RuiDa RDLC320 User manual

User’s Manual of RDLC320
Control System
Shenzhen Ruida Technology Co., Ltd.
RuiDa Co., Ltd.

II
Copyright Declaration
Shenzhen RuiDa Technology Co., Ltd. reserves all rights.
Shenzhen RuiDa Technology Co., Ltd. (hereinafter referred to as “RD Co., Ltd.”)
holds the patent right, copyright and other intellectual property rights for this
product and its related software. Without authorization, no one is allowed to copy,
manufacture, process and use this product and its relative parts directly or
indirectly.
RuiDa Co., Ltd. is entitled to increase or reduce and modify the shape and functions of
this product stated herein as well as amend any documents attached to this product,
without prior notification.
The users should peruse this Manual prior to using the product stated herein. RuiDa Co.,
Ltd. shall not be responsible for the direct, indirect, special, incidental or corresponding
losses or damages arising out of improper use hereof or of this product.
The machine in operation is dangerous, so the users are obliged to design and institute
the effective mechanism for error handling and safety protection. RuiDa Co., Ltd. shall not
undertake any duties or responsibilities for the incidental or corresponding losses arising
therefrom.

III
CONTENTS
1. OVERVIEW........................................................................................................................................1
1.1 BRIEFING..................................................................................................................................1
1.2 DESCRIPTION OF CONTROLLER MODEL....................................................................................1
1.3 COMPARISON OF CONTROLLER PERFORMANCE ........................................................................1
2. INSTALLATION SIZE.......................................................................................................................3
2.1 INSTALLATION SIZE OF IO INTERFACE BOARD..........................................................................3
2.2 SIZE OF PANEL..........................................................................................................................4
3. OBJECT PICTURES AND INTERFACES ....................................................................................5
3.1 OBJECT PICTURES OF IO INTERFACE BOARD ............................................................................5
3.2 OBJECT PICTURES OF PANEL.....................................................................................................5
4. DESCRIPTION OF INTERFACE SIGNAL FOR IO BOARD......................................................6
4.1 INTERFACE OF MAIN POWER SOURCE CN1 ..............................................................................6
4.2 PANEL SIGNAL-CABLE INTERFACE HMI...................................................................................6
4.3 GENERAL OUTPUT PORT CN2...................................................................................................6
4.4 3-AXLE SPACING AND SPECIAL INPUT INTERFACE CN3/CN4....................................................7
4.5 X/Y/Z-AXLE MOTION DRIVE INTERFACE .................................................................................8
4.6 LASER POWER CONTROL INTERFACE CN6/CN7.......................................................................8
4.7 WATER PROTECT INPUT INTERFACE CN5..................................................................................9
5 EXAMPLES OF LASER POWER INTERFACE..........................................................................10
5.1 DIGITAL LASER POWER SUPPLY OF GLASS TUBE....................................................................10
5.2 ANALOG LASER POWER SUPPLY OF GLASS TUBE...................................................................10
5.3 RF CO2 LASER.......................................................................................................................11
6 EXAMPLES OF DRIVER INTERFACE FOR STEP-SERVO MOTOR ....................................12
6.1 OVERVIEW..............................................................................................................................12
6.2 VALID RISING EDGE FOR PULSE SIGNAL.................................................................................12
6.3 VALID FALLING EDGE FOR PULSE SIGNAL ..............................................................................13
7 EXAMPLES OF IO-PORT WIRING...............................................................................................15
7.1 INPUT PORT ............................................................................................................................15
7.2 OUTPUT PORT.........................................................................................................................16
8 OPERATING INSTRUCTION OF MAN-MACHINE INTERFACE.............................................17
8.1 INTRODUCTION TO THE MAIN INTERFACE...............................................................................17
8.2 INTRODUCTION TO THE KEYS .................................................................................................18
9 MANUFACTURER/USER PARAMETERS EXPLANATION.....................................................28
9.1 MANUFACTURER PARAMETERS .....................................................................................................28
9.2 USER PARAMETERS .......................................................................................................................31

