
OUT
300V AC264V
Shut-down
Start-up
delay Rise Time
Ove rshoot
- 5%
Output
Voltage
Input
Voltage
Figure 5 - Input Current Versus Output Current at 12V Output Voltage Figure 6 - Power Factor Versus Output Current at 12V Output Voltage
20 A
0
0.5
1.0
1.5
2.0
2.5
3 A
Input Current, typ
18
Output Current
a) 100V AC
b) 120V AC
c) 230V AC
(a)
(b)
(c)
161412108
6
42
0
Power Factor, typ
2 4 6 8 10 12 20 A
0.75
0.8
0.85
0.9
0.95
1.0
16
Output Current
14 18
(a)
(b)
(c)
(a) 100V AC
(b) 120V AC
(c) 230V AC

8Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
DC Input
Figure 7 - Wiring for DC Input
Instructions for DC use:
• Use a battery or a similar DC source. A supply from the intermediate DC
bus of a frequency converter is not recommended and can cause a
malfunction or damage the unit.
• Connect + pole to L and – pole to N.
• Connect the PE terminal to an earth wire or to the machine ground.
Attributes Values Notes
Input voltage DC Nom DC 110…150V ±20% For 1606-XLE192BM
Nom DC 110…300V ±20% For 1606-XLE192BDM
Input voltage range DC Min 88…180V DC For 1606-XLE192BM
Min 88…360V DC For 1606-XLE192BDM
DC input current
Typ 1.90 A At 110V DC, 12V, 16 A
Typ 1.38 A At 150V DC, 12V, 16 A
Typ 0.68 A At 300V DC, 12V, 16 A
Allowed voltage L/N to earth Max 375V DC Continuous, IEC 62477-1
Turn-on voltage Typ 80V DC Steady state value
Shut-down voltage Typ 70V DC Steady state value
Typ 55V AC Dynamic value (250 ms)
+
-
Load
L
PE
+
-
Power Supply
AC
Battery
N
DC

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 9
Input Inrush Current An active inrush limitation circuit (NTCs, which are bypassed by a relay
contact) limits the input inrush current after turn-on of the input voltage.
The charging current into EMI suppression capacitors is disregarded in the
first microseconds after switch-on.
Figure 8 - Typical Turn-on Behavior at Nominal Load, 120V AC Input, and 25 °C (77 °F) Ambient
Figure 9 - Typical Turn-on Behavior at Nominal Load, 230V AC Input, and 25 °C (77 °F) Ambient
Attributes Values Notes
AC 100V AC 120V AC 230V
Inrush current
Max 11 Apeak 7 Apeak 11 Apeak At 40 °C (104 °F), cold start
Typ 9 Apeak 6 Apeak 6 Apeak At 25 °C (77 °F), cold start
Typ 9 Apeak 6 Apeak 9 Apeak At 40 °C (104 °F), cold start
Inrush energy Max 0.1 A2s0.1A
2s0.4A 2s At 40 °C (104 °F), cold start
50 ms/DIV
Input current
2 A/DIV
Input voltage
250V/DIV
6 A
Output voltage 10V/DIV
50 ms/DIV
Input current
2 A/DIV
Input voltage
500V/DIV
Output voltage 10V/DIV
6 A

