Rockwell Automation Reliance electric GV3000/SE User manual

Hardware Reference, Installation, and Troubleshooting Manual D2-3360-6 RELIANCE
ELECTRICSL/
GV3000/SE AC Drive
Version 6.06
@ Allen-Bradley - Rockwell Software Automation

Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-L.1 available from
your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference,
and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify ahazard, avoid a hazard, and recognize the consequence.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may beon or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
>
>|
i>
>
IMPORTANT _Identifies information that is critical for successful application and understanding of the product.
Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.

Document Update
Document Update
Electronic Motor Overload This product does not offer speed-sensitive overload protection, thermal memory
Pr ot e cti on retention or provisions to act upon motor over-temperature sensing in motors. If
such protection is needed in the end-use product, it needs to be provided by
additional means.

Document Update
Notes:

Summary of Changes
The information below summarizes the changes made to this manual since
its last release (December 2000).
Description of Changes Page
Added Document Update. After manual
front cover
Deleted the following statement: ‘The Motor Overload Enable parameter (P.040) can 6-1
beused in place of the electronic thermal overload relays in single motor
applications’.

soc-ii Summary of Changes
Notes:

Introduction
1.1
1.2
Related Publications ........ cc eccceeeceeeeeeeenneeeeeeeicieeeeeetineeeeseiiieeeseetiieeeeennnaees 1-1
Getting Assistance from Reliance Electric... ceceereeeeeereeeeeeeteereeeeneees 1-1
About the Drive
2.1 Identifying the Drive by Model NUMbeEr ..............::cecceeeeeeeeeeeeettteteeeeeneeeeeeenaees 2-1
2.2 NEMA Enclosures .....0.....cccccecceeceeeeeeeneeeeee entrees ee einieeeeeesieeeeeesiieeeeeeniieeeeseniaees 2-3
2.3. 1-25 HP GV3000/SE Drive Component Locations ............0..::cccceseetetreteteees 2-4
2.4 25-60 HP GV3000/SE Drive Component Locations ..............cccceeceeereteeees 2-7
2.5 60-100 HP GV3000/SE Drive Component Locations .............c::ceceeteeteeees 2-8
2.6 100-150 HP GV3000/SE Drive Component Locations ............0.:::c:cceeeeeees 2-9
2.7 200-400 HP GV3000/SE Drive Component Locations ..............:::cccceeeeeees 2-10
2.8 Regulator Board DeSCription ............ cece cette erence eee eenteeeeeesnteeeeeetnineeeeeeaas 2-11
2.8.1 Jumper Locations and Settings ..0....... ce eeeeeeeeeeeeeeeeenteeeeeeenteeeeeeeaas 2-15
2.8.1.1 Setting the Analog Input Speed Reference Jumper (J4) ...... 2-15
2.8.1.2 Setting the Analog Output Jumper (J17)....... ee eeeeeeeeeee 2-16
2.8.2 Wiring the Terminal Strip... cece eeeeeeeeeesereeeeeetceeeeeeeiieeeeesas 2-17
2.8.3 RS-232 Communication Port..........cccccceeeceeeeetneeeeeteneeeeeeeiteeeeenenaes 2-18
2.8.4 Option Board Connector... eee eet e eee e tere tenet tae eetnneenees 2-19
2.8.5 Operator Interface Module Connector...........0..ec eee teeter eeeeeeees 2-19
2.8.6 Keypad/Display ............:cccccccccccceeceeeeeeeeceeeececeeeseeeeseneeessaeeseneeeetsnaeeeaes 2-19
2.9 Optional EQuIPMENt ....... eee er terete eter eteeeeeetiieeeeeeeiiieeeeeetieeeeeetea 2-20
Planning Before Installing
3.1. General Requirements for the Installation Site ......... eee eeeeeeeetteeeeeeenees 3-1
3.1.1. Making Sure Environmental Conditions are Met... ee 3-1
3.1.2 Determining Total Area Required Based on Drive Dimensions ............ 3-2
3.1.3 Verifying the Site Provides for Recommended Air Flow Clearances .... 3-4
3.1.4 Verifying Power Module Input Ratings Match Supplied Power............. 3-5
3.2 Wiring Requirements for the Drive o.oo ee eee reer r eee e teeter teeta 3-5
3.2.1 Meeting Terminal Strip Input and Output Specifications ........ 3-5
3.2.2 Determining Wire Size Requirement .............c:ccceeeeesereeeeeettreeeeeenees 3-5
3.2.2.1 Conduit Entry Opening SiZeS ........ eee eeeeeeeeeeetteteeeeeniees 3-5
3.2.2.2 Recommended Power Wire SiZeS 00.0.0... eeeeeeeeeteeeeeenees 3-5
3.2.2.3 Recommended Control and Signal Wire Sizes... 3-7
3.2.2.4 Recommended Motor Lead Lengths............cc cesses 3-7
3.2.2.5 Recommended Serial Communication Cable Lengths ........... 3-9
3.2.3 Selecting Input Line Branch Circuit FUSES 20000... ee eeeeeeeeetteeeeeeenees 3-9
3.2.4 Meeting Encoder Specifications (FVC Regulation Only)... 3-9
3.2.4.1 Encoder Wiring Guidelines .00....... ec eeeeeeeeeeeeeeeeeeteeeeeeeenaees 3-9
3.2.5 Verifying Power Module Output Current Rating Ils Greater Than
Motor Full Load AMD ........00::cccccecceceeeeeeeeeeeeneeeeeeeecneeeeeesiieeeeertineeeees 3-9
Contents

