Roland PNC-1600 User manual

ROLAND DG CORPORATION
SIGN MAKER
User's Manual
Model PNC-1900
PNC-1600

For the USA
FEDERAL COMMUNICATIONS COMMISSION
RADIO FREQUENCY INTERFERENCE
STATEMENT
This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules.
These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated
in a commercial environment.
This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference
to radio communications.
Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be
required to correct the interference at his own expense.
For Canada
CLASS A NOTICE
This digital apparatus does not exceed the Class A limits
for radio noise emissions set out in the Radio Interference
Regulations of the Canadian Department of Communica-
tions.
CLASSE A AVIS
Ce produit numérique ne dépasse pas les limites de la classe
A au niveau des émissions de bruits radioélectriques fixés
dans le Réglement des signaux parasites par le ministère
canadien des Communications.
CAUTION
①
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
②The contents of this operation manual and the specifications of this product are subject to change without notice.
③The operation manual and the product have been prepared and tested as much as possible. If you find any misprint or error, please
inform us.
④
We cannot in any way assume any responsibility whatsoever with regard to whatever consequences that may happen subsequent
to the making of changes or alterations to this product. We also cannot in any way assume responsibility for whatever may result
when this product is operated, or with regard to whatever results from making use of any explanatory documentation.
Unauthorized changes or modification to this system can void
the users authority to operate this equipment.
The I/O cables between this equipment and the computing
device must be shielded.

1
This reference material has been compiled as a User's Manual and is intended for use with both the PNC-
1900 and PNC-1600. Although illustrations presented within this manual display the PNC-1900, descrip-
tions and explanations apply equally to the PNC-1900 and the PNC-1600.
The manual is divided into four chapters and an appendix. When operating the PNC-1900/1600, please
refer to one of the following chapters for information related to your application at the time:
Chapter 1 Basic Knowledge of the PNC-1900/1600
Chapter 2 Cutting Operational Procedures
Chapter3 Explanation of Display Menu
Chapter 4 Technical Guide
Appendices
In Chapter 1, you will find all the basic information necessary for setting up and operating the PNC-
1900/1600 in a safe and efficient manner. Items outlined in this chapter include names of unit parts,
items provided as accessory as well as precautions to ensure your safety and avoid damage to the unit.
Chapter 2 helps you to understand the operational procedures you should follow for proper sheet
processing. Detailing the many ways in which the PNC-1900/1600 can be used to cut sheets and how to
apply your item are offered in this chapter.
Chapter 3 briefly covers the various settings that can be made using the display menus. It describes the
functions and the procedures used to make menu settings.
Chapter 4 covers the instruction set built into the PNC-1900/1600, and the device control instructions.
This chapter gives brief information on CAMM-GL III and device control instructions for those who
wish to program the computer themselves. Those who plan to use commercially available software to
output data to the PNC-1900/1600 may skip this chapter. A " CAMM-GL III Programmer's Manual " is
available for separate purchase for those wishing to create their own programs for the CAMM-1 . For
further information, please contact the nearest Roland Digital Group dealer or distributor.
Finally, the appendix area provides you with a table displaying items optionally available for use with
your PNC-1900/1600, a display menu flowchart and index to ease your use of this manual.
Introduction
Thanks and Best Wishes
Thanks you very much for purchasing the < CAMM-1 > PNC-1900/1600.
Since we wish you many years of productive use of your PNC-1900/1600, we ask you to read this manual and make
yourself familiar with the PNC-1900/1600’s operational procedures and requirements before running it.
If you find some abnormality immediately turn OFF the power switch and check the user's manual to find out what is
wrong.
Copyright © 1993 ROLAND DG CORPORATION.