10 Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
Output
Figure 12 - Short-circuit on Output, HiccupPLUS Mode, Typ
Attributes Values Notes
Output voltage Nom 12V DC —
Adjustment range
Min 12…15V DC Guaranteed value
Max 16.5V DC This is the max output voltage that can occur at the clockwise end position of the
potentiometer due to tolerances. It is not guaranteed that this value can be achieved.
Factory settings Typ 12.0V DC ±0.2% At full load and cold unit
Line regulation Max 10 mV Between 85…300V AC
Load regulation Max 50 mV Between 0…19.2 A, static value, see Figure 10
Ripple and noise voltage Max 50 mVpp Bandwidth 20 Hz…20 MHz, 50 Ω
Output current
Nom 19.2 A(1) At 12V and an ambient temperature below 45 °C (113 °F), see Figure 27 on page 18
Nom 16 A At 12V and 60 °C (140 °F) ambient temperature, see Figure 10
Nom 12 A At 12V and 70 °C (158 °F) ambient temperature, see Figure 27 on page 18
Nom 15.4 A(1) At 15V and an ambient temperature below 45 °C (113 °F), see Figure 27 on page 18
Nom 12.8 A At 15V and 60 °C (140 °F) ambient temperature, see Figure 10
Nom 9.6 A At 15V and 70 °C (158 °F) ambient temperature, see Figure 27 on page 18
Typ 48 A For minimal 12 ms once every 5 seconds, see Figure 11. The output voltage stays above
10V. See Peak Current Capability on page 24 for more peak current measurements. For
AC 100V mains, the pulse length is shorter than 12 ms.
Overload behavior — Continuous current Output voltage above 6.5V DC, see Figure 10
—HiccupPLUS mode(2) Output voltage below 6.5V DC, see Figure 10
Short-circuit current
Min 20.5 A(3) Load impedance <30 mΩ, see Figure 12
Max 25.5 A(3) Load impedance <30 mΩ, see Figure 12
Max 7.3 A Average (R.M.S.) current, load impedance 50 mΩ, see Figure 12
Min 50 A Up to 12 ms, load impedance <30 mΩ, see Figure 11
Typ 55 A Up to 12 ms, load impedance <30 mΩ, see Figure 11
Output capacitance Typ 5350 μF Included inside the power supply
(1) Power Boost This power/ current is continuously allowed up to an ambient temperature of 45 °C (113 °F). Above 45 °C (113 °F), do not use this power/
current longer than a duty cycle of 10% and/ or not longer than 1 minute every 10 minutes.
(2) HiccupPLUS mode At heavy overloads (when output voltage falls below 6.5V), the power supply delivers continuous output current for 2 s. After this, the
output is switched off for approx 18 s before a new start attempt is automatically performed. This cycle is repeated as long as the overload exists. If the
overload has been cleared, the device operates normally. See Figure 11.
(3) Discharge current of output capacitors is not included.
Figure 10 - Output Voltage Versus Output Current, Typ Figure 11 - Dynamic Output Current Capability, Typ
Output Voltage
0
020
2
4
6
16V
8
10
12
35 A10515 25 30
14
Adjustment
Range
Output Current
Continuous
current
Hiccup
PLUS
mode
Output Voltage (dynamic behavior, < 12 ms)
0
0
2
4
8
16V
10
12
14
80 A3216 48 648 24405672
6
Adjustment
Range
Output Current
Output
Current
0
23 A
18 s 18 s
18 s 2 s 2 s
2 s
t
Short -circuit Normal
operation
Normal
operation

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 11
Hold-up Time
DC OK Relay Contact This feature monitors the output voltage on the output terminals of a running
power supply.
Figure 15 - DC OK Relay Contact Behavior
Attributes Values Notes
AC 100V AC 120V AC 230V
Hold-up time
Typ 108 ms 108 ms 108 ms At 12V, 8 A, see Figure 13
Min 81 ms 81 ms 81 ms At 12V, 8 A, see Figure 13
Typ 50 ms 50 ms 50 ms At 12V, 16 A, see Figure 13
Min 38 ms 38 ms 38 ms At 12V, 16 A, see Figure 13
Figure 13 - Hold-up Time Versus Input Voltage Figure 14 - Shutdown Behavior, Definitions
0
20
40
120 ms
90 120 155 190 230V AC
Input Voltage
60
100
Hold-up Time
a) 12V 8 A typ
b) 12V 8 A min
a
b
c) 12V 16 A typ
d) 12V 16 A min
80
c
d
- 5%
Zero Transition
Output
Voltage
Input
Voltage
Hold-up Time
Attributes Descriptions and Values
Contact closes As soon as the output voltage reaches 90% typ of the adjusted output voltage level.
Contact opens As soon as the output voltage dips more than 10% below the adjusted output voltage.
Short dips are extended to a signal length of 100 ms. Dips shorter than 1 ms are ignored.
Switching hysteresis 0.5V typ
Contact ratings Maximal 60V DC 0.3 A, 30V DC 1 A, 30V AC 0.5 A, resistive load
Minimal permissible load 1 mA at 5V DC
Isolation voltage See Dielectric Strength on page 19.
100 ms
0.9* V
ADJ
<
1 ms
10%
open
V
OUT
= V
ADJ
openclosed closed
>
1 ms

