Ross Controls SAE Valves 80 Series User manual

ROSS CONTROLS®
www.rosscontrols.com
sae ValVes 80 & 84 series

www.rosscontrols.com
A
A6
VALVE
TYPE
VALVE SERIES
DESCRIPTION AVAILABLE PORT SIZES FUNCTIONS
Page
SAE
Size
Spool & Sleeve Poppet
1/8 1/4 3/8 1/2 3/4 1 1¼1½
3/2 Single 5/2 Single 5/2 Double 5/3 Closed Center 5/3 Open Center 5/3 Pressure Center Max Flow (Cv) Solenoid Control Direct Solenoid Control Pressure Control
SAE 80 & 84 125 1.8 A6.3 - A6.7
SAE 80 & 84 250 5.7 A6.3 - A6.7
SAE 80 & 84 500 – 8.0 A6.3 - A6.7
Sub-Bases A6.8
Manifolds A6.9
Accessories A6.10
SAE 80 & 84 SERIES VALVES – KEY FEATURES
• Micro-thin air bearing between spool and sleeve assures quick valve response
• Designed for high cycle rates and long life
• No seals to wear out
• Easily field-convertible for use with an external pilot supply
• Suitable for vacuum service (with external pilot supply)

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS, WARNINGS on the inside back cover.
A6.3www.rosscontrols.com
1.80
(45)
5.10
(129)
5.50 (140)
2.60
(65.)
5.60
(142)
6.40 (160)
5-Way 2-Position Valves, Spring Return
SAE
Size
Valve Model Number*
Avg.
CV
Weight
lb (kg)
Chrysler Wired
5-pin
micro-connector
(120 volts / 60 Hz)
Chrysler Wired
5-pin
micro-connector
(24 volts DC)
Ford Wired
5-pin
mini-connector
(all voltages)
Chrysler Wired
5-pin
mini-connector
(all voltages)
Hardwire
Ford Wired 5-pin
micro
connector
(24 volts DC)
125 8076C3311 8076C3321 8076C3331** 8076C3341** 8076C3351** 8076C3361 1.4 3.5 (1.6)
250 8076C4311 8076C4321 8076C4331** 8076C4341** 8076C4351** 8076C4361 4.0 6.5 (2.9)
500 8076B6311 8076B6321 8076B6331** 8076B6341** 8076B6351** 8076B6361 8.2 8.3 (3.7)
*Sub-bases and sub-base manifolds ordered separately, refer to page A6.8-9.
** Insert voltage code: “W” = 24 volts DC; “Z” = 110-120 volts AC, 50/60 Hz; e.g.,8076C3331W. For other voltages, consult ROSS.
AB
EA
P
EB
SOL
B
Size 500
Size 250Size 125
SAE 125
Pressure Controlled Spool & Sleeve Valves for SAE available, consult ROSS.
SAE 500
Single Solenoid
Construction: Spool and sleeve.
Mounting Type: Base.
Solenoid Pilot: Rated for continuous duty.
Standard Voltages: 24 volts DC; 110-120 volts AC, 50/60 Hz.
Power Consumption (each solenoid):
SAE Size 125, 250: 8VAinrush; 6VA holding on 50/60 Hz;8 wattsonDC.
SAE Size 500: 87 VA inrush; 30 VA holding on 50/60 Hz; 14 watts on DC.
Indicator Light: One for each solenoid.
Ambient Temperature: 40° to 120°F (4° to 50°C).
Media Temperature: 40° to 175°F (4° to 80°C).
Flow Media: Filtered air.
Inlet Pressure: Vacuum to 150 psig (10 bar).
Manual Override: Flush; rubber, non-locking.
STANDARD SPECIFICATIONS (for valves on this page):
SAE 250
3.00
(76)
2.50
(63)
9.80 (248)
4.80
(121)
6.25 (159)
Ford Wired 5-pin mini-connector
(all voltages)
Chrysler Wired 5-pin mini-connector
(all voltages)
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
2
3
4
1
LIGHT LIGHT
SOL.
B
SOL.
A
Ford Wired 4-pin micro-connector
(24 volts DC)
Chrysler Wired 5-pin micro-connector
(24 volts DC)
Chrysler Wired 5-pin micro-connector
(120 volts / 60 Hz)
Wiring Diagrams
for Available Options
Valve Dimensions – inches (mm)
Single Solenoid Pilot Controlled Valves
SAE
80 Series
Options: Manual Override (for SAE 500 size only), refer to page A6.10. Accessories ordered separately, refer to page A6.10.
A
A6

A6.4 © 2015, ROSS CONTROLS®. All Rights Reserved.
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS, WARNINGS on the inside back cover.
