Roland Soljet Pro III XJ-540 Operating and maintenance manual

SERVICE NOTES
70073-09
Copyright © 2010 ROLAND DG CORPORATION
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of XJ-740/640/540.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Confidential

1 Structure & Spare Parts
1-1 COVERS ............................................................................................................................................................. 1-1
1-2 FRAME .............................................................................................................................................................. 1-3
1-3 HEAD CARRIAGE............................................................................................................................................... 1-5
1-4 DRIVE UNIT ....................................................................................................................................................... 1-7
1-5 CHASSIS ............................................................................................................................................................ 1-9
1-6 PINCH ROLLER ................................................................................................................................................1-11
1-7 WIPE SYSTEM.................................................................................................................................................. 1-12
1-8 CAP SYSTEM ................................................................................................................................................... 1-13
1-9 INK SYSTEM .................................................................................................................................................... 1-14
1-10 STAND ............................................................................................................................................................. 1-15
1-11 TU CONTROLLER ............................................................................................................................................ 1-17
1-12 ACCESSORIES.................................................................................................................................................. 1-18
2 Electrical Section
2-1 WIRING MAP ...................................................................................................................................................... 2-1
2-2 MAIN BOARD ..................................................................................................................................................... 2-3
2-3 HEAD BOARD .................................................................................................................................................. 2-14
2-4 SERVO BOARD ............................................................................................................................................... 2-25
2-5 HEATER BOARD............................................................................................................................................... 2-31
2-6 INK SYSTEM BOARD ...................................................................................................................................... 2-34
2-7 SUB BOARD ..................................................................................................................................................... 2-36
2-8 TAKEUP BOARD .............................................................................................................................................. 2-41
2-9 MAINTENANCE PARTS LIST .......................................................................................................................... 2-43
3 Replacement of Main Parts
3-1 HEAD REPLACEMENT ...................................................................................................................................... 3-4
3-2 WIPER REPLACEMENT .................................................................................................................................. 3-10
3-3 CAP TOP REPLACEMENT .............................................................................................................................. 3-12
3-4 CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-17
3-5 PUMP REPLACEMENT ................................................................................................................................... 3-23
3-6 INK TUBE REPLACEMENT ............................................................................................................................. 3-28
3-7 BOARDS REPLACEMENT (HEAD / SERVO / MAIN / SW POWER SUPPLY) ................................................ 3-33
3-8 BATTERY REPLACEMENT .............................................................................................................................. 3-48
3-9 CARRIAGE BELT REPLACEMENT ................................................................................................................. 3-51
3-10 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-56
3-11 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-58
3-12 TAKE-UP BOARD REPLACEMENT ................................................................................................................. 3-59
4 Adjustment
4-1 SERVICE MODE ................................................................................................................................................ 4-1
4-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE................................................................................. 4-16
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER.......................................................... 4-23
4-4 HEAD ALIGNMENT........................................................................................................................................... 4-25
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-36
4-6 PAPER SIDE SENSORADJUSTMENT ...........................................................................................................4-38
4-7 LINEAR ENCODER SETUP ............................................................................................................................. 4-40
4-8 CAP HEIGHT ADJUSTMENT ........................................................................................................................... 4-42
4-9 CALIBRATION .................................................................................................................................................. 4-44
4-10 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-46
4-11 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-49
4-12 TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-56
5 Supplemental Information
5-2 SPECIAL TOOLS................................................................................................................................................. 5-1
5-1 SENSOR MAP..................................................................................................................................................... 5-2
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ................. 6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2
6-3 SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-3
6-4 INK DROPS ON THE MEDIA.............................................................................................................................. 6-3
6-5 VERTICAL BANDING.......................................................................................................................................... 6-3
6-6
MISSING DOT OR DEFLECTED-FIRED DOTAPPEARS WHEN PERFORMING PRINTING
AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME
................................................................................. 6-4
6-7 MEDIA SKEW...................................................................................................................................................... 6-4
6-8 MOTOR ERROR ................................................................................................................................................. 6-5
6-9 HEATER / DRYER TEMPERATURE DOES NOT GO UP................................................................................... 6-6
6-10 THE BLOWER FAN DOES NOT OPERATE ....................................................................................................... 6-6
6-11 THE TAKE-UP UNIT DOES NOT OPERATE ......................................................................................................6-6
6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)....................................................... 6-6
6-13 ERROR MESSAGE............................................................................................................................................. 6-7
6-14 SERVICE CALL................................................................................................................................................... 6-7
7 Service Activities
7-1 INSTALLATION CHECK LIST ............................................................................................................................. 7-1
7-2 MAINTENANCE CHECK LIST .......................................................................................................................... 7-12
7-3 SPECIFICATION ............................................................................................................................................... 7-13
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Contents

Revision Record
Revision
No. Date Description of Changes Approval Issued
0 2007.12.13 First Edition Kato Sato
1 2008.4.11 1-1 COVER, 1-7 WIPE SYSTEM : Parts have been revised. Kato Mabuchi
2 2008.5.8 1-3 HEAD CARRIAGE : Parts have been revised. Kato Mabuchi
3 2008.7.29 1-7 WIPER SYSTEM, 4-4 HEADALIGNMENT has been revised. Kato Misako
4 2008.10.9 1-1 COVER, 1-5 CHASSIS : Parts have been revised.
6-14 SERVICE CALL has been revised. Kato Misako
5 2008.11.10 2-9 MAINTENANCE PARTS LIST : Parts have been revised. Kato Misako
6 2009.1.30 4-1 : SERVICE MODE have been revised. Kato Misako
7 2009.2.9 3-8 : BOARDS REPLACEMENT has been revised. Kato Mabuchi
8 2009.10.8 1-8:CAP SYSTEM, 1-12:ACCESSORIES parts have been revised. 2-1:WIRING MAP has been revised.
5-2 : SENSOR MAP has been revised. Kato Misako
9 2010.9.13 1-2:FRAME parts have been revised. Kato Misako

In addition to the and symbols, the symbols shown below are also used.
To Ensure Safe Work
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
The symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
: Tips and advise before the adjustment.
About and Notices.
Do not recharge, short-circuit,
disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery
for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
Turn off the primary power SW
before servicing.