Mounting the Drive, Grounding, and Finding Wire Routing Locations
4.1 Mounting the Drive .......0. ccc eter ee eeeneee eee enneeeeeeeeneeeeeeetiieeeeeesiieeeeersnieeeeree 4-1
4.1.1 Verifying the Drive’s Watts Loss Rating..........c.ccccecceceseeeeeeeeteeeereee 4-1
4.2 Determining Input, Motor Output, Ground, and Control Wire Routing
for the Dive... cccceeeeecteeeee erect eter een tees eeinneeeeeeetieeeeetiieeeeeeeineeeessenieeeeesenaas 4-1
4.2.1 Replacing Conduit PIUQS «0.00... ecceeceeeeeeeeeeeneeeeetitieeeeetiieeeeeetieeeeeeeeed 4-2
4.3 Grounding the Drive... ccc ee eeeeeee eee eeeeeeeeeeeeeaeeeeseeaeeeeseeeaeeeseeenneees 4-2
Installing Input Power Wiring
5.1 Installing Transformers and Reactors (Optional) ............::ccscceccceeeeeeeeteeeerees 5-1
5.2 Installing Fuses for Branch Circuit Protection ...........ccccccceceeeeeeetteeeeeeentieeeerees 5-2
5.3 Installing a Required External/Separate Input Disconnect...............::ceee 5-2
5.4 Installing Power Wiring from the AC Input Line to the Drive’s Power
TOrMinall ........ecccceceeceeeeee scene eee eeecneee eee eeneeeeeetnneeeeeeenieeeeessnnieeeeeetiieeeeeetiieeeeereea 5-5
5.5 Installing Power Wiring from an External DC Bus to the Drive’s Internal
DC Bus Terminals .......... cc cceeeeceeceeeeeeceeeeeeeeceeeeeeeeaeeeseeeneeeeeseeeeeeeseeenineeeeeenanees 5-6
5.6 Changing Blower Transformer Taps .........0.::ccccecceceseseeeeeeeecneeeeeeenteeeeeeenteeeerees 5-6
Installing Output Power Wiring
6.1 Installing Output Contactors (Optional) 000.0... eeeeeeeeteeeeeeeeneeeeeeeteeeeeeenaas 6-1
6.2 Installing Mechanical Motor Overload Protection (Optional) .............::eeeee 6-1
6.3 Installing Output Wiring from the Drive Output Terminals to the Motor............ 6-1
Wiring the Regulator Board Terminal Strip
7.1 Stopping the Drive... ec ecceeeeee tere eeecneeeeeeeneeeeeeeeeeeeesiieeeeeeeiieeeeeeetaa 7-6
7.1.1. Compliance with Machinery Safety Standard EN 60204-1:1992........... 7-6
7.2 Wiring the Encoder Feedback Device (FVC Regulation Only).....0..... cee 7-7
7.3 Wiring the Signal and Control /O.........0.ccceccceeeeeeeceeeeceeeeeceeeteeeeeeeeetneeeeeeeseees 7-9
Completing the Installation
8.1. Checking the Installation... cece eee etteee eee etieeeeeenneeeeeesicieeeeeeenieeeeesenaas 8-1
8.2 Installing the Cover for NEMA 4X/12 Drives ...........::c:ccccecereeeeeeeeeeetsteeeeeeeeees 8-2
8.3. Powering Up After Installation Is Complete......0.......ccceececeeeeesetteeeeeenteeeeeeenaas 8-2
Troubleshooting the Drive
9.1 Test Equipment Needed To Troubleshoot .......0....eccceeeeceeeeeeetieeeeeetnieeeeeeeeee 9-1
9.2 Drive Alarms and Faults... cece ecteeeeeeeiieeeeeeeiieeeeeesieeeeeeeieeeeeeetaa 9-1
9.3 Verifying That DC Bus Capacitors Are Discharged.............0. eee 9-1
9.4 Checking Out the Drive with Input Power Off... eeeeeeestteeeeeenireeeeeenaas 9-8
9.5 Replacement Parts.....0......ccccccceeeeeeeeeeeeeeeeeecneeeeeeeineeeeeeennieeeeeeeeeersiieeeeeetea 9-12
Technical Specifications... cececeececeeeeeeeeeeeeeeeeeeeeeeeeseeeaeeeseeecteeeseeetaeeeseeenaneess A-1
Compliance with Machinery Safety Standard EN 60204-1:1992 .......... eee B-1
Compliance with Electromagnetic Compatibility Standards ............eeeeeeeeeeeeeees C-1
200-400 HP GV3000/SE System Wiring Diagrams ...........0..:c:ccccecceeeseeeseeeetsteeeees D-1
ON EE EH III EE II Entree nae eaeeeeeeen eee nennnaaaeeees Index-1
GV3000/SE AC Drive Hardware Reference, Version 6.06