12 Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
Remote ON/OFF Function This feature allows to switch-off the power supply output with a signal switch
or transistor. A link between pin 15 and 16 turns off the power supply. Pin 15 is
referenced to the (-) output voltage.
The open-loop voltage between pin 16 and pin 15 can be up to 18V, the
maximum current, when in remote OFF mode, can be up to 2.5 mA.
The threshold level to switch-off the output is typically 5V and the turn-on
threshold is typically 9V.
When multiple power supplies are connected in parallel, pin 15 and pin 16 are
allowed to be paralleled to control all units with the same switch or transistor.
The shut-down function has no safety feature included.
Figure 16 - Timing of Switch-off and Turn-on Figure 17 - Remote ON/OFF Switch Function
A: Turn-on delay. See Figure 4 on page 7.
B: Rise time. See Figure 4 on page 7.
C: No active discharge of the output after switch-off.
Time
Output
Voltage
Shut-down
Activation
<1 s
ABA
B1 s
Pulses shorter than 1 s
will be extended to 1 s
CC
>1 s
16
15
Remote
ON/OFF
16
15
Remote
ON/OFF

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 13
Efficiency and Power
Losses
Attributes Values Notes
AC 100V AC 120V AC 230V
Efficiency Typ 92.1% 92.8% 94.3% At 12V, 16 A
Typ 92.0% 92.7% 94.2% At 12V, 19.2 A
Average efficiency(1)
(1) The average efficiency is an assumption for a typical application where the power supply is loaded with:
• 25% of the nominal load for 25% of the time
• 50% of the nominal load for 25% of the time
• 75% of the nominal load for 25% of the time
• 100% of the nominal load for 25% of the time
Typ 91.6% 92.2% 93.3% At 25% at 4 A, 25% at 8 A,
25% at 12 A, 25% at 16 A
Power losses
Typ 0.5 W(2)
(2) In OFF mode, the unit fulfills the ErP requirements of the European Union.
0.5 W(2) 0.6 W(2) At Remote OFF
Typ 3.1 W 3.0 W 2.5 W At 12V, 0 A
Typ 8.0 W 7.8 W 6.7 W At 12V, 8 A
Typ 16.5 W 14.9 W 11.6 W At 12V, 16 A
Typ 20.0 W 18.1 W 13.9 W At 12V, 19.2 A
Figure 18 - Efficiency Versus Output Current at 12V, Typ Figure 19 - Losses Versus Output Current at 12V, Typ
Eciency
2 4 6 8 10 12 16 18 20 A
89
90
91
92
93
94
95%
Output Current
14
(a)
(b)
(c)
(a) 100V AC
(b) 120V AC
(c) 230V AC
Power Losses
0 2 6 8 12 14 20 A
4
0
8
12
16
24 W
18
20
41016
Output Current
(a)
(b)
(c)
(a) 100V AC
(b) 120V AC
(c) 230V AC
Figure 20 - Efficiency Versus Input Voltage at 12V, 16 A, Typ Figure 21 - Losses Versus Input Voltage at 12V, 16 A, Typ
Eciency
120 180 230 264V AC
90
91
92
93
Input Voltage
94
95
96%
100
Power Losses
120 180 230 264V AC
8
10
12
14
Input Voltage
16
18
20 W
100