2
Load ....................................................... 26
Select ..................................................... 26
• Relocate the origin point ........................ 27
Origin..................................................... 27
• Compensate for distance ........................ 27
Calibrate ................................................ 27
• Delete data in the machine ..................... 27
BufferClear ............................................ 27
• Repeats the same cutting........................ 28
Replot ..................................................... 28
• Selects the instruction set ....................... 28
Instruction.............................................. 28
• Setting the plotocol ................................ 28
I / O........................................................ 28
Baudrate................................................. 29
Parity...................................................... 29
DataBits ................................................. 29
StopBit ................................................... 29
Handshake ............................................. 29
Chapter 4 Technical Guide................. 30
4.1 CAMM-GL III Instruction System..... 30
4.2 The Specifications of the Interfaces .. 33
Appedices .......................................... 38
Appendix A Option Table ........................ 38
Appendix B Display Menu Flowchart...... 39
Appendix C Specification of
PNC-1900/1600 ................... 40
Index .............................................41
Chapter 1 Basic Knowledge of the
PNC-1900/1600........................... 3
1. 1 Outline of the PNC-1900/1600..................... 3
1.2 Cautions Before Use...................................... 4
1.3 Checking Accessory ...................................... 5
1.4 Part Names and Functions ............................. 6
(1) Front View .............................................. 6
(2) Side View................................................ 6
(3) Control Panel .......................................... 7
Chapter 2 Cutting Operational Procedures .. 8
2.1 Operation Flow .............................................. 8
2.2 Connection to the Computer.......................... 9
2.3 Loading a Sheet ............................................. 10
2.4 Installing the Blade........................................ 12
2.5 Changing the Language Used for Display..... 13
2.6 Setting the Cutting Area ................................ 13
2.7 Cutting Test ................................................... 15
2.8 DownloadingCutting Data............................. 17
2.9 Affix the Sheet............................................... 18
2.10 Winding Down ............................................ 19
2.11 Care and Maintenance ................................. 19
2.12 Plotting on Paper Media .............................. 20
2.13 Troubleshooting........................................... 21
Chapter 3 Explanation of Display Menu ....... 23
• Set the cutting area ............................................ 23
SheetSize .......................................................... 23
• Check the status of cutting ................................ 23
CutTest ............................................................. 23
• Set cutting conditions ........................................ 23
Offset ................................................................ 23
Force ................................................................. 23
Speed ................................................................ 23
Weight .............................................................. 24
Smoothing......................................................... 24
• Move the tool up or down ................................ 24
Tool up / down.................................................. 24
• Confirm the position of the tool carriage ......... 24
Coordinate Display ........................................... 24
Unit ................................................................... 25
• Omit display operations ................................... 25
Default.............................................................. 25
Save ................................................................. 25
Contents

3
1.1 Outline of the PNC-1900/1600
Intelligent CAMM-GL III Instruction System (mode 1 and mode 2)
CAMM-GL III (mode 1 and mode 2) is built in as the instruction set for the PNC-1900/1600.The
Automatic instruction set recognition function
instruction system is determined automatically.
High-speed 650 mm/sec Operation
A maximum cutting speed of 650 mm/sec (in all directions) ensures highspeed operation.
Digitally Controlled Servo-motor
A digitally controlled DC servo-motor is employed as the driving motor for achieving low noise and
high precision.
Wide Cutting Area
The area where cutting can be performed is 924.4 mm 1,229.2 mm ( 36-1/8" 48-3/8"for the PNC-
1900 and 619.4 mm 924.4 mm ( 24-3/8" 36-1/8" ) for the PNC-1600. Roll sheets of widths of up to
940 mm on the PNC-1900 and up to 640 mm on the PNC-1600 can be handled.
Smoothing Function
The carriage moves smoothly when cutting circles and curves, making possible quick, attractive cutting.
High Resolution
The software resolution of 0.025 mm/step and the hardware resolution of 0.003125 mm/step assure high
overall resolution.
Highly Flat Cutting Table
Honeycomb aluminum with a thickness of 15 mm is used to achieve a cutting table with a high degree
of flatness.
Metal Strip System Simplifies Sheet Loading
Metal strips and adhesive sheets are used to facilitate sheet loading.
1 Mbyte Buffer is Standard
The data buffers has 1 Mbyte of memory.
Automatic Interface/Protocol recognition
In addintion to the automatic serial/parallel interface recognition function, an automatic protocol
recognition function for serial connection is equipped.
19,200 High-speed Baud Rate
Can be set to 19200 baud rate in order to received data at high speed when an serial ( RS-232C )
Interface is connected.
Cutting Matched to Sheet Thickness
To reduce the load on the blade when cutting thick sheets, cutting conditions matched to the thickness
can be set via the control panel.
Soft Landing Function
This function gently raises and lowers the cutter, protecting the blade.
Replot Function
Cut data is stored in the data buffer, making it possible to use the same data for cutting as many times as
desired.
Axis Alignment
Distance accuracy can be compensated up to ±0.19% respectively for the X and Y axis (in increments
of 0.01%).
Settings stored in Memory
The current configuration, as made by settings on the panel, is memorized, and is retained even while
power is off. This eliminates the need for redoing the same group of settings.
User Registration Function
Up to four sets of conditions can be registered with names.
Special Stand
Two models of stands with casters are optionally available for the PNC-1900/1600 -- the DPS-460 and
the DPS-360. The angle of the DPS-360 can be set at 15°increments from 0°to 60°
Chapter 1 Basic Knowledge of the PNC-1900/1600
×
× ×
×