Figure 2.1 — Identifying the Drive Model NUMmbe6T ..............0:::cecccceeeeeeeetteeeeeetttneeeeenea 2-1
Figure 2.2 — 1-5 HP Drive Component Locations ............ecccceceeeeeeeeetieeeeeeettneeeeeees 2-4
Figure 2.3 — 7.5-10 HP Drive Component Locations ........0.00. eee 2-5
Figure 2.4 — 15-25 HP Drive Component Locations ............e ee eee eee 2-6
Figure 2.5 — 25-60 HP Drive Component Locations ..0.........0.ccccccceeeeeeeteeeeeeeetenneeeeees 2-7
Figure 2.6 — 60-100 HP Drive Component Locations... eee 2-8
Figure 2.7 — 100-150 HP Drive Component Locations ..........00. ieee eee 2-9
Figure 2.8 — 200-400 HP Drive Component Locations .........00. eee 2-10
Figure 2.9 — 1-60 HP Regulator Board Component Locations ............ cece 2-12
Figure 2.10 — 60-150 HP Regulator Board Component Locations... 2-13
Figure 2.11 — 200-400 HP Regulator Board Component Locations ...................... 2-14
Figure 2.12 —Jumper J4 Settings for Analog Input Speed Reference ................. 2-16
Figure 2.13 —Jumper J17 Settings for Analog OUtpUtS 0.0... ee eeeeeeeeeeeeeeeeneees 2-17
Figure 2.14 — Typical Terminal Strip Connections ............0. ec eee eects 2-18
Figure 2.15 — Keypad/Display...............cccccccceeecceceeeeeeceeeececeeeseeeeeenaeeesneeeseeeeetstaeenees 2-19
Figure 3.1 — Drive Dimensions ....00.....0 eee eee cette te ete ee eae ae sect eeenaeenaes 3-3
Figure 3.2 — Recommended Air Flow Clearances ............0.. sce teeter serene 3-4
Figure 3.3 — How to Calculate Motor Lead Lengihs ..........0.e eee 3-7
Figure 4.1 — Wire Routing Locations for 1-5 HP Drives... ees 4-3
Figure 4.2 — Wire Routing Locations for 7.5-10 HP Drives..............0::::cccccseeeteteeeees 4-4
Figure 4.3 — Wire Routing Locations for 15-25 HP Drives... ees 4-5
Figure 4.4 — Wire Routing Locations for 25-60 HP Drives............0 ee 4-6
Figure 4.5 — Wire Routing Locations for 60-100 HP Drive..........ccccceeeestereeereeee 4-7
Figure 4.6 — Wire Routing Locations for 100-150 HP Drives..........0... ee 4-8
Figure 4.7 — Wire Routing Locations for 200-400 HP Drives..............0. eee 4-9
Figure 5.1 — Typical AC Input Electrical Connections.........0....ccceececscteeeeeeeeteeeerenee 5-3
Figure 5.2 — Typical DC Bus Electrical Connections ..........c ccceeeceeeeeeeeeeeeettteeeeeees 5-4
Figure 7.1 — Two-Wire Start/Stop Sample Control Wiring ............:::ecceceeeeteeeeeees 7-4
Figure 7.2 — Three-Wire Start/Stop Sample Control Wiring.............::::ccccceeereeeeees 7-5
Figure 7.3 — Encoder Wiring Connections .......0....ccecceceeecceeeeeeeeeteeeeeeenieeeeeetnneeeeerenea 7-8
Figure
9.1 — DC Bus Voltage Terminals (1-25 HP Drives) ...........:::ccccceeeeeesteeeeereeee 9-3
Figure 9.2 — DC Bus Voltage Terminals (25-60 HP Drives) .........0.::cccccceeseeeeeereeee 9-4
Figure 9.3 — DC Bus Voltage Terminals (60-100 HP Drives) ............:cccceeceeeeeeeeee 9-5
Figure
9.4 — DC Bus Voltage Terminals (100-150 HP Drives) .....0.....ccceeeeteeeeeeee 9-6
Figure
9.5 — DC Bus Voltage Terminals (200-400 HP Drives) .....0.....cc:cceceeeeeeeeee 9-7
Contents Il