14 Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
Lifetime Expectancy The Lifetime expectancy values that are shown in the table indicate the
minimum operating hours (service life) and are determined by the lifetime
expectancy of the built-in electrolytic capacitors. Lifetime expectancy is
specified in operational hours and is calculated according to the specification
of the capacitor manufacturer. The manufacturer of the electrolytic capacitors
only states a maximum life of up to 15 years (131,400 hr). Any number that
exceeds this value is a calculated theoretical lifetime, which can be used to
compare devices.
Mean Time Between Failure Mean Time Between Failure (MTBF) is calculated according to statistical
device failures, and indicates reliability of a device. It is the statistical
representation of the likelihood of a unit to fail and does not necessarily
represent the life of a product. An MTBF value of, for example, 1,000,000 hr
means that statistically one unit fails every 100 hours if 10,000 units are
installed in the field. However, it cannot be determined if the failed unit has
been running for 50,000 hr or only for 100 hr.
Functional Diagram Figure 22 - Functional Diagram
Attribute Values Notes
AC 100V AC 120V AC 230V
Lifetime expectancy
155,000 hr 176,000 hr 189,000 hr At 12V, 8 A and 40 °C (104 °F)
437,000 hr 499,000 hr 534,000 hr At 12V, 8 A and 25 °C (77 °F)
66,000 hr 75,000 hr 97,000 hr At 12V, 16 A and 40 °C (104 °F)
188,000 hr 213,000 hr 275,000 hr At 12V, 16 A and 25 °C (77 °F)
33,000 hr 40,000 hr 57,000 hr At 12V, 19.2 A and 40 °C (104 °F)
94,000 hr 112,000 hr 160,000 hr At 12V, 19.2 A and 25 °C (77 °F)
Attribute Values Notes
AC 100V AC 120V AC 230V
MTBF SN 29500, IEC 61709 587,000 hr 607,000 hr 690,000 hr At 12V, 16 A and 40 °C (104 °F)
1,025,000 hr 1,056,000 hr 1,185,000 hr At 12V, 16 A and 25 °C (77 °F)
MTBF MIL HDBK 217F
246,000 hr 249,000 hr 278,000 hr At 12V, 16 A and 40 °C (104 °F);
Ground Benign GB40
333,000 hr 337,000 hr 381,000 hr At 12V, 16 A and 25 °C (77 °F);
Ground Benign GB25
55,000 hr 55,000 hr 64,000 hr At 12V, 16 A and 40 °C (104 °F);
Ground Fixed GF40
70,000 hr 71,000 hr 83,000 hr At 12V, 16 A and 25 °C (77 °F);
Ground Fixed GF25
+
+
-
-
Output
Over-
Voltage
Protection
PFC
Converter
Output
Voltage
Regulator
Power
Converter
Output
Filter
Output
Power
Manager
Temper-
ature
Shut-
down
Input Fuse
Input Filter
Input Rectier
Inrush Current Limiter
V
OUT
L
N
DC OK
Contact
DC OK
Status Indicator
DC OK
Relay
-
Remote
ON / OFF
(Shut-down)
13
14
ON/
OFF
15
16

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 15
Terminals and Wiring The terminals are IP20 fingersafe constructed and suitable for field wiring and
factory wiring.
Follow these rules when wiring:
• Use appropriate copper cables that are designed for minimum operating
temperatures of:
- 60 °C (140 °F) for ambient up to 45 °C (113 °F)
- 75 °C (167 °F) for ambient up to 60 °C (140 °F)
- 90 °C (194 °F) for ambient up to 70 °C (158 °F)
• Follow national installation codes and installation regulations.
• Ensure that all strands of a stranded wire enter the terminal connection.
• Securely tighten unused terminal compartments.
• Ferrules are allowed.
Daisy Chaining
Daisy chaining (jumping from one power supply output to the next) is allowed
as long as the average output current through one terminal pin does not
exceed 25 A. If the current is higher, use a separate distribution terminal block
as shown in Figure 24.
Attributes Values
Input and Output DC OK Signal, Shut-down Input
Type Screw terminals Push-in terminals
Solid wire 6 mm2max 1.5 mm2max
Stranded wire 4 mm2max 1.5 mm2max
American Wire Gauge AWG 20…10 AWG 24…16
Wire diameter 2.8 mm (0.11 in.) max (including ferrules) 1.6 mm (0.063 in.) max (including ferrules)
Wire stripping length 7 mm (0.28 in.) 7 mm (0.28 in.)
Screwdriver 3.5 mm (0.14 in.) slotted or cross-head No 2 3 mm (0.12 in.) slotted to open the spring
Recommended tightening torque 1 N•m (9 lb•in) —
Figure 23 - Daisy Chaining of Outputs Figure 24 - Using Distribution Terminals
Load
+
-
Power
Supply
+ +
- -
Output
Power
Supply
+ +
- -
Output
max 25 A
continuous
Distribution
Terminals
Load
+
-
Power
Supply
+ +
- -
Output
Power
Supply
+ +
- -
Output

16 Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
Front Side and User
Elements
Figure 25 - 1606-XLE192BM Figure 26 - 1606-XLE192BDM User Elements
1OutputTerminals(screw terminals)
Two identical + poles and three identical - poles.
+ Positive output
– Negative (return) output
2 Output Voltage Potentiometer
Open the flap to adjust the output voltage. Factory set: 12.0V.
3 DC OK Status Indicator (green)
On when the output voltage is >90% of the adjusted output voltage.
4 Remote ON/OFF Input (quick-connect spring-clamp terminals) Pin 15
and 16 must be connected to turn off the power supply. See Remote
ON/OFF Function on page 12 for details.
5 DC OK Relay Contact (quick-connect spring-clamp terminals)
Monitors the output voltage of the running power supply. See
DC OK Relay Contact on page 11 for details.
6 Input Terminals (screw terminals)
N, L Line input
PE (Protective Earth) input
1
2
3
4
6
5
1
2
3
4
6
5