5-Way 2-Position Valves, Detented
SAE
Size
Valve Model Number*
Avg.
CV
Weight
lb (kg)
Chrysler Wired
5-pin
micro-connector
(120 volts / 60 Hz)
Chrysler Wired
5-pin
micro-connector
(24 volts DC)
Ford Wired
5-pin
mini-connector
(all voltages)
Chrysler Wired
5-pin
mini-connector
(all voltages)
Hardwire
Ford Wired
5-pin micro
connector
(24 volts DC)
125 8076C3312 8076C3322 8076C3332** 8076C3342** 8076C3352** 8076C3362 1.4 3.5 (1.6)
250 8076C4312 8076C4322 8076C4332** 8076C4342** 8076C4352** 8076C4362 4.0 7.0 (3.2)
500 8076B6312 8076B6322 8076B6332** 8076B6342** 8076B6352** 8076B6362 8.0 9.5 (4.3)
*Sub-bases and sub-base manifolds ordered separately, refer to page A6.8-9.
** Insert voltage code: “W” = 24 volts DC; “Z” = 110-120 volts AC, 50/60 Hz; e.g.,8076C3332W. For other voltages, consult ROSS.
AB
EA
P
EB
SOL
B
SO
L
A
Pressure Controlled Spool & Sleeve Valves for SAE available, consult ROSS.
SAE 500
Double Solenoid
Construction: Spool and sleeve.
Mounting Type: Base.
Solenoid Pilot: Rated for continuous duty.
Standard Voltages: 24 volts DC; 110-120 volts AC, 50/60 Hz.
Power Consumption (each solenoid):
SAE SIze 125, 250: 8VA inrush; 6VA holding on 50/60 Hz;8 watts on DC.
SAE Size 500: 87VA inrush;30VA holding on 50/60 Hz; 14 watts on DC.
Ambient Temperature: 40° to 120°F (4° to 50°C).
Media Temperature: 40° to 175°F (4° to 80°C).
Flow Media: Filtered air.
Inlet Pressure: Vacuum to 150 psig (10 bar).
Pilot Pressure: When external supply is used, pressure must be
equal to or greater than inlet pressure.
Indicator Light: One for each solenoid.
Manual Override: Flush; rubber, non-locking.
STANDARD SPECIFICATIONS (for valves on this page):
SAE Size 500
SAE Size 250
SAE Size 125
1.80
(45)
5.10
(129)
5.50 (140)
2.60
(65.)
5.60
(142)
6.40 (160)
3.00
(76)
2.50
(63)
1.25 (286)
4.80
(121)
6.25 (159)
SAE 125
SAE 250
Valve Dimensions – inches (mm)
Double Solenoid Pilot Controlled Valves
SAE
80 Series
Options: Manual Override (for SAE 500 size only), refer to page A6.10. Accessories ordered separately, refer to page A6.10.
A
A6 Ford Wired 5-pin mini-connector (all voltages)
Chrysler Wired 5-pin mini-connector (all voltages)
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
2
3
4
1
LIGHT LIGHT
SOL.
B
SOL.
A
Ford Wired 4-pin micro-connector (24 volts DC)
Chrysler Wired 5-pin micro-connector (24 volts DC) Chrysler Wired 5-pin micro-connector (120 volts / 60 Hz)
Wiring Diagrams
for Available Options

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS, WARNINGS on the inside back cover.
A6.5www.rosscontrols.com
5-Way 3-Position Valves
SAE
Size
Valve Model Number*
Avg.
CV
Weight
lb (kg)
Chrysler Wired
5-pin
micro-connector
(120 volts / 60 Hz)
Chrysler Wired
5-pin
micro-connector
(24 volts DC)
Ford Wired
5-pin
mini-connector
(all voltages)
Chrysler Wired
5-pin
mini-connector
(all voltages)
Hardwire
Ford Wired
5-pin micro-
connector
(24 volts DC)
Power Center
125 – – 8077B3910** 8077B3904** – – 1.4 3.5 (1.6)
250 – – 8077A4907** 8077A4904** – – 4.0 7.0 (3.2)
Closed Center
125 8077C3311 8077C3321 8077C3331** 8077C3341** 8077C3351** 8077C3361 1.4 3.5 (1.6)
250 8077C4311 8077C4321 8077C4331** 8077C4341** 8077C4351** 8077C4361 4.0 7.0 (3.2)
500 8077B6311 8077B6321 8077B6331** 8077B6341** 8077B6351** 8077B6361 8.0 9.5 (4.3)
Open Center
125 8077C3312 8077C3322 8077C3332** 8077C3342** 8077C3352** 8077C3362 1.4 3.5 (1.6)
250 8077C4312 8077C4322 8077C4332** 8077C4342** 8077C4352** 8077C4362 4.0 7.0 (3.2)
500 8077B6312 8077B6322 8077B6332** 8077B6342** 8077B6352** 8077B6362 8.0 9.5 (4.3)
*Sub-bases and sub-base manifolds ordered separately, refer to page A6.8-9.