4
Power supply voltage should be within ±10% of the fixed rating.
Never attempt to disassemble or modify the unit.
The PNC-1900/1600 operates movable parts which have edged tools attached. Proper care should be
afforded during handling.
Take care that your hands, fingers or hair do not become tangle in the Y-rail.
Make sure nothing other than the sheet to be cut is located on the cutting table and take proper
precautions during unit operation. The Y-rail may jump and move instantaneously under the
following circumstances.
•When the power is turned on.
•When cutting data is downloaded from the computer.
•When the [ VIEW ] key is pressed.
•When [ LL ], [ UR ] or [ Origin ] are selected using the control panel.
*If the control panel is bumped by someone's body during operation, unexpected movement of the Y-
rail may result. Exert proper caution.
Take care not to damage the cutting table with sharp objects such as screw drivers, knives or drills.
•If the cutting table becomes scared, inaccurate cutting will result.
Do not place heavy objects on the cutting table, as this may cause the cutting table to warp and result
in faulty cutting.
Check that the power supply cord and transmission input cable from the computer are firmly con-
nected and will not come loose during use resulting in a poor connection.
When you are not going to use the PNC-1900/1600 for sometime, prepare the unit in the following
way:
•Disconnect the power supply cord from the wall socket.
•Cover the unit with the provided dust cover.
Liquids or metals subject to melting should not be placed in or on the PNC-1900/1600.
Avoid locations where the PNC-1900/1600 may be subject to strong shock.
Do not use your hand to move the tool carriage while the power is on.
The unit should not be installed in any of the following location which may result in damage and
mechanical failure:
•Locations subject to direct sunlight.
•Locations with high temperatures or humidity.
•Dusty areas.
•Locations subject to strong vibration.
•Where there is a lot of electrical noise.
•Poorly ventilated area which may result in a build-up of excess heat.
1.2 Cautions Before Use

5
Blade for Sheet : 1 Adjustable Depth Blade
Holder : 1
Spacer:1mm, 2mm, and
3mm (1 piece )
Sheet Hanger : 1 front and 1
back
Shaft : 1 Separate Cutter : 1 Tweezer : 1 Metal Strips : long 3,
medium 3, short 2
Power Code : 1 Dust Cover : 1 Adhesive Sheet : 1 Test-use Aplication Sheet :
1
Test-use Sheet : 1 Test-use Water-based Fiber
Tipped Pen : 1
User's Manual : 1 Transparent Position Sticker
: 1 set
Rubber Positioning sticker :
1set
Squeegee :1
1.3 Checking Accessory
Install at a stable site on a level floor. For details on installation procedures, see " How to Unpack the
Package PNC-1900/1600."
Table 1-1
The following accessories are packed together with the main unit. Before using, be sure to check to make
sure that all accessories have been included.
HH
PUSH
PUSH
SHSH
HH
SHSH
HH
SHSH
H
PUSH
PUSH
SH
HH
SH
H
PUSH
PUSH
SH
PUSH PUSH
PUSH PUSH
PUSH