HIGH VOLTAGE,
HANDLING ATTENTION
• Do not touch during power on
Electric shock, Compornents damage
• Do not repair. Replace power unit.
• Do not replace fuse. Can not be recovered.
About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.
Electric charge.
Do not touch when power is on.
The wiring terminal untended for
connection of the protective earthing
conductor associated with the supply
wiring.
Do not disconnect the cable of this
terminal except the time of replacement.

1 Structure & Spare Parts
1-1 COVER
1-1
S3
S3 23
S3
S3
S3
S3
S3
15
S3
S3
29
S11
25 20
37
S8
29 31
27
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S3
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26
S3
S3
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S3
S5 S9
S9 5
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S11
S11
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7
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19
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S9 32
9
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1112
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16 53
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S2
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S1 S9
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52
Revised 1

1-1 COVER
PARTS LIST -Main Parts- PARTS LIST -Main Parts-
Parts No. Parts Name
XJ-740 XJ-640 XJ-540
Parts No. Parts Name
XJ-740 XJ-640 XJ-540
1000003584 APRON,F UNDER XJ-740 * 34 1000001029 KEY TOP,D14 DG AJ-1000 * * *
1000003675 APRON,F UNDER XJ-640 * 35 1000000111 KEY TOP,D14 WH AJ-1000 * * *
1000001517 APRON,F UNDER XC-540 * 36 1000004067 LABEL,CAUTION XJ#LA1025 * * *
1000004061 APRON,FRONT XJ-740 * 37 1000000953 LABEL,EMBLEM LOGO ROLAND * * *
1000004063 APRON,FRONT XJ-640 * 38 1000003489 LABEL,MARK ECO#LA1014 * * *
1000002465 APRON,FRONT XC-540 * 39 1000001625 LABEL,SET INK XC-540#LA923 * * *
1000003583 ASSY,APRON F HEATER XJ-740 * 40 1000002468 PLATE,APRON F BACK XC-540 * * *
1000003674 ASSY,APRON F HEATER XJ-640 * 1000004069 PLATE,COVER FRONT LEFT XJ-740 *
1000001616 ASSY,APRON F HEATER XC-540 * 1000004072 PLATE,COVER FRONT LEFT XJ-640 *
1000003586 ASSY,COVER F XJ-740 * 1000004074 PLATE,COVER FRONT LEFT XJ-540 *
1000003677 ASSY,COVER F XJ-640 * 1000004066 PLATE,COVER FRONT REAR XJ-740 *
1000003667 ASSY,COVER F XJ-540 * 1000004071 PLATE,COVER FRONT REAR XJ-640 *
W700311450 ASSY,EXT JUNCTION BOARD XC-540 * * * 1000002472 PLATE,COVER FRONT XC-540 *
6700311300 ASSY,EXT JUNCTION BOARD 2 XC-540 * * * 43 1000004068 PLATE,COVER FRONT RIGHT XJ-740 * * *
6 W700311411 ASSY,HEATER CONTROL BOARD XC-540 * * * 44 1000001565 PLATE,COVER PANEL XC-540 * * *
7 W700731370 ASSY,PANEL BOARD XJ-740 * * * 1000004062 PLATE,HEATER COVER XJ-740 *
8 W700311430 ASSY,THERMISTOR JUNC BOARD XC-540 * * * 1000004064 PLATE,HEATER COVER XJ-640 *
1000002044 CABLE-ASSY,117V SELECTOR XC-540 (for 117V) * * * 1000002469 PLATE,HEATER COVER XC-540 *
1000002043 CABLE-ASSY,230V SELECTOR XC-540 (for 230V) * * * 46 1000002471 SHAFT,COVER FRONT XC-540 * * *
10 1000001680 CABLE-ASSY,HEATER CONTROL XC-540 * * * 47 1000003640 SHEET,PANEL XJ-740 * * *
11 1000001678 CABLE-ASSY,OP.DRYER CONTROL XC-540 * * * 48 1000001599 STAY,EXT JB XC-540 * * *
12 1000001679 CABLE-ASSY,POWER-BLOWER XC-540 * * * 49 1000002473 SUPPORT,COVER FRONT XC-540 * * *
13 1000001708 CABLE-ASSY,THERM JUNCTION XC-540 * * * 50 1000001504 SUPPORT,COVER I/S L XC-540 * * *
14 1000001472 COVER,440CC I/C XC-540 * * * 1000004077 THERMISTOR 103AT2 L700 XJ-740 * *
1000003594 COVER,BACK XJ-740 * * 1000002467 THERMISTOR 103AT2 L430 *
1000001505 COVER,BACK XC-540 * 52 1000001620 LABEL,USE ECO-SOL MAX#LA924 * * *
1000004065 COVER,FRONT XJ-740 * 53 22535286 LABEL,CAUTION COVER #LA265 * * *
1000004070 COVER,FRONT XJ-640 * 54 1000004160 LABEL, REFLECTION XC-540#LA1041 * * *
1000004073 COVER,FRONT XJ-540 * 55 1000005233 STOPPER,ACRYLIC PLATE LEC-300 * * *
17 1000001539 COVER,I/C PCM XC-540 * * *
18 1000001503 COVER,I/S L XC-540 * * *
19 1000001502 COVER,I/S R XC-540 * * * PARTS LIST -Supplemental Parts-
20 1000001501 COVER,L SUS XC-540 * * * Parts No. Parts Name
21 1000001500 COVER,PANEL SUS XC-540 * * * S1 31029101 BUSH,NB-19
22 1000003593 COVER,RAIL F SUS L XJ-740 * S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
1000003592 COVER,RAIL F SUS R XJ-740 * S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
1000003678 COVER,RAIL F SUS XJ-640 * S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
1000001499 COVER,RAIL F SUS XC-540 * S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
1000003585 COVER,RAIL XJ-740 * S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
1000003676 COVER,RAIL XJ-640 * S7 31279191 LABEL,WARNING FUSE REPLACE #347
1000003666 COVER,RAIL XJ-540 * S8 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS
25 W700310000 COVER,SIDE L XC-540 * * * S9 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
26 W700310001 COVER,SIDE R XC-540 * * * S10 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
27 1000001496 COVER,TOP F SUS XC-540 * * * S11 31139104 SCREW,PLAPOINT M4*6 BK FE
28 1000001497 COVER,TOP R XC-540 * * * S12 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
29 12239406 CUSHION,TM-96-6 * * *
1000004076 DRYER,HEATER XJ-740 *
1000004079 DRYER,HEATER XJ-640 *
1000002466 DRYER,HEATER XC-540 *
31 1000001600 ESCUTCHEON,XC-540 * * *
32 12559105 FUSE,5X20 021706.3MXP 6.3A/250V * * *
33 1000002474 HOOK,INTERLOCK SW XC-540 * * *
15
9
30
24
23
16
1-2
2
1
42
41
4
3
51
45
5
* Revised 1 Refer to the Service Information : XJ740-003
Revised 1
Revised 1
Revised 4