1
1. Overview
1.1 Briefing
RDLC320 system is a new generation system for control of laser engraving and
cutting, which is developed by RD Co., Ltd. In addition to high hardware stability, high
voltage or static electricity rejection, and friendly man-machine operation, this system is
provided with stronger software function including perfect 3-axle motion control function,
large-capacity file storage, two-channel adjustable digits, analog laser power control
interface, USB driver of stronger compatibility, multi-channel general/special IO control,
and realtime clock and battery integrated for hardware encrypt.
1.2 Description of Controller Model
Manufacturer Reserved Bit
RDLC320-A
Conventional Edition
Hardware Edition
3-axle Card
Engraving/Cutting Card
Laser Control
RD Technical Products
RDLC320-A
1.3 Comparison of Controller Performance
RDLC310
RDLC420
RDLC320
Power
Feature
Two-way 5V,
independent
One-way 5V,
one-way 24V,
independent
Only one-way 24V (compatible with
36V for power supply, but not
recommended)
Laser Port
Feature
Only one-way
digital control
port
One-way digit and
one-way analog
Two-way digits and two-way analog
port, settable independently and
non-interacted
USB
Feature
Copying Speed
Slow
Common
Quick
Compatibility
Support a few
USB disks
Support USB disks
with small capacity
Support all USB disks with different
capacities
Memory
Feature
Capacity
32M
64M
256M
Fault Tolerance
Poor
Common
Capable of checking defective track
and formatting and good in fault
tolerance
General IO
Feature
Input Port
Nil
Two ways
4 ways (two for general, two for
specialties)
Output Port
Nil
1-way (low current,
so additional drive is
needed)
4-ways (500mA high current for
each, OC output, two for general, two
for specialties)
Software
Feature
Power-off restart for
Engraving
NO
YES
YES

2
Online Modification
Laser Power/Speed
NO
YES
YES
Multi-origin Logics
NO
NO
YES
Parameter Backup
Logics
NO
NO
YES
Work time Preview
NO
NO
YES (the work time accurate
to 1ms)
Online Updata
Startup Display
NO
NO
YES
Online Updata
Mainboard Program
NO
NO
YES
Motion-axle
Feature
Soft Spacing
YES
YES
YES
Hard Spacing
NO
NO
YES
Z-axle Linkage
NO
NO
YES
Feeding Feature
Null
Single direction
Single/double direction for option
Power-on Resetting
Fixed
Fixed
Configurable for each axes
Key Speed
Fixed
Fixed
Configurable
Axles
3
4
3 (Z axes is configurable to flat or
feeding axes)
Encryption
Feature
Null
Encryption based on
the PC time
Realtime clock and battery integrated
for hardware encryption

3
2. Installation Size
2.1 Installation Size of IO Interface Board
The unit of all sizes is millimeter (mm) and the size accurate to 0.1mm.
Figure: 2.1-1
4-M3 Stud rivet, 4 high

4
2.2 Size of Panel
The unit of all sizes is millimeter (mm) and the size accurate to 0.1mm.
Figure: 2.2-1
4-M3 Stud rivet, 10 high
4-M3 Stud rivet, 8 high

5
3. Object Pictures and Interfaces
3.1 Object Pictures of IO Interface Board
For more detailed pin description, see the Chapter 4: Description of Interface Signal
for IO Board.
3.2 Object Pictures of Panel
Figure: 3.1-1 IO Object Picture of Interface Board
Figure: 3.2-1 Object Picture of Panel