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 17
Electromagnetic
Compatibility
The power supply is suitable for applications in industrial, residential,
commercial, and light industrial environments.
Electromagnetic compatibility (EMC) immunity information according to
generic standards EN 61000-6-1 and EN 61000-6-2 is provided in the following
table.
EMC emission information according to generic standards EN 61000-6-3 and
EN 61000-6-4 is provided in the following table.
Switching frequency information is provided in the following table.
Attributes Standards Values Criteria(1)
(1) Criterion A: The device shows normal operation behavior within the defined limits.
Criterion C: Temporary loss of function is possible. The device may shut down. If it shuts down, it then restarts by itself. No
damage or hazards for the device occur.
Electrostatic discharge EN 61000-4-2 Contact discharge 8 kV Criterion A
Air discharge 15 kV Criterion A
Electromagnetic RF field EN 61000-4-3 80 MHz…2.7 GHz 20V/m Criterion A
Fast transients (Burst) EN 61000-4-4
Input lines 4 kV CriterionA
Output lines 2 kV CriterionA
DC OK signal (coupling clamp) 2 kV CriterionA
Shut-down input 2 kV CriterionA
Surge voltage on input EN 61000-4-5 L N2kVCriterionA
L PE, N PE 4 kV Criterion A
Surge voltage on output EN 61000-4-5 + -1kVCriterionA
+ / - PE 2 kV Criterion A
Surge voltage on Signals EN 61000-4-5 DC OK signal PE 1 kV Criterion A
Shut-down input PE 1 kV Criterion A
Conducted disturbance EN 61000-4-6 0.15…80 MHz 20V Criterion A
Mains voltage dips EN 61000-4-11
0% of 100V AC 0V AC, 20 ms Criterion A
40% of 100V AC 40V AC, 200 ms Criterion C
70% of 100V AC 70V AC, 500 ms Criterion C
0% of 200V AC 0V AC, 20 ms Criterion A
40% of 200V AC 80V AC, 200 ms Criterion A
70% of 200V AC 140V AC, 500 ms Criterion A
Voltage interruptions EN 61000-4-11 0% of 200V AC (=0V) 5000 ms Criterion C
Voltage sags SEMI F47 0706
Dips on the input voltage according to SEMI F47 standard —
80% of 120V AC (96V AC)
1000 ms CriterionA
70% of 120V AC (84V AC)
500 ms CriterionA
50% of 120V AC (60V AC)
200 ms CriterionA
Powerful transients VDE 0160 Over entire load range 750V, 0.3 ms Criterion A
Attributes Standards Notes
Conducted emission input lines EN 55011, EN 55015, EN55022, FCC Part 15, CISPR 11, CISPR22 Class B
Conducted emission output lines(1) IEC/CISPR 16-1-2, IEC/CISPR 16-2-1 Limits for DC power port according to EN 61000-6- 3 fulfilled
Radiated emission EN 55011, EN 55022 Class B
Harmonic input current EN 61000-3-2 ClassAfulfilledbetween0 Aand19.2 Aload ClassCfulfilledbetween10 Aand19.2 Aload
Voltage fluctuations, flicker EN 61000-3-3 Fulfilled(2)
This device complies with FCC Part 15 rules.
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this received, including interference that may cause undesired operation.
(1) For information only, not mandatory for EN 61000-6-3
(2) Tested with constant current loads, non-pulsing
Attributes Values Notes
PFC converter 110 kHz Fixed frequency
Main converter 84…140 kHz Output load dependent
Auxiliary converter 60 kHz Fixed frequency