1-2 FRAME
1-3
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11 1415
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S11
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S24 S24
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S1
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S10
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S22 S16
S16
S8
S8
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S15
S25
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S5 S5
S5
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S20
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S20
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S6

1-2 FRAME
PARTS LIST -Main Parts- PARTS LIST -Main Parts-
Parts No. Parts Name
XJ-740 XJ-640 XJ-540
Parts No. Parts Name
XJ-740 XJ-640 XJ-540
1 11909133 ADAPTER,SCREW 2FAI FJ-50 * * * 1000003606 RAIL,LINEAR SCALE XJ-740 *
2 11909167 ADAPTER,SCREW 3FAI FJ-540 * * * 1000003687 RAIL,LINEAR SCALE XJ-640 *
3 1000001589 ADAPTER,TUBE 2-3FAI XC-540 * * * 1000007155 RAIL,LINEAR SCALE XJ-640_01 *
1000003580 APRON,B XJ-740 * 1000003663 RAIL,LINEAR SCALE XJ-540 *
1000003671 APRON,B XJ-640 * 41 15099115 SENSOR-INTERRUPTER GP2A25NJ * * *
1000001521 APRON,B XC-540 * 42 1000001479 SHAFT,IDLE PULLEY XC-540 * * *
1000003581 ASSY,BED HEATER XJ-740 * 1000003597 SHAFT,SQUARE XJ-740 *
1000003672 ASSY,BED HEATER XJ-640 * 1000003689 SHAFT,SQUARE XJ-640 *
1000003659 ASSY,BED HEATER XJ-540 * 1000003662 SHAFT,SQUARE XJ-540 *
6 W7007313B0 ASSY,FAN JUNCTION BOARD XJ-740 * * * 1000003627 SHEET,LINEAR SCALE XJ-740 *
6700730160 ASSY,GRIT SHAFT XJ-740 * 1000003691 SHEET,LINEAR SCALE XJ-640 *
6700720110 ASSY,GRIT SHAFT XJ-640 * 1000003665 SHEET,LINEAR SCALE XJ-540 *
6700710090 ASSY,GRIT SHAFT XJ-540 * 1000003638 SHEET,RAIL CABLE XJ-740 *
8 6700319030 ASSY,PULLEY XC-540 * * * 1000003693 SHEET,RAIL CABLE XJ-640 *
10 1000003600 BASE,IDLE PULLEY XJ-740 * * * 21475141 SHEET,RAIL CABLE FJ-540 *
11 1000003657 BASE,SHAFT SQUARE XJ-740 * * * 46 1000001567 SHUTTER,BED XC-540 * * *
1000003599 BELT,150S2M2974LW-C * 47 21625103 SHUTTER,HEATER CORD SP-300 * * *
1000003688 BELT,150S2M2754LW-C * 48 1000001516 SPACER,BED LOWER XC-540 * * *
1000001902 BELT,150S2M2500LW-C * 49 1000001515 SPACER,BED UPPER XC-540 * * *
13 12159573 BUSH,80F-0603 * * * 50 22175122 SPRING,BACK UP PNC-960 * * *
14 12529104 BUSH,80F-1410 * * * 51 1000001576 SPRING,PRE HEATER XC-540 * * *
15 1000001068 BUSH,80F-1610 * * * 52 1000002064 STAY,P-SENSOR B XC-540 * * *
1000003703 CABLE-ASSY,FAN JUNCTION XJ-740 * 53 1000001493 STAY,P-SENSOR XC-540 * * *
1000003699 CABLE-ASSY,FAN JUNCTION XJ-640 * 1000003639 STAY,TUBE XJ-740 * *
1000001685 CABLE-ASSY,FAN JUNCTION XC-540 * 1000001541 STAY,TUBE XC-540 *
17 1000003707 CABLE-ASSY,HEATER XJ-740 * * 55 22135441 STOPPER,LINEAR SCALE FJ-540 * * *
18 1000001692 CABLE-ASSY,PAPER-SENS XC-540 * * * 56 1000003612 STOPPER,SHAFT SQUARE XJ-740 * * *
19 11769118 CLAMP,FCM2-S6-14 * * * TAPE,REFLECTION FNS 50 8*10M
20 1000003636 COVER,RAIL UNDER L XJ-740 * * * (Cut when using.）
21 1000003637 COVER,RAIL UNDER R XJ-740 * * * XJ-740 : L=1955mm, XJ-640 : L=1734mm
1000003603 COVER,TKP0180-2B R100-096 * XJ-540 : L=1480mm
1000003685 COVER,TKP0180-2B R100-090 *
1000001425 COVER,TKP0180-2B R100-084 *
23 1000000764 FAN,A35577-55ROL * * * PARTS LIST -Supplemental Parts-
24 1000000387 GUIDE,CABLE POM AJ-1000 * * * Parts No. Parts Name
25 1000001566 GUIDE,TUBE XC-540 * * * S1 31029101 BUSH,NB-19
26 1000001555 HOLDER,IDLE PULLEY XC-540 * * * S2 31379101 CLAMP,FLAT CABLE FCS-50P
27 21655131 HOLDER,LINEAR SCALE CJ-70 * * * S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
28 11659149 HOLDER,RING O 2FAI FJ-50 * * * S4 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
29 11659249 HOLDER,RING O 3FAI FJ-540 * * * S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
21895154 L-BEARING SSR15XW2UE+2740LY * S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
21895161 L-BEARING,SSR15XW2GE+2560LY * S7 31279106 LABEL,CAUTION HOT SURF NO.778
21895153 L-BEARING SSR15XW2UE+2320LY * S8 31129102 PIPE SET,POLYCA 4*8*10 20PCS
31 1000003598 LEVER,SHAFT XJ-740 * * * S9 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS
32 1000003787 PLATE,FLEX COVER XJ-740 * * * S10 31299102AS RIVET SET,NYLON P2655B 20 PCS.
1000003609 PLATE,GUIDE CABLEVEYOR XJ-740 * * S11 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
1000001560 PLATE,GUIDE CABLE VEYOR XC-540 * S12 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
34 22055316 PLATE,LINEAR SCALE CJ-70 * * * S13 31019124 SCREW SET,BINDING M3*35 NI 50 PCS
1000003582 PLATE,SHUTTER BED XJ-740 * S14 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.
1000003673 PLATE,SHUTTER BED XJ-640 * S15 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS
1000001492 PLATE,SHUTTER BED XC-540 * S16 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
36 1000001568 PLATE,TUBE GUIDE XC-540 * * * S17 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
37 21565105 P-ROLLER FD8S3(B15L30) * * * S18 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
1000003596 RAIL,CABLE XJ-740 * S19 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
1000003686 RAIL,CABLE XJ-640 * S20 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
1000003661 RAIL,CABLE XJ-540 * S21 31179106 SCREW,JACK UP SP-540V
1000003595 RAIL,GUIDE XJ-740 * S22 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
1000003684 RAIL,GUIDE XJ-640 * S23 31069104 SCREW,CAP M4*6+FL NI
1000003660 RAIL,GUIDE XJ-540 * S24 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
S25 31199704AS SCREW SET,SET WP M3*8 NI 20 PCS
***
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57 31549107
1-4
4
5
7
Revised 9
Revised 9:Refer to the Service Information XJ740-009.

