Rolls-Royce 61 90 5A7A891 User manual

ROLLS-ROYCE
CONNECTED WALLBOX
INSTRUCTIONS FOR USE

Contents
Information 3
Overview 9
Requirement 10
In tallation 13
DIP witch eing 17
Connect Terminal 20
Commi ioning 21
Operation 22
LED information 27
Trouble hooting 28
Technical data 29
Di po al 31
2

1 INFORMATION
1.1 SYMBOLS USED
Denote in truction or warning that you mu t ob erve.
Denote in truction that draw your aention to pecial feature .
Denote the end of the in truction.
1.2 SAFETY INFORMATION
Read the afety information carefully and familiari e your elf with the device before you aempt to
in tall, operate or ervice it.
EN
3

■Electrical danger! The Roll -Royce Connected Wallbox mu t be in talled, commi ioned
and erviced by appropriate trained, qualied and authori ed electrician (1) who bear full
re pon ibility for compliance with current tandard and in tallation regulation .
■Plea e note that an additional overvoltage protector may be required by vehicle or
national regulation . Plea e refer to your national connection and in tallation tandard .
■Before commi ioning the device, check that all crew and terminal connection are tight.
The terminal panel mu t never be le open without upervi ion. Fit the terminal panel
cover when you leave the Roll -Royce Connected Wallbox.
■Do not make any unauthori ed change or modication to the Roll -Royce Connected
Wallbox.
■Repair work to the Roll -Royce Connected Wallbox i not permied and may only be
completed by the manufacturer or a trained expert (Roll -Royce Connected Wallbox
replacement).
■Do not remove any identier uch a afety ymbol , warning in truction , rating plate ,
label or cable marking .
■The Roll -Royce Connected Wallbox doe not have it own main witch. The re idual
current operated circuit breaker and circuit breaker on the building in tallation i u ed a a
main i olation device.
■Pull the vehicle connector out of the inlet by the plug, not the cable.
■En ure that the vehicle connector i not mechanically damaged (kinked, jammed or run
over) and that the contact area doe not come into contact with heat ource , dirt or
water.
■Do not touch the contact of the connector.
■Alway conduct a vi ual in pection for ign of damage before charging. Pay particular
aention to dirt and moi ture on the plug, cut on the vehicle connector cable or chang
on the in ulation, and al o en ure that the cable output from the Roll -Royce Connected
Wallbox i ecurely fa tened.
(1) People who, a a re ult of the training, kill and experience and knowledge of the relevant
tandard can a e the work and identify po ible danger .
4

■Never clean the Roll -Royce Connected Wallbox u ing a jet of water (ho epipe, pre ure
wa her, etc.)!
■En ure that the Roll -Royce Connected Wallbox i not damaged by incorrect handling
(hou ing cover, internal part , etc.).
■If it i raining or nowing and the Roll -Royce Connected Wallbox i in talled outdoor , do
not open the terminal panel cover.
■Danger of breaking the pla tic hou ing.
■Do not u e counter unk crew to ecure the device.
■Do not tighten the ecuring crew with force.
■The in tallation area mu t be completely at (max. 1 mm dierence between the upport
and ecuring point ). Do not bend the hou ing.
■For maximum ecurity, the energy meter hould be in talled/ ealed in a ecure
environment to prevent any unauthori ed acce and all connection cable and ealing
mu t be checked regularly. If any ealing i broken the ecurity and afety can no longer
be en ured and Roll -Royce Motor Car and it aliate are not liable for damage and/
or lo e related to uch di turbance , ecurity breache , unauthori ed acce , interface,
intru ion, leakage and/or the of data or information.
Information for trained per onnel who may open the device: Danger of damage. Electronic
component may be de troyed if touched. Before handling module , perform an electrical di charge
proce by touching a metallic grounded object. A failure to follow the afety information may re ult
in a danger of death, injury and damage to the device. The device manufacturer cannot accept any
liability for claim re ulting from thi .
1.3 ELECTROMAGNETIC COMPATIBILITY COMPLIANCE STATEMENT:
FEDERAL COMMUNICATIONS COMMISSION PART 15
Thi device complie with part 15 of the FCC Rule . Operation i ubject to the following two
condition :
(1) Thi device may not cau e harmful interference, and
(2) thi device mu t accept any interference received, including interference that may cau e
unde ired operation.
EN
5

