Rockwell Automation Reliance Electric GV30000 Wiring diagram

Sek
ELECTRICS
Installing and Operating the Three-Phase Input
Three-Phase Output GV30000 AC Drive
1/4 to 20 HP @ 380-460 VAC
For proper GV3000 operation, a pulse tachometer must be properly installed.
See Chapter 3 of this instruction manual for terminal wiring connections.
Instruction Manual D2-3312-2
Rockwell

The information in the user’s manual is subject to change without notice.
ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTRUCTION AND
OPERATION OF THIS EQUIPMENT AND THE HAZARDS INVOLVED SHOULD INSTALL, ADJUST,
OPERATE, AND/OR SERVICE THIS EQUIPMENT. READ AND UNDERSTAND THIS MANUAL IN ITS
ENTIRETY BEFORE PROCEEDING. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN
SEVERE BODILY INJURY OR LOSS OF LIFE.
GV3000°2, AutoMax®, and Reliance® are registered trademarks of Reliance Electric Company
or its subsidiaries.
© Copyright Reliance Electric Industrial Company 1995.

1.0
2.0
3.0
4.0
Table of Contents
Receiving the Equipment .............0 0 cece eee eee eee eee e eee ee eee eee 1-1
1.1 Identify the Drive by Model Number ................. 0.0020 e cece eee 1-1
1.2 Receive And Accept The Shipment .......... 0.0.0... cece teens 1-1
1.3 File a Return Request ......... 0... cece ete ete eens 1-2
1.4 Store the Drive until Installation ..... 0.0.0.2 eees 1-2
1.5 GV3000 Drive General Description ..........0.. 0. cette eees 1-2
1.6 Standard Features ...... 0... enn etn ened t nets 1-2
1.7 GV3000 Programmable Features ......... 00 ccc cece ete 1-3
1.8 GV3000 Parameters ........ 0c teeter nnn 1-4
1.9 Drive Options ©... teen eens 1-5
1.9.1 Additional drive options .. 1.2.0... cette 1-6
1.10 Dangers, Warnings and Cautions ..........00.0.. 0. cee eee 1-6
Drive SpecificationS ......... 0. ccc eee eee eee eens 2-1
2.1 Drive RatingS ...... 0... eet teens 2-1
2.2 Drive Input/Output Specifications ...... 0.0... etn eees 2-2
2.3 Motor Applications .......0. 0... nnn netted 2-4
Installation and Wiring ........ ccc cece eee eee eee eee eee 3-1
3.1 Planning and Location ....... 0... tenets 3-1
3.2 Mounting the Drive ... 00... ete tents 3-1
3.3 Install an External Input Disconnect ........ 00... ee teens 3-4
3.4 Install A-C Branch Circuit Protection ......... 0.00. eees 3-5
3.5 Transformer and Reactor Installation (If Needed) ........... 0... eee ees 3-6
3.5.1 Input Transformers 2.1.0... ened tne es 3-6
3.5.2 Output Reactors ..... 0.0. eet eee eee 3-6
3.6 Grounding the Drive ........ 0... fcc teen eens 3-6
3.7 Wiring the Drive .. 0... tnt t nets 3-7
3.7.1 Power Wiring ......... 0... ce eee 3-9
3.7.2 Control and Signal Wiring............ 000.0... eee 3-11
3.8 Analog Input Speed Reference and Analog Output Jumper Setting ...................0.. 3-19
3.8.1 Changing the Analog Input Speed Reference Jumper (U4) ........... 0 eee eee eae 3-19
3.8.2 Change the Analog Output Jumper (J17) 2... cc teens 3-20
3.9 Optional Snubber Braking Wiring ............ 0.00.2 ee 3-20
3.10 RS-232 Wiring (NEMA 1)... 00... nent t ent n eet es 3-20
3.11 Motor Preparation ....... 0... nnn netted 3-21
Using the GV3000 Keypad .......... 0: cece eee eee eee eee ene 4-1
4.1 Viewing or Changing Parameters in the First Menu List
(Parameters POOO -POOG): ....... 0... eee eee tenes 4-2
4.2 Viewing or Changing Parameters in the Second Menu List
(Parameters P007 - PO65 and U.000 -U.013): 2... ees 4-3
4.3 Display ModeS ....... 0... nee tents 4-4
4.3.1 Viewing a Display Mode .......... 0. cette tte es 4-5
4.3.2 Viewing the SPEED REFERENCE Display Mode ................. 000 eee eee eee es 4-5
4.4 Program Lockout ............ 0... eee 4-5
4.5 Viewing Fault Codes, Clearing the Error Log, or Viewing the Error Log Time Stamp ........ 4-6