1-3 HEAD CARRIADGE
1-5
27
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22
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18
12
30
51
S3
38
11
S1
S4
S12
S1
61
61
S6
1
S4

1-3 HEAD CARRIADGE
PARTS LIST -Main Parts-
Parts No. Parts Name
XJ-740 XJ-640 XJ-540
Parts No. Parts Name
XJ-740 XJ-640 XJ-540
1 1000001461 ADAPTER,BASE CARRIAGE XC-540 * * * 47 21495115 SCREW,BLADE SET CM-500 * * *
2 1000003621 ADAPTER,CARRIAGE L XJ-740 * * * 48 22155960 SHAFT,HEXAGON CARRIAGE FJ-540 * * *
3 1000001453 ADAPTER,CARRIAGE R XC-540 * * * 49 22185127 SLIDER,CARRIAGE FJ-540 * * *
4 21905166 ADAPTER,HEAD FJ-540 * * * 50 22165216 SPACER,UD LEVER FJ-540 * * *
5 11909167 ADAPTER,SCREW 3FAI FJ-540 * * * 51 22175154 SPRING,BLADE UP CM-500 * * *
6 1000001550 ADAPTER,STAY HOLDER XC-540 * * * 52 22175159 SPRING,CARRIAGE SIDE FJ-50 * * *
7 22805292 ASSY,CLAMP BLADE CM-500 * * * 53 22175520 SPRING,HEAD ADJUST 500 FJ-540 * * *
8 22805291 ASSY,HOLDER BLADE CM-500 * * * 54 22175519 SPRING,HEAD PRESS 500 FJ-540 * * *
9 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 * * * 55 22625109 SPRING,PULL CARRIAGE 3500 FJ-540 * * *
W700731380 ASSY,LINEAR ENCODER BOARD XJ-740 * * * 56 22175155 SPRING,SCREW CM-500 * * *
W700311380 ASSY,LINEAR ENCODER BOARD XC-540 * * * 57 1000003617 STAY,HOLDER BELT XJ-740 * * *
11 W7007313D0 ASSY,PAPERSIDE SENS BOARD XJ-740 * * * 58 1000001452 STAY,HOLDER CARRIAGE XC-540 * * *
12 22805396 ASSY,PLATE CAM SLIDE FJ-500 * * * 59 1000001466 STAY,SENSOR CARRIAGE XC-540 * * *
13 W700731310 ASSY,PRINT CARRIAGE BOARD XJ-740 * * * 60 1000001597 SUPPORT,DAMPER XC-540 * * *
1000003811 ASSY,TUBING 3*2560MM XJ-740 * 21655247 HOLDER,CABLE SJ-740 * *
1000003810 ASSY,TUBING 3*2350MM XJ-640 * 21655248 HOLDER,CABLE FJ-540 *
1000002061 ASSY,TUBING 3*2170MM XC-540 *
15 1000001448 BASE,CARRIAGE AL XC-540 * * *
16 22355656 BASE,CUTTER CM-500 * * *
17 1000003618 BASE,HOLDER CARRIAGE XJ-740 * * *
18 1000001700 CABLE-ASSY,HEAD U/D SENS XC-540 * * * PARTS LIST -Supplemental Parts-
1000003783 CABLE-CARD,36P1 3300L BB HIGH-V * Parts No. Parts Name
1000003784 CABLE-CARD,36P1 3070L BB HIGH-V * S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
23475198 CABLE-CARD 36P1 2940L BB * S2 31029801AS BUSH SET,ROLL 2*4 3C100PCS
20 21775103 CAM,CARRIAGE FJ-540 * * * S3 31029803AS BUSH SET,ROLL 3*5 3C 20PCS.
21 23475232 CARD CABLE,21P1 385L BB HIGH-V * * * S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
22 11769118 CLAMP,FCM2-S6-14 * * * S5 31149703AS RING SET,E-RING ETW-4 100 PCS.
23 22025646 COVER,BELT HOLDER EGX-600 * * * S6 31299102AS RIVET SET,NYLON P2655B 20 PCS.
24 1000001520 COVER,CARRIAGE BOARD XC-540 * * * S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
25 1000002258 COVER,CARRIAGE XC-540 * * * S8 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS
26 1000001529 COVER,HEAD BOARD XC-540 * * * S9 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS
27 12399352 FILTER(E) FRC-45-12-6.5 * * * S10 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS
28 1000003619 FRAME,CARRIAGE BASE XJ-740 * * * S11 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
29 1000003620 FRAME,CARRIAGE U/D XJ-740 * * * S12 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS
30 22115798 FRAME,CUTTER FJ-500 * * * S13 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
31 22135602 GUIDE,CABLE FJ-500 * * * S14 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS
32 22135618 GUIDE,CARRIAGE CAP FJ-540 * * * S15 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS
33 22135440 GUIDE,HEAD AL FJ-540 * * * S16 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
34 1000001566 GUIDE,TUBE XC-540 * * * S17 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
35 1000002201 ASSY,HEAD INKJET SOL XC-540 * * * S18 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS
36 21655232 HOLDER,BELT EGX-600 * * * S19 31799103 SCREW SET,CAP M3*15 NI 20PCS
37 1000003622 HOLDER,CUTTER XJ-740 * * * S20 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS
38 1000003623 HOLDER,PAPER SENSOR XJ-740 * * * S21 3000000032 SPACER,WPCS-19S-4.0
39 11659249 HOLDER,RING O 3FAI FJ-540 * * *
40 1000001465 LEVER,CARRIAGE XC-540 * * *
41 15229705 PHOTO INTERRUPTER GP1A71A1 * * *
42 1000001454 PLATE,DAMPER XC-540 * * *
43 22055557 PLATE,ENC SENS FJ-540 * * *
44 22055547 PLATE,GND FJ-540 * * *
45 22055486 PLATE,HOLD FILTER W11 CX-500 * * *
46 22055548 PLATE,SLIDER CARRIAGE FJ-540 * * *
10
1-6
61
14
19
Revised 2
* Revised 2 : Both parts can be used.