** Insert voltage code: “W” = 24 volts DC; “Z” = 110-120 volts AC, 50/60 Hz; e.g., 8077B3910W. For other voltages, consult ROSS.
SAE 125 & 250
SAE 500
Double Solenoid
STANDARD SPECIFICATIONS (for valves on this page):
Construction: Spool and sleeve.
Mounting Type: Base.
Solenoid Pilot: Rated for continuous duty.
Standard Voltages: 24 volts DC; 110-120 volts AC, 50/60 Hz.
Power Consumption (each solenoid):
SAE Size 125, 250: 8VAinrush; 6VA holding on 50/60 Hz;8 wattsonDC.
SAE Size 500: 87VA inrush;30VA holdingon 50/60 Hz;14wattsonDC.
Ambient Temperature: 40° to 120°F (4° to 50°C).
Media Temperature: 40° to 175°F (4° to 80°C).
Flow Media: Filtered air.
Inlet Pressure: Vacuum to 150 psig (10 bar).
Pilot Pressure: When external supply is used, pressure must be
equal to or greater than inlet pressure.
Indicator Light: One for each solenoid.
Manual Override: Flush; rubber, non-locking.
Closed Center
Open Center
Power Center
Pressure Controlled Spool & Sleeve Valves for SAE available, consult ROSS.
SAE Size 125
1.80
(45)
5.10
(129)
5.50 (140)
SAE Size 250
2.60
(65.)
5.60
(142)
6.40 (160)
SAE Size 500
3.00
(76)
2.50
(63) 1.25 (286)
4.80
(121)
6.25 (159)
Valve Dimensions – inches (mm)
Double Solenoid Pilot Controlled Valves
SAE
80 Series
Options: Manual Override (for SAE 500 size only), refer to page A6.10. Accessories ordered separately, refer to page A6.10.
A
A6
Ford Wired 5-pin mini-connector (all voltages)
Chrysler Wired 5-pin mini-connector (all voltages)
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
2
3
4
1
LIGHT LIGHT
SOL.
B
SOL.
A
Ford Wired 4-pin micro-connector (24 volts DC)
Chrysler Wired 5-pin micro-connector (24 volts DC) Chrysler Wired 5-pin micro-connector (120 volts / 60 Hz)
Wiring Diagrams
for Available Options

A6.6 © 2015, ROSS CONTROLS®. All Rights Reserved.
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS, WARNINGS on the inside back cover.
AB
EA
P
EB
SOL
B
SAE 125
SAE 250
SAE 500
Single Solenoid
5-Way 2-Position Valves, Air Return
SAE
Size
Valve Model Number*
Avg.
CV
Weight
lb (kg)
Chrysler Wired
5-pin
micro-connector
(120 volts / 60 Hz)
Chrysler Wired
5-pin
micro-connector
(24 volts DC)
Ford Wired
5-pin
mini-connector
(all voltages)
Chrysler Wired
5-pin
mini-connector
(all voltages)
Hardwire
Ford Wired 5-pin
micro-
connector
(24 volts DC)
125 8476C3311 8476C3321 8476C3331** 8476C3341** 8476C3351** 8476C3361 1.8 2.8 (1.3)
250 8476C4311 8476C4321 8476C4331** 8476C4341** 8476C4351** 8476C4361 5.5 5.2 (2.4)
500 8476B6311 8476B6321 8476B6331** 8476B6341** 8476B6351** 8476B6361 7.9 7.7 (3.5)
*Sub-bases and sub-base manifolds ordered separately, refer to page A6.8-9.
** Insert voltage code: “W” = 24 volts DC; “Z” = 110-120 volts AC, 50/60 Hz; e.g., 8476C3331W. For other voltages, consult ROSS.
Pressure Controlled Spool & Sleeve Valves for SAE available, consult ROSS.
Construction: Poppet.
Mounting Type: Base.
Solenoid Pilot: Rated for continuous duty.
Standard Voltages: 24 volts DC; 110-120 volts AC, 50/60 Hz.
Power Consumption: Each solenoid:
SAE Size 125, 250: 8VAinrush;6VA holdingon50/60Hz;8 wattsonDC.
SAE Size 500: 87VA inrush;30VA holdingon 50/60 Hz;14wattsonDC.
Ambient Temperature: 40° to 120°F (4° to 50°C).
Media Temperature: 40° to 175°F (4° to 80°C).
Flow Media: Filtered air.