6
Figure 1-1
1. Cutting Table
The plotter cuts the sheet mounted on top of this area.
2. Tool Carriage
The blade holder is mounted to this part of the PNC-1900/1600.
3. Y Rail
This rail moves over top of the sheet for cutting.
4. Control Panal
Use this control panel for all menu setting and PNC-1900/1600 operations. (For further details,
please refer to page 7.)
(2) Side View
13
4
2
Figure 1-2
(1) Front View
1.4 Part Names and Functions
356
2174
1. [ AC IN ] Power Connector
Connect provided power supply cord to this connector.
2. [ POWER ] Power Switch
When this switch is positioned to the [ | ] location, the power supply is turned on and the tool carriage
moves to the upper right-hand corner of the table.
3. [ FUSE ]
4. [ PARALLEL IN ] Parallel Connector ( Centronics specifications )
This interface is used to connect the PNC-1900/1600 to the computer using a parallel cable.
5. [ SERIAL IN ] Serial Connector ( RS-232C )
This interface is used to connect the PNC-1900/1600 to the computer using a serial cable.
6. [ RESET ] Reset Switch
Pressing this switch makes it possible to reset the PNC-1900/1600 to the same status as when the power
is first turned on.
7. [ CONTRAST ] LCD Contrast Control Knob
This knob is used to adjust the degree of concentration of the LCD.

7
Figure 1-3
5
96
ENTER
3
2
1
NEXT
FPAUSE
VIEW
F
FF
4
FAST
321
41087
(3) Control Panel
1.DISPLAY
All setting menus, errors and messages are displayed on this LCD.
2.[ F1 ], [ F2 ], [ F3 ] and [ F4 ] keys ( Function key )
This corresponds to the position of the menu shown on the display.
3. [ NEXT ] key
Displays the next menu screen.
4. [ ENTER ] key
Use this key to set a changed value or to clear an error display.
5. [ PAUSE ] key
Use this key to temporarily halt cutting operations.
6. PAUSE LED
This lamp lights while the [ PAUSE ] key is being pressed.
7. [ VIEW ] key
When this key is pressed, the tool carriage moves to the upper right-hand corner of the cutting table and
pauses. When the [ VIEW ] key is pressed again, the tool carriage returns to the prior tool position.
When the [ VIEW ] key is pressed during cutting, the tool carriage positions to the upper right-hand
corner of the cutting table and cutting is halted. Pressing the [ VIEW ] key again causes cutting to
continue. This lets you continue cutting even when the [ PAUSE ] key on the control panel has been
turned off.
8. VIEW LED
This lamp lights while the [ VIEW ] key is being pressed.
9. [ ], [ ], [ ] and [ ] keys (Cursor Keys )
These keys can be used to move the tool carriage. Diagonal movement is possible by pressing two keys
of these keys simultaneously.
10. [ FAST ] key
When the caret cursor keys are pressed simultaneously along with this key, the tool carriage moves
more quickly. The speed of movement can be increased by pressing the [ FAST ] key for a longer period
of time.

8
Chapter 2 Cutting Operational Procedures
TousethePNC-1900/1600,followtheproceduredescribedbelowtocarryoutcutting. Seethepagesspecified
for explanations of each method of operation.
1.
1. Connect the host computer and the PNC-1900/1600 (see page 9).
2.
2. Load the sheet to be cut (see page 10 and 11).
3.
3. Install a blade holder in the tool carriage (see page 12).
4.
4. Turn on the power.
→ ↑ → ←
※