18 Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
Environment
Protection Features
Attributes Values Notes
Operational temperature(1) -25…+70 °C (-13…+158 °F) Reduce output power according to Figure 27
Storage temperature -40…+85 °C (-40…+185 °F) For storage and transportation
Output derating 2.5 W/1 °C (2.5 W/1.8 °F) Between 45…60 °C (113…140 °F)
4.8 W/1 °C (4.8 W/1.8 °F) Between 60…70 °C (140…158 °F)
Humidity 5…95% r.h. According to IEC 60068-2-30
Do not energize while condensation is present
Vibration sinusoidal(2) 2…17.8 Hz: ±1.6 mm (0.063 in.)
17.8…500 Hz: 2 g
2 hours / axis According to IEC 60068-2-6
Shock(2) 30 g 6 ms, 20 g 11 ms
3 bumps / direction
18 bumps in total According to IEC 60068-2-27
Altitude 0…2000 m (0…6560 ft) Without any restrictions
2000…6000 m (6560…20,000 ft) Reduce output power or ambient temperature, see Figure 28
Altitude derating 13.5 W/1000 m (13.5 W/3280 ft) or
5 °C/1000 m (9 °F/3280 ft) Above 2000 m (6560 ft), see Figure 28
Overvoltage category III According to IEC 62477-1 for altitudes up to 2000 m (6560 ft)
II According to IEC 62477-1 for altitudes from 2000…6000 m (6560…20,000 ft)
Degree of pollution 2 According to IEC 62477-1, not conductive
LABS compatibility The unit does not release any silicone or other LABS-critical substances and is suitable for use in paint shops.
Corrosive gases ISA-71.04-1985, Severity Level G3, IEC 60068-2-60 Test Ke Method 4
Audible noise Some audible noise may be emitted from the power supply during no load, overload, or short circuit.
(1) Operational temperature is the same as the ambient or surrounding temperature and is defined as the air temperature 2 cm (0.79 in.) below the unit.
(2) Tested in combination with DIN rails according to EN 60715 with a height of 15 mm (0.59 in.) and a thickness of 1.3 mm (0.05 in.) and standard
orientation.
Figure 27 - Output Current Versus Ambient Temperature Figure 28 - Output Current Versus Altitude
Allowed Output Current at 12V
0
-25 0 20 40 70 °C
4 A
8 A
12 A
16 A
20 A
60
A
Ambient Temperature
A: 85...264V AC, continuous
B: short term
B
0
0 2000 m 4000 m 6000 m
4 A
8 A
12 A
16 A
20 A
Allowed Output Current at 12V
Altitude
B
C
A...Tamb<60 °C
B...Tamb<50 °C
C...Tamb<40 °C
D...Shortterm
A
D
Attributes Values Notes
Output protection — Electronically protected against overload, no-load, and short-circuits. If there is a protection event, audible noise may occur.
Output overvoltage protection 18.2V DC typ
19V DC max If there is an internal power supply anomaly, a redundant circuit limits the max output voltage. The output shuts down and automatically attempts to restart.
Degree of protection IP 20 EN/IEC 60529
Penetration protection > 4 mm
(0.16 in.) For example, screws and small parts
Over-temperature protection Yes
Output shutdown with automatic restart. The temperature sensor is installed on critical components inside the unit and turns off the unit
in safety critical situations. Examples include when derating requirements are not observed, there is a high ambient temperature,
ventilation is obstructed, or the mounting orientation derating is not followed. There is no correlation between the operating temperature
and turn-off temperature because this is dependent on input voltage, load, and installation methods.
Input transient protection Metal Oxide
Varistor (MOV) For protection values, see Electromagnetic Compatibility on page 17.
Internal input fuse Included Non-user-replaceable, slow-blow, high-braking capacity fuse