1-4 DRIVE UNIT
1-7
63
37
54
39
5
60
S5
35
62
26
52 31
47
4
27
S23
38
41
55
59
43
11
S5
S2
S2 S19
S23
S3
S21
S21
S10
S2
S1
S10
S2 S19
S2
S3
S20
S10 S4
S10
S10 S10
S10
S10
S10
S10
S10
S10
S10
S10
S2
S2
S2
S19
S2
S21
S21 S21
S14 29
S21
S2 S3 3
S19
S3
S19
S10
S19 S10 S2
S2
S3
S19
S11
S2
S18
S6
S2
S2
S2
S19
S23
S2
S24
S3
9
S1
S21
S9
61
6
50
40
10
32
7
56
33
58
49
53
48
44
45
49
51
S14
17
24
S25
36
S21
S10
13
42
20
34
1
8
12
25
25
28
16 S11
46
S27
S19
S10
S9
S9
S21
57
S3
14
S19
S3
18 30
22
30
1923
15
21 21
2
S22
S2
S2
S2
S21
S2
S2
S16
S16
S18
S6
9S16
S16
S1
5
S19
S19
S2
S17
S15
S21 S9
S19
S21
S15
S15 S13
S7
S21
S21
S8
S21
S2

1-4 DRIVE UNIT
PARTS LIST -Main Parts-
Parts No. Parts Name
XJ-740 XJ-640 XJ-540
Parts No. Parts Name
XJ-740 XJ-640 XJ-540
1 6700739010 ASSY,FEED MOTOR XJ-740 * * * 45 1000001536 LEVER,CAM PINCH XC-540 * * *
2 11879108 ABSORBER TK-3225 * * * 46 12399102 MAGNET CATCHER TL-105 * * *
3 1000003656 ADAPTER,AUTOCUT JOINT XJ-740 * * 47 1000003655 PLATE,AUTOCUT JOINT XJ-740 * *
4 W700731390 ASSY,GRIT ENCODER BOARD XJ-740 * * * 1000001551 PLATE,AUTOCUT JOINT XC-540 *
5 W7007313A0 ASSY,MOTSENS JUNCTION BOARD XJ-740 * * * 48 1000003602 PLATE,LEVER LINK XJ-740 * * *
6 6700319030 ASSY,PULLEY XC-540 * * * 49 15229506 SENSOR INTERRUPTER,GP1A05A5 * * *
7 6700049030 ASSY,SCAN MOTOR SJ-1045EX * * * 50 1000001480 SHAFT,DRIVE PULLEY XC-540 * * *
1000003579 BASE,BOTTOM XJ-740 * 51 22175157 SPRING,C P-ROLLER CM-500 * * *
1000003670 BASE,BOTTOM XJ-640 * 52 22175521 SPRING,PINCH ROLLER 930 FJ-540 * * *
1000001426 BASE,BOTTOM XC-540 * 53 22035161 STAND,LEVER FJ-500 * * *
9 22355807 BASE,RAIL FJ-540 * * * 54 1000001598 STAY,D-SUB CONNECTOR XC-540 * * *
10 1000001513 BASE,SCAN MOTOR XC-540 * * * 55 22715466 STAY,FA-CODER SP-540V * * *
11 22175870 BEARING 10-19ZZ * * * 56 1000001557 STAY,FRAME SCAN MOTOR XC-540 * * *
12 12159573 BUSH,80F-0603 * * * 57 1000001562 STAY,MOTOSENS XC-540 * * *
13 12159563 BUSH,80F-1006 * * * 58 1000003611 STAY,ORIGIN SENS XJ-740 * * *
14 23415266 CABLE-ASSY ESD SJ-1000 * * * 59 1000001564 STAY,RAIL GUIDE L XC-540 * * *
15 1000001689 CABLE-ASSY,3-COVER SW XC-540 * * * 60 1000003604 STAY,RAIL GUIDE R XJ-740 * * *
16 1000001698 CABLE-ASSY,F-COVER SW XC-540 * * * 61 1000001569 STAY,SHAFT PULLEY XC-540 * * *
17 1000001712 CABLE-ASSY,FD IF INT XC-540 * * * 1000003643 SUPPORT,FRAME L XJ-740 * *
1000003705 CABLE-ASSY,FEED-M XJ-740 * 1000003669 SUPPORT,FRAME L SHORT XJ-540 *
1000003701 CABLE-ASSY,FEED-M XJ-640 * 63 1000003642 SUPPORT,FRAME R XJ-740 * * *
1000001687 CABLE-ASSY,FEED-M XC-540 *
1000003704 CABLE-ASSY,G-ENCODER XJ-740 *
1000003700 CABLE-ASSY,G-ENCODER XJ-640 *
1000001686 CABLE-ASSY,G-ENCODER XC-540 * PARTS LIST -Supplemental Parts-
20 1000001702 CABLE-ASSY,M-COVER SW XC-540 * * * Parts No. Parts Name