GV3000/SE AC Drive Hardware Reference, Version 6.06

Table 2.1 — Power and NEMA Enclosure RatingS ...........0c:ccceccsceeeeeeteteeeeenteeeeeeenaees 2-2
Table 2.2 — Standard Kits and Options 00.0... ceccceceeeeceeeeeeeeeeeteeeeeeteteeeeeetiieeeeereae 2-20
Table 3.1 — Environmental Conditions...........cccceccceceeeeceeeeeeeetieeeeeennieeeeeetiieeeeeennaees 3-2
Table 3.2 — Drive Dimensions and Weights. ...........0.:cccceceeeeeeeteeeeeeetteteeeeenteeeeeeenaees 3-2
Table 3.3 — Recommended Power Wire Sizes for 1-10 HP Drives ............eee 3-5
Table 3.4 — Recommended Power Wire Sizes for 15-25 HP Drives... 3-6
Table 3.5 — Recommended Power Wire Sizes for 25-60 HP Drives .............:ee 3-6
Table 3.6 — Recommended Power Wire Sizes for 60-100 HP Drives ............:00 3-6
Table 3.7 — Recommended Power Wire Sizes for 100-150 HP Drives ..............0 3-6
Table 3.8 — Recommended Power Wire Sizes for 200-400 HP Drives ..............00 3-6
Table 3.9 — Recommended Terminal Strip Wire SiZ€S ........ ce ceeeeeeeenteeeeeenees 3-7
Table 3.10 — Recommended Motor Lead Lengths for Reliance Inverter
Duty MOtors.........0..cccceeeceeeeeeeeeeeeeeeeeeene eee eeeccneeeeeeecireeeeeeiiieeeeeeeiineeeesenaees 3-8
Table 3.11 — Compatible Reactors ...........cccceeceeeeeeeetneeeeeeetieeeeeesnnieeeeeetteeeeeeenaees 3-8
Table 3.12 — AC Input Line Fuse Selection Values ...........ccccceeeestteeeeettteeeeeeenaes 3-10
Table 5.1 — AC Line Reactors... cee eeeee eee eecneeeeeecneeeeeeenieeeeeeeenineeeeeenneeeeeeeas 5-2
Table 5.2 — Terminal Tightening Torque... eecceceeeceeeeeeeneeeeeeeencereeeeeennneeeeeeneas 5-5
Table 7.1 — RS-232 Connections (Terminals 1-3)... ceceeeeeeeeeeeeenneeeeeeeneas 7-1
Table 7.2 — Encoder Connections (Terminals 4-9) .000..... cc cceeeeeeeeeeeeeeeeeennreeeeeeneas 7-1
Table 7.3 — Analog Output Connections (Terminals 10 and 11).......... eee 7-2
Table 7.4 — Analog Speed/Torque Reference Connections (Terminals 12-15)........ 7-2
Table 7.5 — Digital Input Connections (Terminals 16-25)... ccceeeeeeeetteeeeenees 7-2
Table 7.6 — Snubber Resistor Braking Connections (Terminals 26 and 27)............. 7-3
Table 7.7 — Status Relay Connections (Terminals 28-31) ........cccccecceeeeeeetteeeeenees 7-3
Table 7.8 — Encoder Connections .......0...ccccccceeeeeeeeeeeeccneeeeeeenieeeeeesicieeeeeesnieeeeeeenaas 7-7