※

Depending on what is needed, select the language shown on the display menu (see page 13 ).
5.
5. Use the control panel to set the cutting area (see page 13 and 14).
6.
6. Usethecontrol panel to move the carriage to the desired area, select "cut test," and check that the sheet
is cut correctly. If cutting is not correct, change the offset, speed, or force settings
( see pages 15 and 16 ).
7.
7. Usingthecontrolpanel,setI/O(connectedinterface)to[Auto]. [Auto]isthefactorydefaultvalue
( see page 9 ).
8.
8. Use the control panel to set the instructions to [ Auto]. [ Auto ] is the factory default value.
9.
9. Send cutting instructions from the computer.
( see page 17 ).
10.
10. Affix the sheet that has been cut (see page 18).
Caution
If the control panel is bumped by the body during operation, unexpected movement of
theY-rail may result. To avoiddanger of hands, clothing,or other objects beingcaught,
take care to ensure that the keys on the control panel are not accidentally pressed.
If cutting does not begin even after cutting instructions have been downloaded, try switching the setting for
the I/O interface connecting the computer to either a [Serial] or [Parallel] position (see page 28) .
When you have established a serial connection, don't forget to set the communication parameters to match
those of the computer (see page 29).
2.1 Operation Flow

9
Serial Interface Cable
Parallel Interface Cable
Parallel Connector
Serial Connector
Power Cord
Printer Connector
RS-232 Connector
Whenthecontrolpanelissetto[Auto],thePNC-1900/1600willautomaticallydetermine,duringcuttingdata
transmission, whether the connection established with the computer uses a serial or a parallel interface.
(If the serial interface is used, the communication parameters are determined automatically as well.)
However, once data has been sent from the computer to the PNC-1900/1600, the communication parameters
are stored in the PNC-1900/1600, and the settings remain even after the power has been turned off. For the
reason, if the connection the computer is changed, or the communication parameters for the computer are
altered, change the I/O setting on the panel to [ Auto ] ( see " Explanation of Display Menu " for details of the
settings made with the control panel) .
Plug the PNC-1900/1600 into an electrical outlet using the power cord provided.
Whenusingtheparallelinterface,securetheconnectorsateachendofthecablewiththelockpinsontheparallel
terminals of the computer and the left side of the PNC-1900/1600.
For serial connection, attach the serial cable to the RS-232C connector on the computer and the serial terminal
on the PNC-1900/1600. Tighten the screws at each end of the serial cable to secure the cable to the connectors
( parallel interface cable and serial interface cable are optionally available ) .
2.2 Connection to the Computer
Instruc [Auto] Unit[Step]
I/O[Auto]
Power Connector
Figure 2-1

10
2.3 Loading a Sheet
1
Caution
If the control panel is bumped by the body during operation, unexpected movement of the
railmayresult. Toavoiddangerofhands,clothing,orotherobjectsbeingcaught,takecare
to ensure that the keys on the control panel are not accidentally pressed.
When loading a roll sheet, do not use a roll weighing 10 kg ( 22 lb. ) or more or having a
diameter of 14 cm ( 5-1/2") or more. Failure to do so will result in improper cutting.
Itisrecommendedthatinstallationofthesheethangerbecarriedoutbyatleasttwopersons
working together.
The PNC-1900/1600 can cut either cut sheets or roll sheets. Cut sheets and roll sheets are loading on the
PNC-1900/1600indifferentways,eachofwhichisdescribedbelow. Besuretousetheappropriatemethod
for the type of sheet you are using.
Roll Sheets
Roll sheets of the following sizes can be loading on the PNC-1900/1600.
• PNC-1900 : Roll sheets up to 940 mm ( 37" ) in width
• PNC-1600 : Roll sheets up to 640 mm ( 25-3/16" ) in width
Roll sheets of any size up to the widths described above can be cut.
Pass the shaft through the roll sheet and fit into the sheet holder bracket as in the figure.
Figure 2-4
3
Fit the side pieces for the sheet hanger into the
places where the feet were mounted. Align the
tabshownby thearrow withthe smallhole onthe
sheethanger sidepiece, and thenreattach the feet
removed in step 1.
2
To install the sheet hanger included with the
PNC-1900/1600, first remove the two feet on the
bottom right of the machine by turning them
counterclockwise.
Figure 2-3Figure 2-2 Bottom of the
PNC-1900/1600