5.0
6.0
7.0
8.0
Starting the Drive ......... 0.0 ccc eee eee eee eee 5-1
5.1 Startup CheckList .. 0.0.0.0... teen eens 5-1
5.2 Starting the Drive .. 0... kkk teen eens 5-2
5.2.1 Preparations for Self-Tuning ........ 0.00. cece eee teeta 5-2
5.2.2 How to Stop the Self-Tuning Procedure .................. 0.0. eee 5-2
5.2.3 What Happens if a Fault Occurs During Self-Tuning? ...................2......00. 5-2
5.2.4 Starting Self-TUNINgG ..... 0... ee teeta 5-3
5.3 Basic Drive CheckS ........ 0... c cc te eens 5-3
5.4 Tuning the Speed Regulator ...... 0.0... eee ene een ees 5-3
5.5 Final Adjustments .............. 0.02. ce ees 5-4
5.6 Cover Installation, NEMA 4X (Indoor Only)/12 or NEMA 12 Only ....................0.00.. 5-4
Adjusting Parameters ......... 0.0: c eee e eter e eee eee e eee teens 6-1
6.1 Introduction to Parameters ...... 00... ee teeta eees 6-1
6.2 Parameter Menus and Password Entry..............0.. 0.0. cee ee ee 6-1
6.3 Configuring the Drive ........... 0... eee 6-2
6.4 General Parameters - First Menu List ............0 00.0 cette tenes 6-4
6.5 General Parameters - Second Menu List ............ 0... e eee eee 6-8
6.6 Vector Operation Parameters ........ 0... cece cette ens 6-31
Troubleshooting and Fault Codes ........... 0c eect eee eee eee eee 7-1
7.1 Drive Operation .... 0... eee eee eens 7-1
7.1.1 Power Circuit Operation ......... 0.0 eee 7-1
7.1.2 Drive Regulator Operation .......... 0.0.00. eee 7-3
7.2 Fault COdES 0.0.1... tte n nent teens 7-5
7.2.1 How to Access and Read the Error Log and Time Stamp..............-.00 cee eeeeee 7-5
7.2.1.1 Accessing the Error Logs ......... 0... cece cette 7-7
7.2.1.2 Accessing the ErrorLog Time Stamp ......................00 0.022 e eee 7-7
7.2.2 How to Access and Read the Results from Torque Self-Tuning ..................... 7-8
7.2.2.1 Accessing the Self-Tuning Result Code (displayed in Parameter U.009) ..... 7-8
7.3 Verifying D-CBus Voltage 0.0.0... cece tenet eens 7-12
Parameter Quick Reference Guide ...........:ceeceeeeee eee eee eee eee eee eeeeeeeeeee 8-1

List of Figures
Figure 3.1 - GV3000 Drive Physical Dimensions (460 VAC 1,2,3 and 5 HP) .................0....... 3-2
Figure
3.2 - GV3000 Drive Physical Dimensions (460 VAC 7.5 and 10 HP) ..................0..0.... 3-3
Figure 3.3 - GV3000 Drive Physical Dimensions (460 VAC 15 and 20 HP)............... cece eee ees 3-4
Figure
3.4 - GV3000 Wiring Locations (460 VAC 1,2,3 and 5HP) ....... 0... cc ccc 3-8
Figure
3.5 - GV3000 Wiring Locations (460 VAC 7.5 and 10HP)..................00.....0. 02022, 3-8
Figure
3.6 - GV3000 Wiring Locations (460 VAC 15 and 20 HP) ..................000....0 2 eee eee, 3-9
Figure 3.7 - Power Terminal Strip Wiring (460 VAC 1-10 HP) .......... 0c cece eee eee 3-10
Figure 3.8 - Power Terminal Strip Wiring (460 VAC 15 and 20 HP) ............ 0. ccc eee eee 3-10
Figure 3.9 - Control Terminal Wiring Locations ........ 0... cece cece ete 3-12
Figure 3.10 - Analog Input Speed Reference Jumper Setting (U4) ...... 0... ee eee 3-19
Figure 3.11 - Analog Output Jumper Setting (J17) 2... teens 3-20
Figure 4.1 - GV3000 Front Panel Keypad/Display .......... 0.0... e ee teens 4-1
Figure 4.2 - First Menu List Parameter DisplayS ......... 0... 0c cece eet eee ene 4-2
Figure 4.3 - Second Menu List Parameter DisplayS ............. 0.cc cette eet 4-3
Figure 4.4 - Error Log and Time Stamp Displays ................ 0... cece eee 4-6
Figure 6.1 - Configuring the Drive ........... 0.0.2 eee 6-2
Figure 6.2 - Relationship of Analog Input Speed Reference to Minimum and Maximum Speed ........ 6-11
Figure 6.3 - Trim Reference Source Selection ......... 00.0 e tenes 6-14
Figure 6.4 - Draw and Trim Gain... 2... eet eee eens 6-15
Figure 6.5 - S-Curve Acceleration ......... 0.0.0.2 c eee 6-17
Figure 6.6 - S-Curve Deceleration ......... 0.0.0... 2 eee 6-17
Figure 6.7 - Typical Multi-Speed Preset Operation ......... 0.0... teens 6-23
Figure 7.1 - Block Diagram of the GV3000 Vector Control ......... 0.00 eee eet es 7-2
Figure 7.2 - Typical System Block Diagram ............ cece ete eees 7-4
Figure 7.3 - Error Log Displays ............. 0... eee 7-6
Figure 7.4 - D-C Bus Identification ............ 000.02 eee 7-12
Figure 7.5 - GV3000 Replacement Parts Locations (460 VAC 1,2,3, and5 HP)..................005 7-14
Figure 7.6 - GV3000 Replacement Parts Locations (460 VAC 7.5 and 10 HP).............-00ce ee eeee 7-15
Figure 7.7 - GV3000 Replacement Parts Locations (460 VAC 15 and 20 HP) ................00 eee eee 7-16