Inlet Pressure: 30 to 150 psig (2 to 10 bar).
Pilot Pressure: When external supply is used, pressure must be
equal to or greater than inlet pressure.
Indicator Light: One for each solenoid.
Manual Override: Flush; rubber non-locking.
STANDARD SPECIFICATIONS (for valves on this page):
1.80
(45)
5.10
(129)
5.50 (140)
2.60
(65.)
5.60
(142)
6.40 (160)
3.00
(76)
2.50
(63)
9.80 (248)
4.80
(121)
6.25 (159)
Valve Dimensions – inches (mm)
Single Solenoid Pilot Controlled Valves
SAE
84 Series
Options: Manual Override (for SAE 500 size only), refer to page A6.10. Accessories ordered separately, refer to page A6.10.
SAE Size 500
SAE Size 250SAE Size 125
A
A6 Ford Wired 5-pin mini-connector (all voltages)
Chrysler Wired 5-pin mini-connector (all voltages)
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
2
3
4
1
LIGHT LIGHT
SOL.
B
SOL.
A
Ford Wired 4-pin micro-connector (24 volts DC)
Chrysler Wired 5-pin micro-connector (24 volts DC) Chrysler Wired 5-pin micro-connector (120 volts / 60 Hz)
Wiring Diagrams
for Available Options

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS, WARNINGS on the inside back cover.
A6.7www.rosscontrols.com
A
B
EA
P
EB
SOL
B
SOL
A
5-Way 2-Position Valves, Detented
SAE
Size
Valve Model Number*
Avg.
CV
Weight
lb (kg)
Chrysler Wired
5-pin micro-
connector
(120 volts / 60 Hz)
Chrysler Wired
5-pin micro-
connector
(24 volts DC)
Ford Wired
5-pin mini-
connector
(all voltages)
Chrysler Wired
5-pin mini-
connector
(all voltages)
Hardwire
Ford Wired
5-pin micro-
connector
(24 volts DC)
125 8476C3312 8476C3322 8476C3332** 8476C3342** 8476C3352** 8476C3362 1.8 3.3 (1.5)
250 8476C4312 8476C4322 8476C4332** 8476C4342** 8476C4352** 8476C4362 5.7 5.7 (2.6)
500 8476B6312 8476B6322 8476B6332** 8476B6342** 8476B6352** 8476B6362 7.6 8.9 (4.1)
*Sub-bases and sub-base manifolds ordered separately, refer to page A6.8-9.
** Insert voltage code: “W” = 24 volts DC; “Z” = 110-120 volts AC, 50/60 Hz; e.g., 8476C3332W. For other voltages, consult ROSS.
Pressure Controlled Spool & Sleeve Valves for SAE available, consult ROSS.
Construction: Poppet.
Mounting Type: Base.
Solenoid Pilot: Rated for continuous duty.
Standard Voltages: 24 volts DC; 110-120 volts AC, 50/60 Hz.
Power Consumption: Each solenoid:
SAE Size 125, 250: 8VAinrush;6VA holdingon50/60Hz;8 wattsonDC.
SAE Size 500: 87VA inrush; 30VA holding on 50/60 Hz;14 watts on DC.
Ambient Temperature: 40° to 120°F (4° to 50°C).
Media Temperature: 40° to 175°F (4° to 80°C).
Flow Media: Filtered air.
Inlet Pressure: 30 to 150 psig (2 to 10 bar).
Pilot Pressure: When external supply is used, pressure must be
equal to or greater than inlet pressure.
Indicator Light: One for each solenoid.
Manual Override: Flush; rubber non-locking.
STANDARD SPECIFICATIONS (for valves on this page):
1.80
(45)
5.10
(129)
5.50 (140)
2.60
(65.)
5.60
(142)
6.40 (160)
3.00
(76)
2.50
(63) 1.25 (286)
4.80
(121)
6.25 (159)
SAE 125
SAE 250
SAE 500
Double Solenoid
Valve Dimensions – inches (mm)
Double Solenoid Pilot Controlled Valves
SAE
84 Series
Options: Manual Override (for SAE 500 size only), refer to page A6.10. Accessories ordered separately, refer to page A6.10.
SAE Size 500
SAE Size 250
SAE Size 125
A
A6
Ford Wired 5-pin mini-connector (all voltages)
Chrysler Wired 5-pin mini-connector (all voltages)
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
234
51
LIGHT LIGHT
SOL.
B
SOL.
A
2
3
4
1
LIGHT LIGHT
SOL.
B
SOL.
A
Ford Wired 4-pin micro-connector (24 volts DC)
Chrysler Wired 5-pin micro-connector (24 volts DC) Chrysler Wired 5-pin micro-connector (120 volts / 60 Hz)
Wiring Diagrams
for Available Options

A6.8 © 2015, ROSS CONTROLS®. All Rights Reserved.