Table 7.9 — Wiring Signal and Control I/O to the Terminal Strip..............cceeeeeeee 7-9
Table 9.1 — Resistance Checks 000.0... .ecccccceccnereeeeeeneeeeeeeitieeeeeeenieeeeeesinineeeeesnineeeeeenaas 9-9
Table 9.2 — 1-5 HP Drive Replacement Parts.........0....ccccccceeeeseeeeeeettteeeeeeenineeeeeeas 9-12
Table 9.3 — 7.5-10 HP Drive Replacement Parts.............cc:cccccceeeeeeeeeteeeeeeeetnneeeereee 9-12
Table 9.4 — 15-25 HP Drive Replacement Parts.............:cccccccceeceeeeseteeeeeeesteeeeerees 9-13
Table 9.5 — 25-60 HP Drive Replacement Parts.............:ccccccseeceeeeesteeeeeeetetneeeerees 9-14
Table 9.6 — 60-100 HP Drive Replacement Parts...........ccceeeeeeeeesseeeeeeeetneteeeeeas 9-15
Table 9.7 — 100-150 HP Drive Replacement Parts..........00.:ccccccceceessseteeeeeetteeeeeeees 9-16
Table 9.8 — 200-400 HP Drive Replacement Parts.........00..ccecccceeeesesereeeeeetteeeeeeenes 9-17
Contents Vv

Vi
GV3000/SE AC Drive Hardware Reference, Version 6.06

Introduction
This instruction manual describes the GV3000/SE drive hardware. It does not cover
the GV3000/SE drive software. For software information, refer to the GV3000/SE AC
General Purpose (V/Hz) and Vector Duty Drive Software Start-Up and Reference
Manual (D2-3359).
This manual is intended for qualified electrical personnel. It is organized according to
a logical progression of steps to be followed to install and troubleshoot the drive.
GV3000/SE drives will typically be referenced by horsepower in the manual. If
additional clarity is required, drive model numbers will also be included.
1.1 Related Publications
Refer to the following related publications as necessary for more information:
¢ D2-3359 GV3000/SE AC General Purpose (V/Hz) and Vector Duty Drive
Software Start-Up and Reference Manual
* D2-3391 Snubber Resistor Braking Kit
* D2-3305 Motor Encoder Cable Kit
* D2-3308 AutoMax Network Communication Option Board
* D2-3348 Control and Configuration Software (CS3000)
* D2-3341 Super Remote Meter Interface (RMI) Board
* D2-3342 Operator Interface Module (OIM)
* D2-3390 ControlNet Network Communication Option Board
1.2 Getting Assistance from Reliance Electric
If you have any questions or problems with the products described in this instruction
manual, contact your local Reliance Electric sales office. For technical assistance, call
1-800-726-8112.
Introduction 1-1

