RUD LRBK-FIX User manual

1
LRBK-FIX
RUD Ketten
Rieger & Dietz GmbH u. Co. KG
73428 Aalen
Tel. [phone]
Fax [phone]
[email protected]
www.rud.com
RUD-Art.-Nr.: 7903355 / EN / V02 / 10.022
Herstellererklärung
Hiermit erklären wir (unterstützt durch die Zerti-
zierung nach ISO 9001), dass die nachfolgend
bezeichnete Ausrüstung aufgrund ihrer Konzipie-
rung und Bauart, sowie der von uns in Verkehr
gebrachten Ausführung, den einschlägigen
grundlegenden Sicherheits- und Gesundheitsan-
forderungen der Europäischen Union entspricht.
Bei einer nicht mit uns abgestimmten Änderung
der Ausrüstung verliert diese Erklärung ihre
Gültigkeit. Weiterhin verliert diese Erklärung ihre
Gültigkeit, wenn die Ausrüstung nicht entspre-
chend den in der Betriebsanleitung aufgezeigten
bestimmungsmäßigen Fällen eingesetzt wird.
Hinweis: Beim Zurrpunkt angewendete harmo-
nisierte Normen DIN EN ISO 12100 T1 und T2
sowie in Anlehnung an EN 1677.
Bezeichnung der Ausrüstung:
Zurrpunkt
Typ: Schweißbarer Zurrpunkt für 90° Ecken:
LRBK-FIX
Herstellerzeichen:
Declaration of the manufacturer
We hereby declare (supported by ISO 9001 cer-
tication), that the following described equipment
based on the concept and design as well as the
by us manufactured type corresponds to the
current valid Health- and Safety Requirements
of the EU. This declaration becomes invalid in
case of any modications not agreed upon with
us. Furthermore this declaration becomes invalid
if the equipment is not used according to this
prescription.
Hint: Utilized harmonized standards for this
Lashing Point DIN EN 12 100 T1 and T2 as well
as EN 1677.
Designation of the equipment:
Lashing point
Type: Lashing Point Welding for 90° corners:
LRBK-FIX
Manufacturer‘s sign:
Load ring weldable
suits 90°-corners for lashing
> LRBK-FIX <
Safety instructions
This safety instruction/declaration has to be kept on le for the
whole lifetime of the product and forwarded with the product.
TRANSLATION OF THE ORIGINAL SAFETY INSTRUCTION
Load ring for 90°-corners
for lashing (weldable)
LRBK-FIX
EN