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS, WARNINGS on the inside back cover.
SAE 125
SAE 250
SAE 500
Port A
(outlet)
1.38
(35)
C
L
1.36
(35)
3.06
(78)
2.32
(59)
1.36
(35)
0.50
(13)
Port EA
(exhaust
)
Port P
(inlet)
9.00
(229)
2.75
(70)0.63
(16)
2.75
(70)
C
L
1/8 external pilot
supply port X
Port EB
(exhaust)
8.25
(210)
1.38
(35)
0.41 (10) dia.
2 places
Port B
(outlet)
Side-Ported Sub-Bases
Valves and Bases
Illustrated
for SAE Valves
80 & 84 SeriesSub-Bases
SAE 125 Sub-Base
Model Number Port Size*
A, B P, EA, EB
577K91 1/8 1/4
578K91 1/4 3/8
579K91 3/8 3/8
*NPT port threads.
For SAE threads, consult ROSS.
SAE 125 SAE 250
SAE 500
Double Solenoid
SAE 250 Sub-Base
Model Number Port Size*
A, B P, EA, EB
539K91 1/4 3/8
540K91 3/8 1/2
541K91 1/2 1/2
542K91 3/4 3/4
*NPT port threads.
For SAE threads, consult ROSS.
1.21
(31) 0.69
(18)
0.60
(16)
Port A
(outlet)
C
L
0.60
(16)
Port B
(outlet)
0.34 (8.6) dia.
2 places
4.05
(103)
4.66
(118)
1.20 (31)
Port EB
(exhaust)
1/8 exter
nal
pilot supply
port X
Port P
(inlet)
C
L
0.54
(14)
Port EA
(exhaust)
0.41
(10)
0.67 (17)
1.20 (31)
0.82 (21)
1.75
(45)
Port A
(outlet)
Port B
(outlet)
C
L
1.00
(25)
1.00
(25)
0.39 (10) dia.
2 places
6.25
(159)
7.40
(188)
Port P
(inlet)
Port EA
(exhaust)
0.50
(13)
2.00
(51)
C
L
2.00
(51)
1/8 external
pilot supply
port X
0.32 (8)
1.17
(30)
1.92 (49)
Port EB
(exhaust)
1.48
(38)
2.52 (64)
1.17
(30)
Dimensions – inches (mm)
SAE 500 Sub-Base
Model Number Port Size*
A, B P, EA, EB
582K91 1/2 3/4
728K91 3/4 3/4
583K91 3/4 1
584K91 1 1
*NPT port threads.
For SAE threads, consult ROSS.
A6
A

IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS, WARNINGS on the inside back cover.
A6.9www.rosscontrols.com
Manifold Stations
Each manifold station is supplied with all necessary seals and hardware for assembly.
End plates are not required with these manifolds.
Each station has all ports threaded to accept piping.
0.44 (11)
0.57
(14)
0.61
(15) 0.50
(13)
0.50
(13)
Port B
(outlet)
Port A
(outlet)
SAE 125
SAE 250
0.44 (11)
SAE 500
0.50
(13)
1/8 External pilot supply
port X (both sides) Port EA
(exhaust)
3.56
(90)
Manifolds
for SAE
Valves 80 & 84 Series
SAE 125 Manifold
Model Number Port Size*
A, B P, EA, EB
580K91 1/4 3/8
581K91 3/8 3/8
*NPT port threads.
For SAE threads, consult ROSS.
SAE 250 Manifold
Model Number Port Size*
A, B P, EA, EB
553K91 3/8 1/2
554K91 1/2 3/4
555K91 3/4 3/4
*NPT port threads.
For SAE threads, consult ROSS.
SAE 500 Manifold
Model Number Port Size*
A, B P, EA, EB
585K91 1/2 3/4
586K91 3/4 1
587K91 1 1
*NPT port threads.
For SAE threads, consult ROSS.
Dimensions – inches (mm)
A6
A

A6.10 © 2015, ROSS CONTROLS®. All Rights Reserved.
IMPORTANT NOTE: Please read carefully and thoroughly all of the CAUTIONS, WARNINGS on the inside back cover.
16.5 (419.1)
147
(37.3)
Manual Override Kits for SAE Size 500 Valves
11.0 (279.4)
2.5
(63.5)
6.19 (157.2)
1.47
(37.3)
Single and dual interposed regulators are available for SAE
sizes 125 and 250.
A regulator is sandwiched between the valve and sub-base or
manifold station and the valve is then bolted through the regulator
to the sub-base or manifold station with the longer bolts provided.