GV3000/SE AC Drive Hardware Reference, Version 6.06

About the Drive
This chapter provides an overview of the drive including how to identify the drive, a
description of the Regulator board, and the identification of major components of the
drive.
The GV3000/SE AC drive is a PWM (pulse-width-modulated) drive that provides
vector and general purpose regulation for a wide range of applications.
Using vector regulation, the drive can provide high dynamic response, maintain full
rated motor torque to zero speed, and precisely control motor speed in both
directions. The drive can provide this functionality either with encoder feedback (flux
vector control or FVC) or without (Sensorless vector control or SVC).
Using general purpose (volts/hertz or V/Hz) regulation, the drive is suited for a broad
range of applications requiring adjustable speed control of motors.
2.1. Identifying the Drive by Model Number
Each GV3000/SE AC drive can be identified by its model number. See figure 2.1. This
number appears on the shipping label and on the drive’s nameplate. The drive’s model
number includes the Power Module and the regulator. Drive power ratings are
provided in table 2.1.
IZ Iz EE
ja
Bed >
Horsepower Ratings ——_________]
T =V/Hz or Vector
V =V/Hz or Vector
GVS000/SE R =V/Hz or Vector
G = W/Hz Only
Voltage
2 = 200 V to 230 V
4 = 380 V to 460 V
Enclosure
1=NEMA 1
2 =NEMA 12 Only
4 =NEMA 4x (Indoor Only) or NEMA 12
Regulator Version
60= Vector andV/Hz Regulator Version 6.0 Firmware
Disconnect Switch
DS = Disconnect Switch (200-400 HP Only; Optional)
Figure 2.1 — Identifying the Drive Model Number
About the Drive 2-1

Table 2.1 — Power and NEMA Enclosure Ratings
Power
Selected OutputOutputOutput Loss
Regulation’ and AmpsAmpsAmps Watts
Model Horsepower NEMA Input!nput atatat (Full
Number RatingRating KVA Amps? 2 kHz 4 kHz 8 kHz Load)
1V4160 V/Hz or Vector 1 2.0 2.5 2.12.12.1 60
1V4460 (1 HP) AX/12
2V4160 V/Hz or Vector 1 3.3 4.2 3.43.43.4 100
2V4460 (2 HP) 4x/12
3V4160 V/Hz or Vector 1 5.1 6.45.3 5.3 5.3 140
3V4460 (3 HP) AX/12
5V4160 V/Hz or Vector 1 7.9 9.9 8.28.28.2 180
5V4460 (5 HP) AX/12
7V4160 V/Hz or Vector 1 10.713.4 11.1 11.1 11.1 210
7V4260 (7.5 HP) 12
10V4160 V/Hz or Vector 1 13.4 16.814.214.214.2 250
10V4260 (10 HP) 12
15V4160 V/Hz or Vector 1 20.2 25.421.021.021.0 375
15V4260 (15 HP) 12
20V4160 V/Hz or Vector 1 26.1 32.727.027.027.0 600
20V4260 (20 HP) 12
2564160 V/Hz 1 29.5 37.030.430.430.4 600
2564260 (25 HP) 12
25V4160 V/Hz or Vector 1 30.2 38.0 34.534.534.5 750
25V4260 (25 HP) 12
30V4160 V/Hz or Vector 1 35.044.039.039.039.0 800
30V4260 (30 HP) 12
40V4160 V/Hz or Vector 1 46.2 58.054.054.054.0 960
40V4260 (40 HP) 12
50V4160 V/Hz or Vector 1 57.372.067.067.067.0 1200
50V4260 (50 HP) 12
50R4160 Vector (50 HP) or 1 65.0 81.070.056.041.0 1420
50T4160 V/Hz (75 HP) 81.0 102 90.0 72.054.0
60G4160 V/Hz 1 71.7 90.0 78.078.078.0 1200
60G4260 (60 HP) 12
75R4160 Vector(60-75 HP) 1 80.0 101 89.071.053.0 1400
75T4160 or V/Hz (100 HP) 100 126 116 93.0 70.0 1780
125R4160 Vector (100-125 HP) 1 127 159152122 91.0 2410
or V/Hz (125-150 HP) 170 213210 168126 3200
200V4160 Vector (150-200 HP) 1A 224 281 240240 - 3290
200V4160DS° or V/Hz (200 HP)
250V4160 V/Hz or Vector 1A 269 337 302302 - 4160
250V1460DS° (250 HP)
300V4160 V/Hz or Vector 1A 310 389 361361 - 5100
300V4160DS° (300 HP)
350V4160 V/Hz or Vector 1A 352442 414 414 - 6150
350V4160DS° (350 HP)
400V4160 V/Hz or Vector 1A 394 494 477 477+ - 7350
400V4160DS° (400 HP)
With W/Hz regulation, 110% continuous output current capability. With vector regulation, 150% output current capability for one minute.
*Input Voltage: 380-460 VAG (+4/-10%)
SWith optionalinput disconnect factory installed
4110% overload only at 4KHz in V/Hz and vector modes.
GV3000/SE AC Drive Hardware Reference, Version 6.06