1.4 INTENDED USE
The Roll -Royce Connected Wallbox i a charging tation for indoor and outdoor u e for charging
electric or plug-in hybrid vehicle . Do not connect any other device uch a electric tool . The
Roll -Royce Connected Wallbox i de igned for in tallation on a wall or a column. Comply with the
relevant national regulation for in talling and connecting the Roll -Royce Connected Wallbox.
The intended u e of the device in every ca e include compliance with the ambient condition for
which thi device wa developed.
The Roll -Royce Connected Wallbox wa developed, manufactured, te ted and documented on the
ba i of the relevant afety tandard . If you comply with the in truction and afety information
de cribed for it intended u e, the product normally will not po e any danger in term of property
damage or to the health of people.
Thi device mu t be grounded. In the event of an error, the ground connection will reduce the
danger of an electric hock.
The in truction contained in thi manual mu t be followed to the leer. Otherwi e ource of
danger may be created or afety equipment may be rendered inoperable. In addition to the afety
information provided in thi manual, the afety and accident prevention regulation relating to the
pecic device mu t be followed.
1.5 ABOUT THIS MANUAL
Thi manual and the function de cribed in it are valid for device of the following type.
Roll -Royce Connected Wallbox:
■61 90 5A7A891 ■61 90 5A7A894
■61 90 5A7A892 ■61 90 5A7A895
■61 90 5A7A893 ■61 90 5A7A896
Thi manual i de igned exclu ively for trained per onnel. The e are people who, a a re ult of their
training, kill and experience and their knowledge of the relevant tandard , can a e the work
a igned to them and identify po ible danger .
The illu tration and explanation contained in thi manual refer to a typical ver ion of the device.
Your device ver ion may dier from thi .
Plea e refer to the operating manual for information and in truction for operating the device.
6

1.6 PACKAGE
AMounting template
BMounting bracket
CCable holder
DCo metic cover
ENo.8 wood crew (4x)
FF Torx T30 mounting bolt (4x)
G1/4‘ expan ion bolt (3x)
HTorx T20 anti-the crew
ISafety Guide
EN
7

1.7 WARRANTY
Roll -Royce Motor Car Service can provide more information on the term of the warranty.
However, the following ca e are not covered by the warranty.
■Defect or damage cau ed by in tallation work which wa not carried out a pecied in
the Roll -Royce Connected Wallbox in tallation in truction .
■Defect or damage cau ed by the product not being u ed a pecied in the Roll -Royce
Connected Wallbox operating manual.
■Co t and damage cau ed by repair work not carried out by a peciali t electrician
authori ed by a Roll -Royce Motor Car ale outlet or authori ed ervice work hop.
1.8 SAFETY REQUIREMENT
■CQC certication requirement : Roll -Royce Motor Car guarantee that Wallbox can only be
u ed in Roll -Royce Motor Car elf- old model with S2 witch.
■SRRC certication requirement : Wallbox contain TD-LTE/LTE FDD and Bluetooth function ,
and belong to TD-LTE/LTE FDD/Bluetooth terminal .
■NAL network acce licen e requirement : Wallbox i a TD-LTE wirele data terminal with built-
in TD-LTE/LTE FDD wirele data function.
8

2 OVERVIEW
2.1 DISPLAY AND CONTROLS
■61 90 5A7A891
■61 90 5A7A892
■61 90 5A7A893
■61 90 5A7A894
■61 90 5A7A895
■61 90 5A7A896
1. Co metic cover
2. Vehicle connector inlet
3. Vehicle connector (L) / Socket with huer (R)
4. LED indicator
5. Middle cover
6. Mounting bracket
7. Cable holder
EN
9