Single pressure regulators supply the same regulated pressure at
both outlet ports.
Dual pressure regulators allow the pressure at each outlet port
to be set independently.
Use dual pressure regulators with 80 Series valves only. When
using dual pressure regulators, the valve must be externally piloted.
For external pilot supply conversion, see below.
Regulated pressure range: 10 to 130 psig (1 to 9 bar);regulator-
to-base gasket included.
8.63(219.1)
1.47
(37.3)
Interposed Regulators
Flush flexible manual override buttons are standard on all SAE 500 solenoid pilot valves. Metal buttons as shown below can be installed in
place of the standard flexible buttons. Both locking and non-locking metal buttons are available. Each button has spring-return action. The
locking type button, however, can be kept in the actuated position by turning the slot in the top of the button with a screwdriver.
Accessories
for SAE Valves
80 & 84 Series
Blanking Plates SAE Size Part Number
125 820K77
250 821K77
500 822K77
EXTERNAL PILOT SUPPLY CONVERSION
ROSS SAE Solenoid pilot valves are designed to use an internal
pilot supply. However, they are easily converted for use with an
external pilot supply. To make this conversion, remove the pipe
plug on the bottom of the valve. The plug is located between the
center port and an adjacent port. Install this plug in the threaded
port at the end of the center port. This blocks the internal pilot
supply. Connect the external pilot supply line to port X in the base.
Pressure in the external supply line must not be less than that
specified in the valve’s Standard Specifications.
SAE Size
& Type
Model
Number
125
Single 593K91
125
Dual 873H91
250
Single 595K91
250
Dual 816H91
Dimensions – inches (mm)
Extended Button
Locking Type Kit Number
Non-Locking 791K87
Flush Button
Locking Type Kit Number
Non-Locking 790K87
Locking 792K87
Extended Button
with Palm
Locking Type Kit Number
Non-Locking 984H87
For manifold stations not occupied by a valve, blanking plates are available.
These plates block the unused air passages.
Silencers
Port
Size
Thread
Type
Model Number Avg.
CV
Dimensions inches (mm) Weight
lb (kg)
NPT Threads BSPP Threads A B
1/4 Male 5500A2003 D5500A2003 2.1 0.9 (21) 2.2 (55) 0.1 (0.1)
3/8 Male 5500A3013 D5500A3013 2.7 0.9 (21) 2.2 (55) 0.1 (0.1)
3/8 Male 5500A3003 D5500A3003 4.3 1.3 (32) 3.5 (88) 0.2 (0.1)
1/2 Male 5500A4003 D5500A4003 4.7 1.3 (32) 3.6 (91) 0.2 (0.1)
3/4 Male 5500A5013 D5500A5013 5.1 1.3 (32) 3.6 (92) 0.2 (0.1)
3/4 Male 5500A5003 D5500A5003 11.5 2.0 (51) 5.3 (135) 0.6 (0.3)
1 Male 5500A6003 D5500A6003 14.6 2.0 (51) 5.4 (138) 0.6 (0.3)
Pressure Range: 0 to 150 psig (0 to 10.3 bar) maximum. Flow Media: Filtered air.
A
B
A6
A

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2© 2015, ROSS CONTROLS®. Content subject to change.
General Information
Thread Types by Model Prefix Letter
Pneumatic Port Prefix Threaded Electrical
Threads Letter Opening
NPT (ANSI B2.1) None NPT
ISO 228 - DIN 259 Parallel, BSPP#C*—
ISO 228 - DIN 259 Parallel, BSPP#DG
ISO 228 - JIS B0203 Tapered#JISO
SAE 1926- ISO 11926 SNPT
* Used only for filters, regulators, lubricators.
# ISO 228 threads superseds BSPP, G and JIS thread types.
Order Placement
For order placement, consult ROSS or your local ROSS distributor.
For a current list of countries and local distributors, visit ROSS’ website at www.rosscontrols.com.
Standard Specifications
The standard specifications for the products on each page of this
catalog are given on the same page or referenced. For solenoid pilot
valves, models with internal pilot supply are listed. Most models are
also available for use with external pilot supply or have a built-in pilot
supply selector valve.
Theproducts in thiscatalog are intendedforuseinindustrial pneumatic
systems. Mostproductsare adaptable to otheruses and conditionsnot
covered by the standard specifications given in this catalog. Weights
shown are approximate and are subject to change. Dimensions given,
unless otherwise noted, are envelope dimensions (not for mounting).
Consult ROSS for further information.
Port Threads
Ports of valves and bases described in this catalog have NPT (ANSI
B2.1) threads. Other thread types can be specified by putting an
appropriate prefix letter on the model or part number when ordering.