21 1000001690 CABLE-ASSY,PINCH-ORG XC-540 * * * S1 31029101 BUSH,NB-19
22 1000003930 CABLE-ASSY,SCAN-M XC-540_01 * * * S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
1000003706 CABLE-ASSY,SW JUNCTION XJ-740 * S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
1000003702 CABLE-ASSY,SW JUNCTION XJ-640 * S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
1000001699 CABLE-ASSY,SW JUNCTION XC-540 * S5 31279106 LABEL,CAUTION HOT SURF NO.778
24 1000001706 CABLE-ASSY,TU IF INT XC-540 * * * S6 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
25 21745109 COLLAR,LEVER FJ-540 * * * S7 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS
26 1000001553 COVER,FEED MOTOR XC-540 * * * S8 31149705 RING SET,E-RING ETW-7 SUS 50PCS
27 1000001552 COVER,I/S SW XC-540 * * * S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
28 1000001526 COVER,INT SW XC-540 * * * S10 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
29 12239406 CUSHION,TM-96-6 * * * S11 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS
30 12399353 FILTER(E) TFT-081813N F-540 * * * S13 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
31 21995124 FLANGE,MOTOR FEED FJ-540 * * * S14 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
32 1000001559 FLANGE,MOTOR SCAN XC-540 * * * S15 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.
33 1000003601 FRAME,DRIVE PULLEY XJ-740 * * * S16 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.
34 1000001431 FRAME,FEED MOTOR XC-540 * * * S17 31049175AS SCREW SET,CAP M4*20 NI 20 PCS.
35 1000003608 FRAME,MIDDLE L XJ-740 * * * S18 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
36 1000003607 FRAME,MIDDLE R XJ-740 * * * S19 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
37 1000003605 FRAME,SCAN MOTOR XJ-740 * * * S20 31049157 SCREW,CAP M6*20 3CBC+PW+SW
38 1000001430 FRAME,SIDE L XC-540 * * * S21 31069104 SCREW,CAP M4*6+FL NI
39 1000001429 FRAME,SIDE R XC-540 * * * S22 31799110AS SCREW SET,CAP M5*20 NI 20PCS.
40 21685149 GEAR,H235S20(B8)T2 * * * S23 31139104 SCREW,PLAPOINT M4*6 BK FE
41 21685119 GEAR,S300S10 FJ-540 * * * S24 31379111 CLAMP,CABLE CKS-13-H
42 25095120 GRIT ENCODER TS5217N561 FJ-540 * * * S25 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
43 1000001444 HOUSING,R-BEARING FRAME XC-540 * * * S27 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS
44 1000001601 KNOB,XC-540 * * *
8
1-8
23
19
18
62

1-5 CHASSIS
1-9
42
S8
S8
S8
S8
S8
39
40
30
3
2
S8
S8 S8
43
44
S2
S8
S8
S18
41
S2
8
28
S3
1
S7
S15
S15
S15
S15
S4
S15
S8
S15
S1 S12
S13
S15
S14
S16
S9
29
S9
S5
S9
7
6
4
9
31
S8
S6
5
S15
S15
S16
30
34
32
36
43 S19
S19
S6
S6
S8
S8
S8
S13
S8
14
32
14
3216
17
11
15
S3
18
19
S11
S10
21
24
23
22
12
27
10
26
S7
S7
S17
20 35
13
25
37
33
38
45