11
Cut Sheet Adhesive sheet
Anadhesive sheet that has become dusty may lose itsadhesive fore or result in slippage of the sheet. Surfaces
exposedtotheairshouldbecoveredwithbackingpaperwhennotinuse. (Fordetailssee"2.10WindingDown
" and " 2.11 Care and Mainttenance.")
Cut Sheets
However,whenthe cut sheet sizeis too small, physical positioningrequires the use ofanadhesive sheet.
1. Peel off the backing paper on one side of the adhesive sheet included with the unit and affix it to the
cutting table.
2. Peel off the backing paper on the exposed side of the adhesive sheet and place the cut sheet on top of
this to secure in place. See figure 2-7 for placement of the adhesive sheet.
54
Rool sheet
Metal strips
Figure 2-6
Figure 2-7
Figure 2-5
Use the magnetic sheet included with the PNC-
1900/1600 to secure the sheet as shown in the
figure.
Load the leading edge of the roll sheet under the
Y rail and pull out the required length from the
roll sheet.

12
3
Figure 2-10
Dependingonthethicknessofthematerialtobe
cut, use the spacers included with the PNC-
1900/1600 to adjust the height of the cutter tip
so that it is about 2 mm from the sheet.
4
Figure 2-11
Oncetheproperheighthasbeenestablishedusing
spacers, firmly tighten down the tool mounting
screw so that the blade holder does not move.
Spacer
Approx. 2 mm
Sheet
2.4 Installing the Blade
2
Figure 2-8 Figure 2-9
1Loosen the tool setscrew on the tool carriage and
insert the blade holder.
Mountthebladeonthebladeholder.Becareful
not to break off the blade when doing this.
Blade
Blade holder
Tool setscrew
Caution
When setting or changing the cutter, handle the cutter carefully to avoid injury.

13
2.6 Setting the Cutting Area
WhenLLandURhavebeensetrespectivelyasthelower-leftandtheupper-right,theXaxisishorizontal
(left-right), and the Y axis is vertical. For normal horizontally written text, the characters are arranged
from left to right, as shown in figure 2-12.
The cutting area of the PNC-1900/1600 is determined by setting a lower-left ( LL ) and upper-right
( UR ) value on the sheet. Be sure to make these settings before attempting cutting. When using the PNC-
1900/1600 for the first time, the LL value is set at the minimum of ( 0 , 0 ), and UR is set a t ( 41168 ,
36976) on the PNC-1900 and ( 3796 , 24784 ) on the PNC-1600.
Figure 2-12
LL is lower left and UR is upper right
2.5 Changing the Language Used for Display
The PNC-1900/1600 is capable of displaying all its menus in either of five languages, English, Japanese,
French, German and Spanish. To change the language that will be used, follow the steps below.
Procedure
1. While holding down the [ F1 ] key, turn the power ON.
2. The following message appears on the display. "Spanish" can be displayed by pressing the [ NEXT] key.
3. This selects the language to be used. Press the [ F1 ] key to select "English," [ F2 ] for "German," [ F3 ] for
"Japanese," or [ F4 ] for "French." For "Spanish," press [ NEXT ] followed by the [ F1 ] key. When this
is finished, the top menu appears in the selected language. Display continues to be in the selected language
until this same procedure is carried out again.
English German
Japanese French [ NEXT ] key
→
→ ↑ → ←
※
※
Spanish
UR
LL
X
Y