2LRBK-FIX
• RUD-lashing points LRBK-FIX are clearly marked at the
suspension ring with the permissible Lashing capacity
„LC“ in daN.
• LRBK-FIX will be delivered as a complete assembled
unit.
3.2 Hints for the assembly
Basically essential:
• The material construction to which the lashing point
will be attached should be of adequate strength to
withstand forces during lashing without deformation.
The weld-on material must be suitable for welding and
the contact areas must be free from dirt, oil, colour, ect.
The material of the forged welding block is: S355J2+N
(1.0577+N (St52-3))
• The position of the lashing points must be carried out
in regard to the lashing means in such a way that un-
intended movement like turning or ipping of the load
will be avoided.
• Consider the die ISO 15818 „Earth-moving machinery -
Lifting and tying-down attachment points“.
• Determine number and position of the lashing points
at vehicles according to EN 12640 resp. DIN 75410
(for RoRo-transportation acc. to EN 29367), unless the
vehicles are not determined due to their design and
construction for transporting specic goods with special
requirements in regard of load securing.
• Determine the required, permitted Lashing Capacity acc.
EN 12195-1 „Load restraining on road vehicles - Safety -
Part 1: Calculation of securing forces“, acc. VDI 2700-2
„Securing of loads on road vehicles“ and acc. ISO 15818.
HINT
The Lashing Points should be arranged (de-
pending on use) as wide as possible to use the
full loading area and they should not protrude
in steady position.
• Check nally the correct assembly (see chapter 4 In-
spection / Repair / Disposal).
3.3 Hints for the welding
The welding should only be carried out according to DIN
EN ISO 9606-1 or AWS Standards by an authorized and
certied welder.
Verication of the used weld-on material must be checked
with the supplier of the welding electrodes.
HINT
• Never weld at the quentched and tem-pered
ring!
• Weld all seams at the same temperature.
1 Check before initial appending of the LRBK-FIX, the
position of the weld-on blocks to each other, that means
the base area must be at the same level.
2 Append weld-on blocks.
3 Check function of the ring.
The ring must be able to pivot 270°. If necessary please
correct.
4 Once appending and checking of the function have been
carried please nish the root run. The outside positioned
weld layers must be carried out rst. The described wel-
ding sequences must be observed compulsive.
Before initial usage of the RUD-LRBK-FIX, please
read carefully the safety instructions. Make sure
that you have understood all subjected matters.
Non-observance can lead to serious personal
injuries and material damage and eliminates
warranty.
1 Safety instructions
ATTENTION
Wrong positioned or damaged weld-on lashing
points as well as improper use can lead to inju-
ries of persons and damage at property.
Please check all lashing points carefully before
every usage.
• Remove all body parts (ngers, hands, arms, etc.) out
of the hazard area (danger of crushing or squeezing)
during the lashing process.
• RUD lashing points LRBK-FIX must only be used by
instructed and competent persons considering DGUV
109-017, and outside Germany noticing the country
specic statutory regulations.
• The lashing points must not protrude in rest position over
the loading platform level.
2 Intended use of the LRBK-FIX
RUD-lashing points LRBK-FIX must only be used to attach
lashing means.
Lashing points must not be used for lifting loads.
RUD-lashing points must only be used in the hereby spe-
cied case of operation.
3 Assembly- and instruction manual
3.1 General information
• Capability of temperature usage:
As of 07/2019: RUD-Lashing points LRBK-FIX are sui-
table for the temperature range from -40°C up to 400°C.
Up to 07/2019: RUD-Lashing points LRBK-FIX are sui-
table for the temperature range from -20°C up to 400°C.
For the use within the following temperature range, the LC
(Lashing Capacity) must be reduced by the following factors:
-40°C / -20°C up to 200°C no reduction
200°C up to 300°C minus 10 %
300°C up to 400°C minus 25 %
Temperatures exceeding 400°C are prohibited!
In the unloaded state, LRBK-FIX lashing points together
with the connected component can be stress relieved by
heat treating (e.g. welded construction) once. Tempera-
ture: < 600°C (one hour maximum). After stress-relieving
heat treatment (< 600°C), however, the spring force is no
longer usable.
• RUD-Lashing points LRBK-FIX must not be used with
aggressive chemicals such as acids, alkaline solutions
and their vapours.
• It is recommended, that the places where the lashing
points are xed should be marked with colour.
• LRBK-FIX includes a protected positioned clamping
spring, inside the weld-on block. The spring holds the
weld-on blocks together with the ring and creates at the
same time a radial clamping function.

3
LRBK-FIX
5 Begin at starting point S1 and weld subsequently the
sections 1-4 (Pic. 1).
6 Then weld the opposite side identically (starting point
S2 and chapter 5-8).
7 Afterwards close the rot pass at the inside areas (chapter
9-10 and 11-12).
S1
1
2
3
4
S2
11
12
9
8
7
6
5
10
Pic. 1: Welding sequence of the root run
(S=Starting point)
8 Finally please let the parts cool down.
9 Remove any welding mistakes and dirt at the root weld
before applying the cover weld seams.
10 Subsequently please weld the closure welds.
Start at the inside. The described welding sequences
must be observed compulsive. Chose type and dimen-
sion of weld seam from Pic. 3 and Table 2.
11 Begin at starting point S3 and weld subsequently the
chapters 1-6 (Pic. 2)
12 Please weld then the opposite side identically. (tarting
point S4 and chapter 7-12)
HINT
Please adhere the requested weld seam thick-
ness in any cases. Any change can result in a
malfulction of the ring latch.
S4
11
10
9
8S3
7
12
1
2
3
4
5
6
Pic. 2: equence of closure welding
(S=Starting point)
13 Please check by a competent person after welding the
ongoing usage of the weld-on lashing point (see chapter
4 Inspection / Repair / Disposal).
HINT
By the position of the weld-seam (HY-weld
circumferential) the following requirements will
be observed: DIN 18800 steel constructions
requires: at outdoor buildings or when strong
corrosion must be expected weld seams must
be carried out as continuous llet weld seams.
++
Pic. 3: weld seam
3.4 User instruction
• Check frequently and before each initial operation the
whole lashing point in regard of linger ability as a lashing
mean, regarding corrosion, wear, deformation etc. (see
chapter 4 Inspection / Repair / Disposal).
ATTENTION
Wrong positioned or damaged weld-on lashing
points as well as improper use can lead to inju-
ries of persons and damage at property.
Please check all lashing points carefully before
every usage.
• Please check carefully the wear indicator markings of
the weld-on lashing point (see Pic. 4):
Usage permitted:
no wear marks
visible
Use prohibited:
Replacement criteria
reached.
Material all the way down to the
wear lenses has gone.
Pic. 4: Wear indicators
• Please note that the lashing mean must be free moveab-
le in the LRBK-FIX. When lashing means (f.e. lashing
chain) are hinged or unhinged, no pinching, shearing or
joint spots must occure during the handling.
• Avoid damage of lashing means resulting from sharp
edges.
• Lashing points must not be used for lifting loads.