6
4. Description of Interface Signal for IO Board
4.1 Interface of Main Power Source CN1
This control system employs single 24 power supply. For a certain margin, it is
suggested to select 24V/2A power. Besides, this system is compatible with 36V
power, that is to say, the 36V power of Motion driver can directly be connected to
this main power port of this system, but generally it is not suggested to do so.
4.2 Panel Signal-Cable Interface HMI
HMI is a standard DB9 port, with the special cable shipped with the controller, may
connect the IO board and the panel.
4.3 General Output Port CN2
Definition of general output port (6Pin, 3.81mm space)
Pin
Symbols
Definitions
1
OGND
External power ground (output)
2
Out4
General output 4, with the function reserved.
3
Out3
General output 3, with the function reserved.
4
Out2
General output 2, and the signal port of operating status. If this port is
externally connected with the relay, the relay coil is broken over when
it works; no influence is produced when it suspends working. When its
work ends or is stopped manually, the relay coil will be cut off.
5
Wind
General output 1. When the blower control is enabled, this port will
output the control signal of the blower, otherwise it will output other
special control signals. When the blower is connected and its control
enabled, the blower switch can be set separately on each layer. If the
relay is connected externally, the relay coil will be broken over when
the blower is on; the relay coil will be cut off when the blower is off.
6
O 24V
External power output (If the interface of main power source is
powered with 24V power supply, this pin should be 24V; if it is
powered with 36 V power supply, this pin should be 36V.)
All outputs are isolated through the optocoupler, and 500mA current for each,
OC gate output, each can directly drive the 6V/24V relay.
No.
Symbols
Definitions
1
OGND
24V power ground (input)
2
+24V
24V power positive (input)
3
NC
No used
4
NC
No used
Caution
Prompt

7
4.4 3-axle Spacing and Special Input Interface CN3/CN4
Z-axle spacing and special input interface CN3 (6Pin, 3.81mm space)
No.
Symbols
Definitions
1
OGND
External power ground (output)
2
DrProc
Input from protective port. If the machine needs to be
protected in the special state (such as door open protection),
the protective signal can be inputted from this pin. This pin can
be enabled and prohibited. This signal is not inquired by the
mainboard if this pin is prohibited; if this pin is enabled, when
the input is high-leveled or this input port is suspended, the
machine will be protected, the work suspended and the laser
closed.
3
FootSW
Input port of foot switch. The connection method is: when the
pedal is stepped down, the low-level signal will be inputted to
this port; when the pedal is released, the port will be
disconnected or the high-level signal can be inputted to this
port; when the stepped-down pedal is held for not less than
100 ms, if the machine lies idle, it can be started for work; if
the machine is in the working state, the work will be
suspended; of the machine is in the suspension, the work will
be restarted, that is to say, the function of the pedal switch is
the same as that of the “Start/Pause” key. If the interval time to
the first stepping-down of the pedal should be less than 1.5
seconds when the pedal is stepped down once again, the
second stepping-down of the pedal will be considered invalid
by the mainboard.
4
LmtZ-
The spacing from axle Z- and Z to 0 coordinate
5
LmtZ+
The spacing from axle Z- and Z to max. coordinate
6
O 5V
External power source + 5V (output)
X/Y-axle spacing interface CN4 (6Pin, 3.81mm space)
No.
Symbols
Definitions
1
OGND
External power ground (output)
2
LmtY-
The spacing from axle Y- and Y to 0 coordinate
3
LmtY+
The spacing from axle Y+ and Y to max. coordinate
4
LmtX-
The spacing from axle X- and X to 0 coordinate
5
LmtX+
The spacing from axle X+ and X to max. coordinate
6
O 5V
External power source + 5V (output)
The spacing polarity is optional, that is to say, when the motion axle reaches the
spacing position, it will trigger a low-level signal so as to make the corresponding LED
(under the cover) light; when the motion axle leaves the spacing position, it will trigger a