14
LL UR
X: 0 Y: 0
4. Hold down the [ ENTER ] key and press [ F1 ] key. The message " Set UR Completed " is displayed,
and the setting for LL is made.
5. Next set UR. Use the [ ], [ ], [ ], [ ], and [ FAST ] keys to move the tool carriage to the upper-
right of the sheet.
1. After loading a sheet in place, turn on the power.
2. Press the [ F1 ] key to display the sheet size setting screen.
3. Use the [ ], [ ], [ ], [ ], and [ FAST ] keys to move the tool carriage to the lower-left of the
sheet. The coordinate value ( X, Y ) will change to reflect movement of the tool carriage.
Making the Settings
Figure 2-13
6. Hold down the [ ENTER ] key and press [ F2 ] key . The message "Set UR Completed " is displayed, and
the setting for UR is made.
7. The setting for cutting area has now been made. No cutting will be performed outside the area defined
by the values of LL and UR.
To continue using a cutting area of the same orientation and size, set only LL. The position of UR will
automatically be moved correspondingly and set.
At this time, the orientation values are written to memory and the coordinate values for LL and UR will not
changeunlessnewlyset. Ifthe[F1]keyor[F2]keyispressedwithintheSheetSizeMenu,thetoolcarriage
will move in response to the LL and UR entered at that time.
Figure 2-14

15
Thisis just acomment about orientationsettings and terminology. WhenLL and UR
have been set as upper-left and the lower-right respectively, the X axis switches to a
vertical ( up-down ) orientation and the Y axis switches to a horizontal ( left-right )
orientation. Undersuchconditions,previouslysettextisrotated90°clock-wisefrom
the normal orientation ( figure 2-12 ) and is cut as shown in figure 2-17.
LL is upper left and UR is lower-right Figure 2-16
Figure 2-15
LL
UR
X
Y
Figure 2-17
LL
UR
2.7 Cutting Test
Replot BufferClear
CutTest Tool[ UP ]
In order to carry out cutting optimally, it is necessary to set cutting conditions that match the sheet, giving
consideration to the sheet's thickness and type of material. The PNC-1900/1600 can perform a cutting test
to check the cutting conditions. Please set cutting conditions that are appropriate for the type of sheet being
used.
Procedure
1. Load a sheet and install the cutter ( see " 2.3 Loading a Sheet " and " 2.4 Installing the Blade ").
2. Turn on the power, then press the [ NEXT ] key. This displays
the screen shown at right.
3. Press the [ F3 ] key to start the cutting test. This test cuts the figure 2-16 at the current tool position. This
requires an area of approximately 2 cm2.

16
8.Whenmodifying offset,press the
[ F2 ] key. 8".Whenmodifyingforce, press the [ F4 ] key.
8'.Whenmodifyingspeed,press
the [ F3 ] key.
Select Off-
set
Speed
Force
CutTest [10]
TopMenu
DOWN 10
UP
CutTest [30 cm/s]
TopMenu
DOWN 30 cm/s
UP
CutTest [120g]
TopMenu
DOWN 120g
UP
Figure 2-21
Figure 2-18 Figure 2-20
Figure 2-19
123456789
123456789
123456789
123456789
123456789
123456789
123456789
123456789
123456789
12345678901
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
12345678901
Approx.
2 cm
1234567890
1
23456789
0
1
23456789
0
1
23456789
0
1
23456789
0
1
23456789
0
1
23456789
0
1
23456789
0
1
23456789
0
1
23456789
0
1234567890
Approx. 2 cm
4. First, peel off the circular area (
123
123
), making sure that it peels off without peeling off the square area
(
123
123
). figure 2-17
5. Then peel off the square area (
123
123
). Speed and force are appropriate if there is only a slight trail left
on the base paper by the cutter. fiureg 2-18
6. The remaining cross-shaped area is used to check whether the offset value is set correctly. When the
offset value has been correctly set, the corners of the figure should appear cleanly cut as shown in Aof
the figure below. If the offset value is too small, the corners will appear slightly rounded as illustrated
by B; an offset value which is too large will result in a cut figure similar to C.
7. If the sheet was not cut correctly in steps 1 through 6 of the cutting test, change the cutting conditions.
Press the [ NEXT ] key to display the screen shown when the power is switched on, then press the
[ F3 ] key to display the screen shown below.
9. To modify cutting conditions, choose each of the appropriate keys for settings as shown in 8, 8' and 8".
Inspect the result of the cut test and adjust your cutting conditions as required. Regardless of the
particularcondition being modified, pressing the [ F3 ] key lowers the numerical value and pressing the
[ F4 ] key increased the value. When the you are satisfied with the chosen values, press the
[ ENTER ] key to set.
One offset unit is equal to 0.025 mm. This means that the offset value in the procedure described above
is0.25mm.Wheneverthecuttingconditionshavebeenmodified,itisrecommendedthatyouonceagain
perform a cut test to confirm correct positioning and orientation. With 8, 8' and 8" displayed, the
[ F1 ] key can be used to perform an immediate cut test.
ABC
Current tool position