2.2 NEMA Enclosures
Each of the GV3000/SE drives have one of following NEMA ratings:
* NEMA 1: Vented. Contains a communication access door that allows access to the
communication port without removing the cover. Intended for general-purpose
indoor applications.
* NEMA 1A: Ventilated with fan and filter. Contains a communication access door that
allows access to the communication port without removing the cover. Intended for
general-purpose indoor applications.
* NEMA 4X/12: Not vented. Supplied with base and keypad gaskets. Intended for use
in indoor environments that require a water-tight/dust-tight enclosure. An enclosure
with this NEMA rating encompasses both ratings (4X and 12).
* NEMA 12: Intended for use in indoorenvironments that require a dust-tight/drip-tight
enclosure.
See table 2.1 for a listing of the drives and their individual NEMA ratings.
About the Drive
2-3

2.3. 1-25 HP GV3000/SE Drive Component Locations
The 1-25 HP GV3000/SE drives have the following main components. The numbered
items listed below correspond to the numbers used in figures 2.2 to 2.4. Replacement
parts are listed in chapter 9.
1. Fan Assembly 7. Power Supply PCB (15-25 HP drives only)
2. Membrane Switch (Keypad/Bracket) 8. Gate Driver PCB (15-25 HP drives only)
3. Regulator Printed Circuit Board (PCB) 9. Internal Fan Assembly
4. Capacitor PCB/Input Capacitors 10. IGBT Module
5. Current Feedback PCB 11. Diode Bridge
6. Power PCB (15-25 HP drives only) 12. Fan Wire Harness
ter) @)
FAN ASSEMBLY
(INTERNAL)
°
oo ae
ar
Do00000
(lara
CAPACITOR MEMBRANE SWITCH
BOARD (KEYPAD)/BRACKET
©|° |
s rit
a
CURRENT FEEDBACK REGULATOR
BOARDBOARD
M/N __M/N
1V41XX 3V41XX
1V44XX 3V44XKX
2V4A1IXX 5V41XX
2VA44XX 5V44XKX
Figure 2.2 — 1-5 HP Drive Component Locations
2-4
GV3000/SE AC Drive Hardware Reference, Version 6.06

@
cae © an
FAN ASSEMBLY FAN ASSEMBLY
(INTERNAL)
L=
ofS We)
j
BOARD
o
om
|
=
ae
oD
3S
a
| 0}
i—3)
MEMBRANE SWITCH
(KEYPAD) /BRACKET
Hs
eS S
8
°
&
°
é
BE)3 Ci
Haieee ll
OE oes | @
3
CURRENT FEEDBACK
BOARD
REGULATOR
M/N BOARD
7V41XX
7V42XX
10V41XX
10V42XX
Figure 2.3 — 7.5-10 HP Drive Component Locations
About the Drive
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15V41XX 25G41XX
15V42XX 25G42XX
20V41XX
20V42XX
Figure 2.4 — 15-25 HP Drive Component Locations
GV3000/SE AC Drive Hardware Reference, Version 6.06