1-5 CHASSIS
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 13429701 AC INLET SUP-J15G-E S1 31029101 BUSH,NB-19
2 W700311440 ASSY,AC JUNCTION BOARD XC-540 S2 31029106 BUSH,SQUARE SB-6025
3 W700731360 ASSY,DC JUNCTION BOARD XJ-740 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
4 6700731100 ASSY,HEAD BOARD XJ-740 S4 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
5 W700311421 ASSY,HEATER BOARD XC-540 S5 31379111 CLAMP,CABLE CKS-13-H
6700739040 ASSY,MAIN BOARD XJ-740 S6 3000000033 CLAMP,WIRE PLESS RFC-45VO
6700909030 ASSY,MAIN BOARD LEC-300 S7 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
7 6700731000 ASSY,SERVO BOARD XJ-740 S8 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
8 W700731340 ASSY,TU JUNCTION BOARD XJ-740 S9 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
9 15009101 BATTERY CR2032 S10 22535257 LABEL,CAUTION VOLTAGE #LA167
10 23475196 CABLE CARD 24P1 850L BB FJ-540 S11 31279116 LABEL,EARTH MARK-1 NO.E-580
11 1000000574 CABLE-ASSY GND AJ-1000 S12 31279121 LABEL,FLASH-LIGHTING NO.E-582
12 1000001688 CABLE-ASSY,HEAD FAN XC-540 S13 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
13 1000001681 CABLE-ASSY,HEATER SERIAL XC-540 S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
14 1000004054 CABLE-ASSY,POWER-AC-DC XJ-740 S15 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
15 1000001670 CABLE-ASSY,POWER-AC-JUNCTION XC-540 S16 31019124 SCREW SET,BINDING M3*35 NI 50 PCS
16 1000001668 CABLE-ASSY,POWER-AC-L XC-540 S17 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS
17 1000001669 CABLE-ASSY,POWER-AC-N XC-540 S18 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS
18 1000001674 CABLE-ASSY,POWER-DC-A XC-540 S19 31209118 SPACER SET,WPCS-12S-4.0 20PCS
19 1000001673 CABLE-ASSY,POWER-DC-B XC-540
20 1000001672 CABLE-ASSY,POWER-DRYER XC-540
21 1000001675 CABLE-ASSY,POWER-HEAD XC-540
22 1000001677 CABLE-ASSY,POWER-HEATER XC-540
23 1000001676 CABLE-ASSY,POWER-SERVO XC-540
24 1000001704 CABLE-ASSY,POWER-TU XC-540
25 1000001682 CABLE-ASSY,TU CONTROL XC-540
26 1000001900 CABLE-CARD,25P1 250L BB HIGH-V
27 1000001898 CABLE-CARD,26P1 880L BB HIGH-V
28 1000003968 CHASSIS,XC-540_01
29 1000003969 COVER,CHASSIS XC-540_01
30 1000000012 FAN,109R0624H459
31 12399351 FILTER(E) FRC-40-12-6.5 FJ-540
32 12399353 FILTER(E) TFT-081813N F-540
33 1000003820 FILTER(E),CHASSIS SHIELD XJ-740
34 1000001748 FILTER(E),EFC-40-S
35 12399331 FILTER(E),FPC-31-12
36 22535117 LABEL,POWER CM-500 NO.893
37 1000002107 LABEL,READ MANUAL XC-540#LA955
38 1000001620 LABEL,USE ECO-SOL MAX#LA924
39 1000000538 POWER UNIT,ZWD225PAF-0524/J
40 1000000097 POWER UNIT,ZWS240PAF-36/J
41 13129171 POWER-SW AJ8201B
42 1000001549 STAY,BOARD XC-540
43 22715327 STAY,CHASSIS FAN FJ-540
44 1000001605 STAY,COVER CHASSIS XC-540
45 1000002682 LABEL,LAN VP-540#LA964
1-10
6Revised 4
* Revised 4 Refer to the Service Information : XJ740-006

1-6 PINCHROLLER
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 21775105 CAM,PINCH ROLLER SHAFT SJ-1000 S1 31119108 PIN,PARALLEL 3*30 SUS H7
2 1000003610 FRAME,PINCH XJ-740
3 1000003615 LEVER,PINCH XJ-740
4 1000003652 PLATE,LEVER PINCH XJ-740
5 1000003616 P-ROLLER,FD8S3(B15B15L60)
6 1000000900 SPRING,PINCH 2000 AJ-1000
7 22715260 STAY,PINCH SPRING 2 FJ-500
1-11
2
4
5
3
6
S1
7
1

1-7 WIPE SYSTEM
PARTS LIST -Main Parts- PARTS LIST -Main Parts-
Parts No. Parts Name Parts No. Parts Name
1 1000001487 BASE,WIPER MOTOR XC-540 27 15229506 SENSOR INTERRUPTER,GP1A05A5
2 11929138 BELT,408P2M4-530 28 1000004034 SHAFT,WIPE PULLEY XC-540
3 12159536 BUSH,B-S6-17 29 22155961 SHAFT,WIPER FJ-540
4 1000001595 COVER,SCRAPER XC-540 30 1000001489 SHUTTER,WIPE F XC-540
5 1000001609 COVER,SERGE MIST XC-540 31 22175140 SPRING,TENSIONER STX-7
6 1000001606 COVER,WIPE R XC-540 32 1000001484 TRAY,WIPE XC-540
7 1000001491 COVER,WIPE XC-540 33 1000003390 WIPER,HEAD FOR SOLINK
8 22275122 FILTER(M),INNER SERGEMIST SJ-540 34 1000001658 WIPER,SCRAPER XC-540
9 1000000415 FILTER(M),SERGE MIST 3 SJ-540 35 1000001527 HOLDER,INK TRASH XC-540
10 21995104 FLANGE,PULLEY STX-7 36 1000001528 HOLDER,GUIDE INK TRASH XC-540
11 1000001481 FRAME,FLUSH F XC-540 37 1000001596 PLATE,INK TRASH XC-540
12 1000001482 FRAME,FLUSH R XC-540 38 12139657 GUIDE,INK FUNNEL PE 6-316-03
13 1000001483 FRAME,WIPER XC-540 39 1000001694 CABLE-ASSY,WIPER-SENS XC-540
14 21685144 GEAR,S53S5(B15) FJ-540 40 1000001696 CABLE-ASSY,WIPER-M XC-540
15 1000001488 HOLDER,SCRAPER XC-540 41 1000002870 ASSY,TUBING DRAIN 300MM XC-540
16 21655245 HOLDER,WIPER FJ-540 PARTS LIST -Supplemental Parts-
17 22435106 MOTOR,103-593-1041 Parts No. Parts Name
18 1000001508 PAD,WIPE TRAY XC-540 S1 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
19 21545159 PAD,WIPE F SJ-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
20 1000001510 PLATE,FLUSH XC-540 S3 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
21 22055537 PLATE,SERGE MIST FJ-540 S4 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
22 21975124 PULLEY,T14P2S4 + GEAR,S53 S5 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
23 21975123 PULLEY,WD6.94S9 S6 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
24 1000001485 RAIL,GUIDE WIPER XC-540 S7 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
25 1000001490 RAIL,WIPER L XC-540 S8 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
26 1000001486 RAIL,WIPER R XC-540 S9 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
Revised 3: Refer to Service Information XJ740-005.
1-12
1
2
3
4
5
6
7
8
9
10
12
13
14
15
16
17
37
18
19
20
21
22
23
24
25
26
27
28
29 30
31
32
33
34
S1
S5
S6
S7
S4
S2 S8
S2
S2
S9
S1
S1
S1
S1
3
S1
S1
S1
S1
S9
10
S9
S1
S1
S1
S1
S1
S1
S1
S1
11
41
S3 35
38
36
39
40
Revised 1
Revised 3