17
1. When using market-available software, select either PNC-1900 or PNC-1600 as the setting for your output
device. If these two machine types are unavailable, select on of the following alternative options.
2. Select which interface protocol is being used for connecting the computer to the PNC-1900/1600 (either a
parallel interface conforming to Centronics standards or an RS-232C serial interface).
3. Transmit the cutting data from the computer to the PNC-1900/1600.
Once all cutting data has been downloaded from the computer and received by the PNC-1900/1600, cutting
operations will begin.
• PNC-1000
• PNC-1100
• PNC-1000A
• PNC-1800
Cutting data is downloaded from a computer (software) to the PNC-1900/1600 and cutting operations are
performed accordingly.
Thissection describes general itemsrelatedto data output fromthecomputer and should beusedfor general
reference purposes during data output operations. For specific details concerning cutting data output
procedures, refer to the operation manual for the specific software you are using.
* Before downloading cutting data to the PNC-1900/1600, fully complete the procedures outlined from
section " 2.4 Installing the Blade" to section" 2.7 Cutting Test."
2.8 Downloading Cutting Data
The chert below describes symptoms that occur when cutting conditions are not optimal. Use this chart for
comparison with the results of the cutting test .
CAMM-GL III is built into the PNC-1900/
1600 as the instruction set.
The models shown here are those which
operate under CAMM-GL III.
Setting Condition Cutting result
Force
Too small Some parts of the sheet remain uncut
Too large The base paper is cut, and the cutter requires
frequency replacement
Speed Too fast Some parts of the sheet remain uncut
Too slow Operating efficiency is reduced.
Offset Too small Corners are rounded
Too large Corners flare outward, with "horns"
Table 2-1

18
12
34
Affix the application sheet overtop the fin-
ished sheet, and use the squeegee included
with the PNC-1900/1600 to copy the design.
Before applying the cut item to the chosen
location, make sure that the surface itself has
been thoroughly cleaned and is free of dust
andoil.Onceyouhavedeterminedthecorrect
position, attach your cut item taking care not
tomisalignwithyourchosenposition. Firmly
rub on top of the application sheet to attach
the cut item to the area, and then peel off the
application sheet only.
Peel away and dispose of the unneeded por-
tion of the sheet. Detailed items should be
removed using the provided tweezer.
Figure 2-25
Figure 2-24
Figure 2-23
Figure 2-22
The following is a convenient method which
willmakeremovingyouritemfromtheback-
ingsheetabiteasier. Inadditiontothecutting
data needed to acquire your design, incorpo-
rate into your cutting data extra data which
will have the PNC-1900/1600 cut a rectangle
around the design itself. When using a roll
sheet, use the separate cutter, provided with
your unit, to cut and separate the cut design.
2.9 Affix the Sheet
• When applying your item to a transparent location such as window glass, it helps to sketch an outline
of the item on the reverse surface of your chosen location; use a water-based marker so that it can be
erased later. You can then more easily align the item using the sketched outline as a guideline.
• If air bubbles form under the cut item once it has been mounted, use a needle to punch a hole through
the sheet and then force the air out so that the surface can be smoothed.
• Before affixing the sheet, clean the area of application to remove all dirt and oil.
Note