Rockwell Automation Publication 1606-RM113A-EN-P - September 2020 19
Safety Features
Dielectric Strength The output voltage is floating and has no ohmic connection to the ground. The
manufacturer conducts type and factory tests. Field tests may be conducted in
the field using the appropriate test equipment, which applies the voltage with
a slow ramp (2 s up and 2 s down). Connect all input-terminals together as well
as all output poles before conducting the test. When testing, set the cut-off
current settings to the value in the following table.
To fulfill the PELV requirements according to EN60204-1 § 6.4.1, we
recommend that either the + pole, the – pole, or any other part of the output
circuit shall be connected to the protective earth system. This helps to avoid
situations in which a load starts unexpectedly or cannot be switched off when
unnoticed earth faults occur.
Figure 29 - Dielectric Strength
(1) When testing input to DC OK, ensure that the max voltage between DC OK and the output is not exceeded (column D). We
recommend connecting DC OK pins and the output pins together when performing the test.
Attributes Values Notes
Input / output separation
Double or reinforced galvanic isolation
SELV IEC/EN 60950-1
PELV IEC/EN 60204-1, EN 50178, IEC 62103, IEC 60364-4-41
Class of protection I PE (Protective Earth) connection required
Isolation resistance
> 500 MΩ At delivered condition between input and output, measured with 500V DC
> 500 MΩ At delivered condition between input and PE, measured with 500V DC
> 500 MΩ At delivered condition between output and PE, measured with 500V DC
> 500 MΩ At delivered condition between output and DC OK contacts, measured with 500V DC
PE resistance < 0.1 Ω Resistance between PE terminal and the housing in the area of the DIN rail mounting bracket.
Touch current (leakage current)
0.14 mA / 0.36 mA typ At 100V AC, 50 Hz, TN-,TT-mains / IT-mains
0.20 mA / 0.50 mA typ At 120V AC, 60 Hz, TN-,TT-mains / IT-mains
0.33 mA / 0.86 mA typ At 230V AC, 50 Hz, TN-,TT-mains / IT-mains
0.18 mA / 0.43 mA max At 110V AC, 50 Hz, TN-,TT-mains / IT-mains
0.26 mA / 0.61 mA max At 132V AC, 60 Hz, TN-,TT-mains / IT-mains
0.44 mA / 1.05 mA max At 264V AC, 50 Hz, TN-,TT-mains / IT-mains
Test or Setting Time A B C D
Type test 60 s 2500V AC 4000V AC 1000V AC 500V AC
Factory test 5 s 2500V AC 2500V AC 500V AC 500V AC
Field test 5 s 2000V AC 2000V AC 500V AC 500V AC
Cutoff current setting — > 10 mA > 10 mA > 20 mA > 1 mA
AD
C
B
B
(1)
L
Input DC OK
13
14
Earth, PE Output
+ / -
15,16
ON/OFF
N

20 Rockwell Automation Publication 1606-RM113A-EN-P - September 2020
Approvals
Other Fulfilled Standards
Approval Names Approval Symbols Notes
EC Declaration of Conformity
The CE marking indicates conformance with the following:
•EMCDirective
• Low Voltage Directive (LVD)
• ATEX Directive (only 1606-XLE192BM)
IEC 60950-1
2nd Edition CB Scheme, Information Technology Equipment
UL 508
(only 1606-XLE192BM)
Listed for use as Industrial Control Equipment;
U.S.A. (UL 508) and Canada (C22.2 No. 107-1-01);
E-File: E56639
UL 60950-1
2nd Edition
(only 1606-XLE192BM)
Recognized for use as Information Technology Equipment, Level 5; U.S.A. (UL 60950-1) and
Canada (C22.2 No. 60950-1); E-File: E168663
Applicable for altitudes up to 2000 m (6560 ft).
ANSI / ISA 12.12.01-2015
Class I Div 2
(only 1606-XLE192BM)
Recognized for use in Hazardous Location Class I Div 2 T4 Groups A,B,C,D systems; U.S.A.
(ANSI / ISA 12.12.01-2015) and Canada (C22.2 No. 213-M1987)
EN 60079-0, EN 60079-15
ATEX
(only 1606-XLE192BM)
Approval for use in hazardous locations Zone 2 Category 3G.
Number of ATEX certificate: EPS 15 ATEX 1 101 X
The power supply must be built-in, in an IP54 enclosure.
IEC 60079-0, IEC 60079-15
(only 1606-XLE192BM) Suitable for use in Class 1 Zone 2 Groups IIa, IIb, and IIc locations. Number of IECEx certificate: IECEx EPS 15.0079X
Marine
(only 1606-XLE192BM)
GL(GermanischerLloyd)classified
Environmental category: C,EMC2
Marine and offshore applications
EAC TR Registration
(only 1606-XLE192BM) Registration for the Eurasian Customs Union market (Russia, Kazakhstan, Belarus)
IND. CONT. E
Q.
II 3G Ex nA nC IIC T4 Gc
IECEx
Standard Names Standard Symbols Notes
ROHS Directive Directive 2011/65/EU of the European Parliament and the Council of June 8, 2011 on the restriction of the use of certain hazardous substances in
electrical and electronic equipment.
REACH Directive Directive 1907/2006/EU of the European Parliament and the Council of June 1, 2007 regarding the Registration, Evaluation, Authorization, and
Restriction of Chemicals (REACH)
IEC/EN 61558-2-16
(Annex BB) Safety Isolating Transformers corresponding to Part 2-6 of the Transformer IEC/EN 61558
Safety Isolating
Transformer