1-8 CAP SYSTEM
Revised 8: Refer to the Service Information XJ740-008
PARTS LIST -Main Parts-
Parts No. Parts Name
1000002794 ASSY,CAP-TOP XC-540 Parts No. Parts Name
1000004546 ASSY,CAP-TOP 2 XC-540 30 22055542 PLATE,NUT FJ-540
2 6700319010 ASSY,PUMP SUB XC-540 31 1000001585 PLATE,P-MOTOR XC-540
3 1000002422 ASSY,TUBING 2*150MM XC-540 32 1000001440 PLATE,SHUTTER TABLE CAP XC-540
4 1000002423 ASSY,TUBING 2*210MM XC-540 33 1000001607 PLATE,T-MOTOR XC-540
5 1000002424 ASSY,TUBING 2*310MM XC-540 34 11889107 R-BEARING,D10S6(B3FL)
7 1000001437 BASE,BOTTOM CAP XC-540 35 15229506 SENSOR INTERRUPTER,GP1A05A5
8 1000001587 BASE,NEW PUMP XC-540 36 1000001591 SHAFT,GUIDE TABLE XC-540
9 1000001588 BASE,T-MOTOR CAP XC-540 37 22155957 SHAFT,SCREW M8 FJ-540
10 21925137 BELT,166P2M4-530 38 22175334 SPRING,CAP HEAD FJ-540
11 12529101 BUSH,80FL-08 39 22175326 SPRING,TABLE FJ-540
12 1000001695 CABLE-ASSY,CAP-M XC-540 40 22175324 SPRING,TABLE MOTOR FJ-540
13 1000001693 CABLE-ASSY,CAP-SENS XC-540 41 1000001608 STOPPER,G-SHAFT XC-540
14 1000001697 CABLE-ASSY,PUMP-M XC-540 42 1000001594 STOPPER,T-MOTOR CAP XC-540
15 22335146 CAP,TABLE SPRING FJ-540 43 1000001434 TABLE,CAP-CASE XC-540
16 21365121 CASE,CAP TOP FJ-540
17 22025671 COVER,CAP CASE FJ-540 PARTS LIST -Supplemental Parts-
18 22565406 DRIVE PULLEY Parts No. Parts Name
19 1000001433 FRAME,BACK-UP XC-540 S1 31029105 BUSH,NB-8
20 1000001438 FRAME,FRONT CAP XC-540 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
21 1000001435 FRAME,MAIN CAP XC-540 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
22 1000001436 FRAME,SIDE CAP XC-540 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
23 21685122 GEAR,S10S20 S5 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
24 22135616 GUIDE,CAP CASE FJ-540 S6 31149703AS RING SET,E-RING ETW-4 100 PCS.
25 22135614 GUIDE,SIDE FRAME FJ-540 S7 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
26 21655246 HOLDER,T-SPRING FJ-540 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
27 1000001439 HOOK,CAP-CASE XC-540 S9 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
28 22435106 MOTOR,103-593-1041 S10 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
29 21575126 NUT,TABLE FJ-540 S11 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
1-13
1
1
2
34
5
7
8
9
10
11
15
16
17
41
18
19
20
21
22
23
24 25
26
27
28
29
30
31
33
34
35
36
37
38
40
42
43
32
S1
S4
S2
S3
S4
S5
S6
S7
S8
S
11
S11
S9
S10
S8
S5 S11
S11
24
39
S4
11
S2
S4
S4
S4 34
S4
S4
25 22
S3
S4
18
S4
S8
S3
S8 S3
S3
S3 S3
28 S10
12
13
14
S8
Revised 8

1-9 INK SYSTEM
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 11909133 ADAPTER,SCREW 2FAI FJ-50 S1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
2 W700311520 ASSY,CARTRIDGE IC BOARD XC-540 S2 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
3 W700311511 ASSY,INK TANK BOARD XC-540 S3 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS
4 1000002058 ASSY,TUBING 2*1100MM XC-540 S4 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
5 1000002059 ASSY,TUBING 2*1300MM XC-540 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
6 1000002060 ASSY,TUBING 2*900MM XC-540 S6 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
7 1000001703 CABLE-ASSY,INK CARTRIDGE XC-540 S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
8 1000001683 CABLE-ASSY,INK SERIAL XC-540
9 1000001899 CABLE-CARD,6P1 420L BB HIGH-V
10 11659218 HOLDER,IC SC-500
11 11659149 HOLDER,RING O 2FAI FJ-50
12 1000001473 PLATE,HOLDER I/C XC-540
13 1000001580 PLATE,INK CMCM XC-540
14 1000001509 PLATE,INK JOINT XC-540
15 21475141 SHEET,RAIL CABLE FJ-540
16 22625103 SPRING,PRESS CARTRIDGE SP-300
17 1000001471 STAND,INK CARTRIDGE XC-540
18 1000001542 STAY,I/C XC-540
19 21435109 TUBE,SILICONE 3*5*8 FJ-540
1-14
1
1
11
1
S4
S4
S1
S2
S4
18
17
15
2
12
10
S1
3
S5
S7
S7
S3
14
16 S5
19
13
18
1
1
1
6
4
5
11
11
11
11
11
7
9
8
S6
S6
S7
S5