4LRBK-FIX
4 Inspection / Repair / Disposal
4.1 Hints for periodical inspections
The operator must determine and specify the nature and scope
of the required tests as well as the periods of repeating tests
by means of a risk assessment (see sections 4.2 and 4.3).
The continuing suitability of the lashing point must be chek-
ked at least 1x year by an expert.
Depending on the usage conditions, f.e. frequent usage,
increased wear or corrosion, it might be necessary to check
in shorter periods than one year. The inspection has also to
be carried out after accidents and special incidents.
4.2 Test criteria for the regular visual
inspection by the user
• Completeness of the lashing point
• Complete and readable marking of Lashing Capacity as
well as manufacturer sign
• Deformation at load bearing components like base body
andring.
• Mechanical damage, like strong notches, especially in
areas where tensile stress occurs.
4.3 Additional test criteria for the
competent person / repair worker
• Reduction of cross-section due to wear >10 %
• Evidence of corrosion (pittings)
• Any other damage
• Further checks may be required, depending on the result
of the risk assessment (e.g. testing for cracks in load-
bearing parts / at weld seam).
4.4 Disposal
Dispose worn out components / attachments or packaging
according to the local waste removal requirements.

5
LRBK-FIX
HINT
Please note the
corresponding user
hint in regard of the
welding ller mate-
rials and the drying
requirements*.
Europe, USA, Asia, Australia, Africa
Baustähle, niedrig legierte Stähle EN 10025,
Mild steels, low alloyed steel EN 10025
MIG / MAG (135)
Gas shilded wire welding (135)
DIN EN ISO 14341: G4Si1 (G3Si1)
Z.B. PEGO G4Si1
E-Hand Gleichstrom (111, =)
Stick Electrode direct
current
DIN EN ISO 2560-A: E 42 6 B 3 2 H10
DIN EN ISO 2560-A: E 38 2 B 1 2 H10
z.B. PEGO B Spezial*/
PEGO BR Spezial*
E-Hand (Wechselstrom
111, ~)
Stick Electrode alternating
current
DIN EN ISO 2560-A: E 38 2 RB 1 2
DIN EN ISO 2560-A: E 42 0 RC 1 1
z.B. PEGO RC 3 / PEGO RR B 7
Alternativ:
DIN EN ISO 3581: E 23 12 2 L R 3 2
z.B. PEGO 309 MoL
WIG (141)
TIG Tungsten arc welding
DIN EN ISO 636-A: W 3 Si 1 (W2 Si 1)
DIN EN ISO 636-A: W 2 Ni 2
z.B. PEGO WSG 2 / PEGO WSG2Ni2
Table 1: Welding procedure + Welding ller metals
Type size length volume
LRBK-FIX 8,000 HY 4 + a 3 approx. 124 mm approx. 3.1 cm³
LRBK-FIX 13,400 HY 5 + a 3 approx. 144 mm approx. 4.9 cm³
LRBK-FIX 20,000 HY 8 + a 3 approx. 184 mm approx. 13.4 cm³
Table 2: Weld seam (weld-on block)
pivots 270°
Pic. 5: Dimensioning
Type LC
[daN]
A
[mm]
B
[mm]
C
[mm]
D
[mm]
E
[mm]
F
[mm]
T
[mm]
weight
[kg/pc.]
Ref.-No.
complete
Ref.-No.
ring
Ref.-No.
weld
block
LRBK-FIX 8.000 Oktagon 8,000 32 14 28 48 140 29 65 1.0 7903056 7910471 7910942
LRBK-FIX 8,000* 32 14 28 48 141 29 65 7999297 7901699
LRBK-FIX 13.400 Oktagon 13,400 40 19 35 60 181 33 84 2.1 7903057 7910472 7910943
LRBK-FIX 13,400* 40 20 35 60 181 34 84 7999298 7901700
LRBK-FIX 20.000 Oktagon 20,000 52 20 46 65 210 46 94 4.4 7903058 7910473 7910944
LRBK-FIX 20,000* 52 22 46 65 212 46 94 --- 7901901
Table 3: Dimensioning * Model in round design - as long as stock lasts Subject to technical alterations