Rocky's Junior User manual

Junior Commercial Assembly Instructions
Bolt the Wheels to the Frames and to the 3rd Leg
Frame, as shown in the diagram. Next, bolt the 3rd
Leg Frames to the Frames.
Assemble one end unit to the Tube, using the Large
Handle, as shown in the diagram.
Assemble the other end unit to the Tube, using the
Knob.
For smoother operation, apply waterproof grease
between the Hub and the Black Bushing.
This should be done once a year.
Position the assembled roller unit at the widest end
of the pool.
First construct the tubing as per the instructions included in the Tube box.
Insert the 4” Hub into one end of Tube.
001
TEK Screws
067
With two 7/8” TEK screws attach the Hub to the
Tube using a drill. Apply pressure to ensure the
screw cuts into the aluminum Tube and then cuts
it’s own thread.
(No pre-drilling required)
15
1/16”
Slug
Using one of the two holes in the Frame as a
guide, make mark #1 on deck. With a 1/2” con-
crete drill bit, drill a 1 1/2” deep hole at mark #1.
Complete steps 5 and 6 before continuing with
step 4. On the other side of the roller unit, make
mark #2 by using one of the two holes in the
A-frame as a guide. With a 1/2” concrete drill bit,
drill a 1 1/2” deep hole at mark #2.
NOTE:
Set one Bolt at the front of the Frame at one end
and one at the rear of the Frame at the other end.
Hit center slug
with hammer
& center punch.
Drive the Concrete Anchor into
the hole with a hammer. Leave
the Anchor raised 1/16”.
To set the Concrete Anchor, hit
the slug with a hammer and
center punch driving the slug
down into the Anchor forcing the
legs out into concrete.
Insert the Anchor Bolt through
the Spring and then through the
Spring Guard. Next put them
through the hole in the Frame.
013
025
109
56
Assemble The End Units
005
019
107 071
065 105
1
For regular shaped pools,
align the outside edge of
the Tube parallel with the
end of the pool.
For irregular shaped pools,
the outside edge of the Tube
should be a minimum of 3’
inside from the end of the pool.
Place the reel at the widest
point if possible for a better
result.
Positioning Your Reel System
2
3
007
063
021
029
211
021
029
021
055
MARK #2
MARK #1
4
055
211
Assembling The System
Put the Black Bushing onto the end of the Hub
remembering to put some waterproof grease inside the
bushing. Grease once a year after that.
Push the Tube with the Hub into the
Black Bushing then into the Frame.
Put the Black Washer over the end of
the protruding end of the Hub and slide
the Handle onto the end of the Hub. Put
the Washer on the Bolt and secure the
Handle.
NOTE do not over tighten this Bolt as it will make it hard
to rotate the Handle.
Repeat these steps on the other end of the unit and use
the Knob in place of the Handle.
Your system is now complete.
061
Repeat with other side.
Marking The Anchors Setting The Anchors Bolting The System

003
005
011
015
019
021
025
029
055
061
065
071
101
103
105
107
109
201
209
5/8” TEK Screws
5/16”x1” Bolt
3/8”x6” Anchor Bolt
Concrete Anchor
5/16” Washer
3/8” Washer
Spring
Acorn Nut
Frame
Knob
4” Hub
Small Handle
Male Grommet
Female Grommet
Plastic Bushing
Plastic Washer
Spring Guard
22’ Strapping
2” Wheels
12
2
2
2
2
8
2
4
2
1
2
1
10
10
2
2
2
1
4
501
505
511
515
505
505
517
523
523
533
539
545
549
549
555
555
109
587
583
ITEM
#
DESCRIPTIONQTY. RE-
ORDER
#
Tools Required:
Drill
1/2” Concrete (masonry) Drill Bit
Hammer & Center Punch
5/16” Hex Head Socket Bit
1/2” Wrench
5/8” Wrench
FOR REGULAR SHAPED INGROUND POOLS
Attach the cut
cover to the roller with
the blue straps (See
Grommet detail). Ensure
the length of the strap
allows the cover to lay
at on pool, to prevent
wind from getting under
the cover.
To measure your straps
go from the top of the
assembled reel system
down to the water in
your pool and then add
two inches extra to
compensate for
evaporation.
Straps every 3’
Roller
Seams
1” Border
Cover
For odd shaped pools, pinch the cover and attach the strap as
shown. Attach the cut cover to the roller with the blue straps (see
Grommet detail) by folding the cover in a straight line as shown in
the diagrams. Ensure that the fold in the cover is straight.
Open the cover over the pool and set it into
position. Ensure that the seams on the cover
are parallel to the roller. (This may not be
possible with some types of covers).
Cover
Pool
Seams
Roller
When cutting the cover, allow a 1” wide
border around the pool edge to compen-
sate for shrinkage.
FOR IRREGULAR, KIDNEY, OR ROUND SHAPED INGROUND POOLS
Cover
Grommets
Straps every 3’ Roller
Fold in
cover
Strap
Open the cover over the pool and
set it into position. Ensure that
the end of the cover (where it
attaches to the roller) is square to
the roller.
When cutting the cover, allow a
1” wide border around the pool
edge to compensate for shrink-
age.
If the cover has seams, then the
seams should be parallel to the
roller. (This may not be possible
with some types of covers.)
Position the blue strap on the
cover. Cross cut through the
strapping and the cover. Ensure
that the hole in the strapping is at
least 1” from the end of the strap
and that the hole in the cover is
at least 2” from the end of the
cover. If possible fold the edge of
the cover over so that you put the
Grommet through two layers of
cover.
This will ensure that the Grommet
ts securely onto both the cover
and the strap, and will help to
prevent tearing.
Cover Strap
Wood
Insert the Female Grommet through your cut in the strapping and the
cover. Ensure that the material is completely pushed down on the shaft.
Insert the Male Grommet into Female Grommet. Once in place, hit with a
hammer until secure. (Caution - excessive force will break grommet).
Cover
101
Strap
103
Rocky’s Reel Systems Inc.
Tel: [phone] E-Mail: [email protected]
For further instructions and how to videos visit www.rockys.ca
GROMMET DETAIL
Strap
Using Tek Screws, secure the
strap to the tube. Make sure you
put the screw about an inch into
the strap to prevent tearing.
003
001 47/8” TEK Screws 501