3 REQUIREMENTS
3.1 GENERAL CRITERIA FOR SELECTING AN INSTALLATION SITE
The Roll -Royce Connected Wallbox ha been de igned for indoor and outdoor u e. It i therefore
nece ary to en ure the correct in tallation condition and protection for the device at the
in tallation ite.
■En ure that you comply with local regulation for electrical in tallation , re afety and accident
prevention a well a keeping local re cue and e cape route clear.
■Do not in tall the Roll -Royce Connected Wallbox at location :
- Which are u ed a e cape and re cue route .
- Which are in ide zone where there i an explo ion ri k.
- At which the Roll -Royce Connected Wallbox i expo ed to ammonia or ammonia ga e .
- At which the Roll -Royce Connected Wallbox may be damaged by falling object .
- At which the Roll -Royce Connected Wallbox i on a direct per onnel route and people could
tumble over the connected vehicle connector.
- At which the Wallbox may be truck by jet of water.
- At which the in tallation urface doe not have ucient trength to with tand the mechanical
tre e .
■If po ible, in tall the Roll -Royce Connected Wallbox o that it i protected from direct rainfall
o a to avoid the eect of weather, icing, damaged by hail tone or the like.
■If po ible, in tall the Roll -Royce Connected Wallbox o that it i protected from direct unlight
to prevent the charging current being reduced or the charging proce being interrupted a a
re ult of exce ive temperature on component of the Roll -Royce Connected Wallbox.
■Comply with the permied ambient condition , ee ection entitled Technical data.
■En ure compliance with national and international in tallation tandard and regulation .
3.2 SPECIFICATIONS FOR THE ELECTRICAL CONNECTION
The factory current eing for the Roll -Royce Connected Wallbox i 6A.
En ure that you et the maximum current to uit the in talled circuit breaker u ing the DIP witche
or APP, ee ection entitled current eing .
10

Selecting the residual-current-operated circuit breaker
The connection cable mu t be wired into the exi ting building in tallation and comply with the
national tatutory regulation .
The following con ideration mu t be made:
■Every Roll -Royce Connected Wallbox mu t be connected it own re idual-current-operated
circuit breaker (RCCB) externally. No other circuit may be connected to thi RCCB.
■RCCB at lea t with type A (30 mA trip current).
■Additional mea ure have been taken in the EVSE to protect it from a direct current (DC) error
(> 6 mA DC).
Selecting the circuit breaker
When electing the circuit breaker, tandard value of the rated conditional re idual hort-circuit
current i 1500A for Wallbox, al o take into con ideration the increa ed ambient temperature in the
control cabinet. In certain circum tance thi may require a reduction in the charging current eing
to increa e the y tem availability.
Set the rated current to uit the model plate detail in conjunction with the required charging power
(DIP witch eing for the charging current) and the upply cable.
For the following model, a 40A min., 400V min., 4 pole , Type B RCCB hall be u ed:
■61 90 5 A7A 891 / 61 90 5 A7A 892 / 61 90 5 A7A 893 / 61 90 5 A7A 894 / 61 90 5 A7A 895 /
61 90 5 A7A 896
Selecting the supply cable
When electing the upply cable, take into account the po ible reduction factor and the increa ed
ambient temperature in the internal connection area of the Roll -Royce Connected Wallbox , ee
the temperature rating of the upply terminal . In certain circum tance , thi may require an increa e
in the cable cro - ection and an adju tment in the temperature re i tance of the upply cable.
EN
11

Mains isolation device
The Roll -Royce Connected Wallbox doe not have it own main witch. The re idual-current-
operated circuit breaker and/or the circuit breaker in the upply cable are u ed a a main i olation
device.
12

4 INSTALLATION
The model follow the below proce :
■61 90 5A7A891
■61 90 5A7A892
■61 90 5A7A893
■61 90 5A7A894
■61 90 5A7A895
■61 90 5A7A896
4.1 INSTALLATION REQUIREMENTS
■Comply with the local in tallation regulation .
■Acclimati ation: If there i a temperature dierence of more than 15 °C between tran port and
the in tallation ite, the Roll -Royce Connected Wallbox mu t be acclimati ed unopened for
at lea t two hour . Opening the Roll -Royce Connected Wallbox immediately may re ult in
conden ation formation in the interior and cau e damage when the device i witched on. In
certain circum tance , damage cau ed by conden ation formation may al o not appear until a
later date aer the in tallation. Ideally, the Roll -Royce Connected Wallbox hould be tored for
a few hour in advance at the in tallation ite. If thi i not po ible, the Roll -Royce Connected
Wallbox hould not be tored in low temperature (< 5 °C) overnight outdoor or in a vehicle.
Tool list
■Electro drill (only for ma onry wall )
■Torx T30 crew driver
■Torx T20 crew driver
■Phillip #2 crew driver
■Terminal crimper
■Conduit of appropriate trade ize for ignal wire , RS-485 (0.75mm2)-M25
EN
13