8
high-level signal or disconnect the spacing signal so as to make the spacing indicator go
out, but when it leaves the spacing, the corresponding indicator will light and the spacing
polarity become positive. The mistaken setting of spacing polarity will result that the
spacing can’t be detected when the system is reset so as to lead to the collision of axles.
4.5 X/Y/Z-axle Motion Drive Interface
The interfaces of the above three motion axles are the same (6Pin, 3.81mm space).
The Axle-X interface is exampled.
Pin
Symbols
Definitions
1
GND
Kernel power ground (output, only used for common cathode
connection of driver)
2
xDir+
Differential plus end of directional signal
3
xDir-
Differential minus end of directional signal
4
xPulse-
Differential minus end of pulse signal (when the common anode
connection is used and the pulse rising edge valid, input will start from
this pin.)
5
xPulse+
Differential plus end of pulse signal (when the common anode
connection is used and the pulse falling edge valid, input will start from
this pin.)
6
+5V
Kernel 5V power positive (output, only used for common anode
connection of driver)
The polarity of directional signal for driver pulse signal can be set. Where a certain
axle is reset, it will move to the opposite direction of machine origin, which means the
polarity of directional signal for this axle is not correct. In such a case, the connection
between this axle and the motor driver can be broken first (otherwise the mainboard can
not be detected to the spacing so as to lead to the collision of this axle), and then such a
polarity can be corrected after this axle is reset completely. Upon the correction, the reset
key can be pressed against to reset the mainboard.
4.6 Laser Power Control Interface CN6/CN7
This control system has two independent and adjustable digital/analog laser power
control interfaces. Signals of the two interfaces are similar and the first digital interface
(CN6) is hereby exampled (6Pin, 3.81mm space):
Pin
Symbols
Definitions
1
LGND
Laser power 5V ground (output)
2
L-On1-
Laser-enabled control interface
1. When the laser is the RF laser, this pin will not be used;
2. When the laser is a glass tube, if the used laser is outputted in the
low-level form, this pin will be connected with the laser power enable
end and used to control the ON/Off of laser.
3
L-On1+
Laser-enabled control interface
1. When the laser is the RF laser, this pin will not be used;
2. When the laser is a glass tube, if the used laser is outputted in the
high-level form, this pin will be connected with the laser power enable
end and used to control the ON/Off of laser.
4
LPWM1+
Power control interface of laser/laser tube
1. When the laser is the RF laser, this pin will not be used;
2. When the laser is a glass tube and the laser power PWM end is
high-leveled, this pin will be connected with the laser power PWM
end and used to control the power of the laser.

9
5
LPWM1-
Power control interface of laser/laser tube
1. When the laser is the RF laser, this pin will be connected with the
laser RF-PWM end;
2. When the laser is a glass tube and the laser power PWM end is
low-leveled, this pin will be connected with the laser power PWM end
and used to control the power of the laser.
6
L-AN1
Analog voltage 1 and connected with the power control end of the
first analog laser power source
Please make corrective choice of laser type. After the option for laser type is
modified, the mainboard should be reset so that the modification can be
effected after resetting.
4.7 Water Protect Input Interface CN5
Water protect input interface CN5 (5Pin, 3.81mm space):
Pin
Symbols
Definitions
1
LGND
Laser power 5V ground (output)
2
WP1
The input port of water protector for the first laser power source. When
the water protector 1 is enabled, the mainboard will detect the input
port of water protector 1. If this port is of low level, it will be deemed
normal; if this port is of high level, the mainboard will forcibly close the
laser to suspend the work in progress and the system will warn. If the
water protector 1 is not enabled, the mainboard will not detect the input
port of water protector 1 and the user not connect the water protector 1.
3
WP2
The input port of water protector for the second laser power source.
When the water protector 2 is enabled, the mainboard will detect the
input port of water protector 2. If this port is of low level, it will be
deemed normal; if this port is of high level, the mainboard will forcibly
close the laser to suspend the work in progress and the system will
warn. If the water protector 2 is not enabled, the mainboard will not
detect the input port of water protector 2 and the user not connect the
water protector 2.
4
L-IN3
General input with the function reserved.
5
L5V
Laser power 5V positive (output)
Prompt

10
5 Examples of Laser Power Interface
5.1 Digital Laser Power Supply of Glass Tube
CN6
Terminal
block side
1
2
3
4
5
6
CN7
LGND
L-On2-
LPWM2+
L-On2+
LPWM2-
1
2
3
4
5
6
LGND
L-On1-
LPWM1+
L-AN1
L-On1+
LPWM1-
Digital power source 1
Digital power source 2
Digital power 2
Laser power ground
Low output enable 2
Digital power 1
Laser power ground
Low output enable 1
L-AN2
5.2 Analog Laser Power Supply of Glass Tube
CN6
Terminal
block side
1
2
3
4
5
6
CN7
LGND
L-On2-
LPWM2+
L-On2+
LPWM2-
1
2
3
4
5
6
LGND
L-On1-
LPWM1+
L-AN1
L-On1+
LPWM1-
Analog power source 1
Analog power source 2
Analog power 2
Laser power ground
Low output enable 2
Analog power 1
Laser power ground
Low output enable 1
L-AN2