Flow Ratings
Flow ratings are expressed as CVwhere CV= 1 corresponds to a
steady state air flow of approximately 32 scfm under the following
conditions:
Inlet pressure = 100 psig (6.7 bar)
Pressure drop = 10 psi (0.69 bar)
Air temperature = 68°F (20°C)
Relative humidity = 36 percent
Note: Because widely differing test standards are used to measure CV
values, the figures given in this catalog should not be used to compare
ROSS valves with those of other makers. The CVratings given here
are intended only for use with performance charts published by ROSS.
The CVratings are averages for the various flow paths through the
valve and are for steady flow conditions.
Approvals and Certifications
ROSSproductsare designed to meet a number ofindustrial standards,
including the Canadian Standards Association (C.S.A.) guidelines.
For more information on specific product approvals, contact your local
distributor or ROSS.
Solenoids
All ROSS standard solenoids are rated for continuous duty (unless
noted otherwise) and will operate the valve within the air pressure
range specified in this catalog.
Explosion-Proof Solenoid Pilot available, for more information
consult ROSS.
Voltage & Hertz
When ordering a solenoid valve, also specify the desired solenoid
voltage and hertz.
Recommended Solenoid Voltages: 100-110 volts, 50 Hz;
100-120 volts, 60 Hz; 24 volts DC; 110 volts DC.
In addition, the following voltages are available:
200, 220 volts, 50 Hz
200, 240, 480 volts, 60 Hz
24, 48, 220 volts, 50 Hz
240 volts, 60 Hz
200, 220 volts, 50 Hz
200, 240 volts, 60 Hz.
For example: Model 2773B5001, 120 volts, 60 Hz.
Model W6076B2401, 220 volts, 50 Hz.
Please note that not all congurations are available for all models.
For additional information or help with voltage configuration, please
contact your local distributor or ROSS.
Port Identification
Valve symbols in this catalog conform to the ISO 1219-1:1991
standard of the International Organization for Standardization (ISO)
and the SAE J2051 standard of the Society of Automotive Engineers
(SAE) respectively.
Information or Technical Assistance
For additional information or application assistance concerning ROSS
products, consult ROSS or your local ROSS distributor (see contact
information on the back cover).
Voltage Types by Model Suffix Letter
Voltage Suffix Letter
120 volts AC Z
220 volts AC Y
12 volts DC H
24 volts DC W
48 volts DC M
90 volts DC K
110 volts DC P
125 volts DC C

3
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CAUTIONS, WARNINGS and STANDARD WARRANTY
PRE-INSTALLATION or SERVICE
1. Before servicing a valve or other pneumatic component, be
sure that all sources of energy are turned off, the entire pneumatic
system is shut off and exhausted, and all power sources are locked
out (ref: OSHA 1910.147, EN 1037).
2. All ROSS products, including service kits and parts, should
be installed and/or serviced only by persons having training and
experience with pneumatic equipment. Because any installation
can be tampered with or need servicing after installation, persons
responsible for the safety of others or the care of equipment
must check every installation on a regular basis and perform all
necessary maintenance.
3. All applicable instructions should be read and complied with
before using any fluid power system in order to prevent harm to
persons or equipment. In addition, overhauled or serviced valves
must be functionally tested prior to installation and use.
4. Each ROSS product should be used within its specification
limits. In addition, use only ROSS parts to repair ROSS products.
WARNING: Failure to follow these directions can adversely
affect the performance of the product or result
in the potential for human injury or damage to
property.
FILTRATION and LUBRICATION
5. Dirt, scale, moisture, etc. are present in virtually every air system.
Although some valves are more tolerant of these contaminants than
others, best performance will be realized if a filter is installed to
clean the air supply, thus preventing contaminants from interfering
with the proper performance of the equipment. ROSS recommends
a filter with a 5-micron rating for normal applications.
6. All standard ROSS filters and lubricators with polycarbonate
plastic bowls are designed for compressed air applications only.
Do not fail to use the metal bowl guard, where provided, to
minimize danger from high pressure fragmentation in the event of
bowl failure. Do not expose these products to certain fluids, such
as alcohol or liquefied petroleum gas, as they can cause bowls to
rupture, creating a combustible condition, hazardous leakage, and
the potential for human injury or damage to property. Immediately
replace a crazed, cracked, or deteriorated bowl. When bowl gets
dirty, replace it or wipe it with a clean dry cloth.
7. Only use lubricants which are compatible with materials
used in the valves and other components in the system.
Normally, compatible lubricants are petroleum based oils with
oxidation inhibitors, an aniline point between 180°F (82°C) and
220°F (104°C), and an ISO 32, or lighter, viscosity. Avoid oils
with phosphate type additives which can harm polyurethane
components, potentially leading to valve failure which risks human
injury, and/or damage to property.