4.2 RECOMMENDED INSTALLATION POSITIONS
When electing the in tallation po ition, taken note of the po ition of the charge connector on your
vehicle and the direction in which you normally park it.
4.3 REQUIRED DISTANCE
Follow applicable acce ibility requirement for the mounting po ition. The unit mu t be mounted at
a ucient height from ground uch that the torage height i located between 1,000 mm (39 inch)
and 1.2 m (4 ).
14

4.4 MOUNTING THE ROLLS-ROYCE CONNECTED WALLBOX
1. The product i a tationary equipment
mounted on the wall. It include a mounting
template to mark the crew location for the
mounting bracket and cable holder (optional).
2. Secure the mounting bracket to the wall. The
cable holder i optional and depicted in the
gure for demon tration purpo e .
The following are recommended bolt type :
- Ma onry wall : 1/4‘ expan ion bolt .
Torque: 8.8 Nm (78 lb·in )
- Fini hed wall upported by wood tud : #8
wood crew of 2’ or above crew length.
Torque: 3 Nm (26 lb·in)
3. Align the crew hole on the mounting
bracket and the product.
4. In tall and ecure the product on the
mounting bracket with the upplied Torx T30
crew .
Torque: 1.5 Nm (13 lb·in)
EN
15

4.5 REMOVING THE COVERS
5. Remove the co metic cover.
6. U e a T20 crew driver to remove the crew ecuring the
middle cover.
Torque: 1.4 Nm (12 lb·in)
7. Remove the middle cover.
4.6 SECURE THE ANTI-THEFT SCREW
8. Secure the anti-the crew.
16

5 DIP SWITCH SETTINGS
5.1 GROUNDING SYSTEM SETTING
TN y tem eing (Default) IT/TT y tem eing
EN
17

5.2 CURRENT SETTING
The factory current eing for the Roll -Royce Connected Wallbox i 6 A. To achieve top charging
capacity, it i recommended to et the DIP witch eing to 32 A. This seing must only be made if
the installation is safely designed and approved for this capacity.
For the following model, the current eing i by DIP Switch:
61 90 5 A7A 891 / 61 90 5 A7A 892 / 61 90 5 A7A 893 / 61 90 5 A7A 894 / 61 90 5 A7A 895 /
61 90 5 A7A 896
Conguration Max. current rating Conguration Max. current rating
000 0A 100 16A
001 6A 101 20A
010 10A 110 24A
011 12A 111 32A
18

5.3 AUTHORISATION SETTING
The Roll -Royce Connected Wallbox i et to tart charging e ion with app authori ation. To
“unlock” the Roll -Royce Connected Wallbox and oer free acce to u er , congure the witch to
OFF.
For the following model, the authorization eing i by DIP Switch:
61 90 5 A7A 891 / 61 90 5 A7A 892 / 61 90 5 A7A 893 / 61 90 5 A7A 894 / 61 90 5 A7A 895 /
61 90 5 A7A 896
Factory Seing: Unlock”di abled : Acce to
Roll -Royce Connected Wallbox only via app
“Unlock”enabled: Free acce
EN
19

6 CONNECT TERMINAL
U e an appropriate copper wire with li ted pre ure terminal connector , uch a a ring and fork type,
on the end of the conductor before aaching to the terminal block . Keep enough wire length to
facilitate in tallation.
Connect each terminal to the correct connector
in the terminal input block. Then, ecure the
terminal for the input cable correctly. The
tripped length of the input cable hall follow
the indication in the wallbox.
En ure that hazardou voltage are
i olated afely.
6.1 LOCAL LOAD MANAGEMENT
Connect the external energy meter for monitoring the dome tic power connection.
Connect the RS485 interface with the hielded and
twi ted connection cable ( > 0.5 mm², max. 30 m)
61 90 5A7A891 / 61 90 5A7A892 / 61 90 5A7A893 /
61 90 5A7A894 / 61 90 5A7A895 / 61 90 5A7A896
Denition:
GND: pin 3 (CNB12)
485_B (Rx/ Tx-): pin 4 (CNB12)
485_A (Rx/ Tx+): pin 5 (CNB12)
20