11
5.3 RF CO2 Laser
RF-PWM1
RF-PWM2
CN6
Terminal
block side
1
2
3
4
5
6
CN7
LGND
L-On2-
LPWM2+
L-On2+
LPWM2-
1
2
3
4
5
6
LGND
L-On1-
LPWM1+
L-AN1
L-On1+
LPWM1-
Laser power ground
Laser power ground
L-AN2
CN5
1
2
3
4
5
LGND
WP1
L-IN3
WP2
L5V
RF laser 1
RF laser 2
Laser enable

12
6 Examples of Driver Interface for Step-servo Motor
6.1 Overview
The input signal end of step-servo motor driver employs the light-coupled isolation
technology. For the step-by-step impulse signal, some isolate the side OC diode from
cutoff to conduction (e.g. the valid falling edge of pulse signal inputted from the diode
minus end) and some do so from conduction to cutoff (e.g. the valid rising edge of pulse
signal inputted from the diode minus end). When it is indicated whether the pulse signal of
motor driver is the valid rising edge or the valid falling edge, it will be subject to the pulse
signal inputted from the minus end of side OC diode.
Some input signals of motor driver are independent and some are internally of
common anode, so some have 4 external leading-out wires and some 3 wires (only the
pulse and directional signals are counted) as shown in Figure 10 and 11. Meanwhile, the
input signal can generally be compatible with different voltage classes. If it is higher than
the 5V signal, it is necessary to connect the current-limiting resistance externally. The
interface signals of motor driver for RD mainboard are the 5V signals that should directly
be abutted with the corresponding terminals to the driver.
The interface pulse end of each motor driver for RD mainboard can provide such two
signals as the rising-edge walk and falling-edge travel. The improper use of the pulse-end
signal may give rise to the lost steps, even back-run and finally dislocation of processed
figure when the motor steers. In addition, this mainboard provide two directional signals
not restrict in requirements. Either signal can be connected with the directional signal end
of driver in the common-anode mode. Both directional signal ends can also be connected
with the driver in the differential mode. In such a case, plus and minus can be exchanged
at random. The result of exchange is that the rotating direction of motor is different from
the actually desired direction. At this time the polarity of directional signal for the motor
can be modified on the PC software. In this section is exampled the driver of step-servo
motor popular in the market. In addition to that the correct wiring scheme of this
mainboard and motor driver is provided, it is recommended to use the common-anode
connection in all wiring schemes.
PU+
PU-
DR+
DR-
+5V
PU
DR
6.2 Valid Rising Edge for Pulse Signal
The driver of the step-servo motor produced by Leadshine Technology Co., Ltd. is on
Figure: 6.1-1 Four Inputs, Independent
Input Signal of Driver
Figure: 6.1-2 Three Inputs, Common-anode
Input Signal of Driver