AVOID INTAKE/EXHAUST RESTRICTION
8. Do not restrict the air flow in the supply line. To do so could
reduce the pressure of the supply air below the minimum
requirements for the valve and thereby cause erratic action.
9. Do not restrict a valve’s exhaust port as this can adversely
affect its operation. Exhaust silencers must be resistant to clogging
and must have flow capacities at least as great as the exhaust
capacities of the valves. Contamination of the silencer can result
in reduced flow and increased back pressure.
WARNING: ROSS expressly disclaims all warranties and
responsibility for any unsatisfactory performance
or injuries caused by the use of the wrong type,
wrong size, or an inadequately maintained silencer
installed with a ROSS product.
POWER PRESSES
10. Mechanical power presses and other potentially hazardous
machinery using a pneumatically controlled clutch and brake
mechanism must use a press control double valve with a monitoring
device. A double valve without a self-contained monitoring device
should be used only in conjunction with a control system which
assures monitoring of the valve. All double valve installations
involving hazardous applications should incorporate a monitoring
system which inhibits further operation of the valve and machine in
the event of a failure within the valve mechanism.
ENERGY ISOLATION/EMERGENCY STOP
11. Per specifications and regulations, ROSS L-O-X® and L-O-X®
with EEZ-ON® operation products are defined as energy isolation
devices, NOT AS EMERGENCY STOP DEVICES.
All products sold by ROSS CONTROLS are warranted for a one-year period
[withthe exceptionof all Filters, Regulators andLubricators (“FRLs”)which are
warranted for a period of seven years] from the date of purchase to be free of
defects in material and workmanship.ROSS’obligation under this warranty is
limited to repair or replacement of the product or refund of the purchase price paid solely at the discretion of ROSS and provided
such product is returned to ROSS freight prepaid and upon examination by ROSS is found to be defective.This warranty becomes
void in the event that product has been subject to misuse, misapplication, improper maintenance, modification or tampering.
THE WARRANTY EXPRESSED ABOVE IS IN LIEU OF AND EXCLUSIVE OF ALL OTHER WARRANTIES AND ROSS EXPRESSLY
DISCLAIMS ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED WITH RESPECT TO MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE. ROSS MAKES NO WARRANTY WITH RESPECT TO ITS PRODUCTS MEETING THE PROVISIONS
OF ANY GOVERNMENTAL OCCUPATIONAL SAFETY AND/OR HEALTH LAWS OR REGULATIONS.IN NO EVENT IS ROSS LIABLETO
PURCHASER, USER, THEIR EMPLOYEES OR OTHERS FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT
FROM A BREACH OF THE WARRANTY DESCRIBED ABOVE OR THE USE OR MISUSE OF THE PRODUCTS. NO STATEMENT OF
ANY REPRESENTATIVE OR EMPLOYEE OF ROSS MAY EXTEND THE LIABILITY OF ROSS AS SET FORTH HEREIN.
STANDARD WARRANTY

Full-Service Global Locations
There are ROSS Distributors Throughout the World
For a current list of countries and local distributors, visit ROSS’ website at www.rosscontrols.com.
ROSS CONTROLS
U.S.A.
Tel: [phone]
Customer Svs. 1-800-GET-ROSS
Technical Svs. 1-888-TEK-ROSS
[e-mail]
www.rosscontrols.com
ROSS EUROPA GmbH
Germany
Tel: [phone]
[e-mail]
www.rosseuropa.com
ROSS ASIA K.K.
Japan
Tel: [phone]
www.rossasia.co.jp
ROSS UK Ltd.
United Kingdom
Tel: [phone]
[e-mail]
www.rossuk.co.uk
ROSS CONTROLS INDIA Pvt. Ltd.
India
Tel: [phone]
[e-mail]
ROSS SOUTH AMERICA Ltda.
Brazil
Tel: [phone]
[e-mail]
DIMAFLUID s.a.s.
France
Tel: [phone]
www.dimauid.com
ROSS CONTROLS (CHINA) Ltd.
China
Tel: [phone]
[e-mail]
www.rosscontrolschina.com
© 2015, ROSS CONTROLS. All Rights Reserved. Form ROSS-SAE
Printed in the U.S.A. - Rev. 09/15
Content subject to change.
To meet your requirements across the globe, ROSS distributors are located throughout the world.
Through ROSS or its distributors, guidance is available for the selection of ROSS products, both for
those using pneumatic components for the rst time and those designing complex pneumatic systems.
Other literature is available for engineering, maintenance, and service requirements. If you need
products or specications not shown here, please contact ROSS or your ROSS distributor. They will
be happy to assist you in selecting the best product for your application.