13
the valid rising edge. Some of its products can support the mode of valid rising/falling
edge. When these products are delivered out of the factory, they are all set at the valid
rising edge; if the user changes the ex-factory setting into the valid pulse falling edge,
Section 6.3 can be referred to for the wiring method. For the typical models such as M860
and 3MD560, Figure 6.2-1 and 6.2-2 show the wiring scheme of RD mainboard and
Leadshine driver.
1
2
3
4
5
6
X/Y/Z/U
GND
xDir+
xPulse--
+5V
PU+
PU-
DR+
DR-
xDir-
xPulse+
Terminal
block side The Side of Driver
1
2
3
4
5
6
X/Y/Z/U
GND
xDir+
xPulse--
+5V
PU+
PU-
DR+
DR-
xDir-
xPulse+
Terminal
block side The Side of Driver
6.3 Valid Falling Edge for Pulse Signal
The driver pulse ends of drivers for step-servo motors presently produced by most of
manufacturers are of valid falling edge. These companies include BERGER LAHR, Beijing
HollySyn Motor Technology Co., Ltd., Shenzhen YAKO Automation Technology Co., Ltd.,
Shenzhen Baishan Mechatronics Co., Ltd., Beijing Jektechnology Co., Ltd. and the like.
The input signals for some motor drivers are independent and some of common anode.
(1). The drivers with independent input signals include D921 and WD3-00X from
BERGER LAHR, YKA3722MA from Shenzhen YAKO Automation Technology Co., Ltd.,
JK-2HB402M from Beijing Jektechnology Co., Ltd., Q2HB44MC(D) and Q3HB64MA from
Shenzhen Baishan Mechatronics Co., Ltd.
Figure: 6.2-1 Four Inputs, Valid Rising Edge and Common Anode Connection
Figure: 6.2-2 Four Inputs, Valid Rising Edge and Differential Connection

14
1
2
3
4
5
6
X/Y/Z/U
GND
xDir+
xPulse--
+5V
PU+
PU-
DR+
DR-
xDir-
xPulse+
Terminal
block side The Side of Driver
1
2
3
4
5
6
X/Y/Z/U
GND
xDir+
xPulse--
+5V
PU+
PU-
DR+
DR-
xDir-
xPulse+
Terminal
block side The Side of Driver
(2). The drivers with common-anode input signals include YKA2304ME from
Shenzhen YAKO Automation Technology Co., Ltd., Q2HB34MB and Q2HB44MA(B) from
Shenzhen Baishan Mechatronics Co., Ltd.
1
2
3
4
5
6
X/Y/Z/U
GND
xDir+
xPulse--
+5V
xDir-
xPulse+
+5V
PU
DR
Terminal
block side The Side of Driver
Figure: 6.3-3 Three Inputs, Valid Falling Edge and Common Anode Connection
Figure: 6.3-1 Four Inputs, Valid Falling Edge and Common Anode Connection
Figure: 6.3-2 Four Inputs, Valid Falling Edge and Differential Connection

15
7 Examples of IO-port Wiring
7.1 Input Port
The input connection at X/Y minus spacing is exampled.
+5V 6 O 5V
Inside of
Terminal Board
1 OGND
2 LmtY-
3 LmtY+
4 LmtX-
5 LmtX+
Mechanical
Switc
Photoelectric
Switch(5V)
+
-
S
Figure: 7.1-1 Example of Input-port Connection

16
7.2 Output Port
6 O 24V
Inside of
Terminal Board
1 OGND
2 Out4
3 Out3
4 Out2
5 Out1
+5V Main Power
Supply
6 O 5V
The 6th Pin of Spacing
Driver
Buzzer(5V)
Driver
Indicator
Driver
Relay(5V)
Driver
Relay(24V)
Figure: 7.2-1 Example of Output-port Connection

Shenzhen Reader Technology Co., Ltd.
17
8 Operating Instruction of Man-machine Interface
There are sixteen keys on the man-machine operating panel, the function of each
among which is as shown on the key.
8.1 Introduction to the Main Interface
(1) Idle Interface (display system time: day/month /year)
(2) Pause Interface
(3) Running Interface (display run time of the selected file: hour/minute/second)
(4) Run finished interface (display the total run time of the last file: h./min./sec.)
In this interface, if “ESC”key is pushed down, the interface will return to
idle interface, that is to say, the figure 8.1-1.
File:XX File Number:XXXX
Max Power:XX.X%
Run Speed:XXX mm/s
System Idle: 25/12/2010
Figure: 8.1-1
Figure: 8.1-2
Figure: 8.1-3
File:XX File Number:XXXX
Max Power:XX.X%
Run Speed:XXX mm/s
System Paused: 00.12.40
File:XX File Number:XXXX
Max Power:XX.X%
Run Speed:XXX mm/s
System Run: 00.12.40
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