Runva 11 XP Guide

Warning!
Read the Book Before
Installation & Operation

CONTENTS
WARNING! SAFETY PRECAUTIONS .................................................... 1
TROUBLESHOOTING ............................................................................ 6
WINCH ASSEMBLY DRAWING ............................................................. 7
WINCH PARTS NUMBERS .................................................................... 8
SPECIFICATION ..................................................................................... 9
Wiring Instruction (Factory Installed)

1
Warning (Keep This Paper)
About Using/Replacing The Steel Cable For The Winch
1. Spray Lube / Grease on Winch Cable Regularly
2. Start each pull with a minimum of 5 wraps around the drum
3. Use the bottom 2 layer for max efficiency
4. Cut The Cable To The Length You Will Need (Otherwise Not Efficiency)
 4x4 Jeep Off-Road ------------------------- 50 to 90 feet
 Tow Truck -------------------------------------- 35 to 55 feet
 Car Trailer -------------------------------------- 25 to 55 feet
 Other Operation ----------------------------- Length Need + 5 feet(On Drum)
5. To Change / Replace Steel Cable / Rope:
 Clutch To “Out” (Freespool)
 Hand Pull Out Cable / Rope All The Way To The End
 Take Off The Bolt Lock On The Drum
 Take Off The Cable End
 Put In and Lock The New Cable / Rope End On The Drum
 Clutch To “In” (Engage)
 Power In By The Switch
 Roll Back The Cable / Rope In Good Order

2

3

4

5

6
TROUBLE SHOOTING
WARNING - Adjustment braking angle method: The spring according to the spring
gyrotropic pre-tight two weeks, then shows the spline tooth set according to following
braking cutaway view the adjustment angle for 20°±5°.
SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION
Motor does not
turn on
-Switch Assembly not
connected properly
-Loose battery cable
connections
-Defective switch
assembly
-Defective motor
-Water has entered
motor
-Insert switch assembly all the way into the
connector.
-Tighten nuts on all cable connections.
-Replace switch assembly.
-Check for voltage at armature port with Switch
pressed. If voltage is present, replace motor.
-Allow to drain and dry. Run in short bursts
without load until completely dry.
Motor runs but
cable drum does
not turn
-Clutch not engaged
-Turn clutch to the “In” position. If problem
persists, a qualified technician needs to check
and repair.
Motor runs slowly
or without normal
power
-Insufficient current or
voltage
-Battery weak recharge. Run winch with vehicle
motor running.
-Loose or corroded battery cable connections.
Clean, tighten, or replace.
Motor overheating
-Winch running time
too long -Allow winch to cool down periodically.
Motor runs in one
direction only
-Defective switch
assembly.
-Loose or corroded battery cable or motor
cable connections. Clean and tighten.
-Repair or replace switch assembly.
Winch braking
malfunction.
-Winch working in
wrong direction.
-Brake slice worn or
worn not.
-Change winch working direction looking is to
clockwise look at the motor end
- Simply readjusted the braking angle or
replaces the new brake slice.

7
WINCH ASSEMBLY DRAWING
Runva 11XP

8
WINCH PARTS NUMBERS RUNVA 11XP
No. Part # Qty Description Remark
1 X1100001 3 Terminal Protect
2 X1100100-S 1 Motor Assembly
3 X1100002 6 Cap Screw M10 x 35
4 X1100003 6 Lock Washer Φ10
5 X1100004 6 Think Flat Washer Φ10
6 X1100005 4 Hex Nut M10
7 X1100200 1 Break / Shaft Assembly
8 X1100006 2 Bushing—Drum
9 X1100007 2 Tie Bar
10 X1100008 2 Ring Seals
11 X1100009 1 Cap Screw M6 x 10
12 X1100010 4 Lock Washer Φ8
13 X1100011 4 Cap Screw M8 x 30
14 X1100300 1 Drum Assembly
15 X1100012 10 Screw M4 x 25
16 X1100013 10 Lock Washer Φ4
17 X1100014 1 End Bearing
18 X1100015 1 Gasket
19 X1100016 1 Gear—Ring
20 X1100400 1 Gear Carrier Assembly（Output）
21 X1100500 1 Gear Carrier Assembly（Intermediate）
22 X1100600 1 Gear Carrier Assembly（Input）
23 X1100017 1 Gear—Input Sun
24 X1100018 1 Trust Washer
25 X1100019 1 Gear—Housing
26 X1100020 1 Clutch Screw
27 X1100021 1 Ring Seals
28 X1100022 1 Clutch Cover
29 X1100023 1 Clutch Handle
30 X1100024 2 Locknut M10
31 X1100700 1 Roller Fairlead
33 X1100800-S 1 Control Box
34 X1100900 1 Remote Control Switch（RC3）
35 X1101000 1 Cable Assembly
36 X1100029 1 Strap
37 X1100027 2 Flat Head Screw M5 x 6
38 X1100026 1 Control Box Fixing Panel
39 X1100030 4 Hex Head Screw M8 x15
40 X1100031 1 Control Box Soleplate
41 X1100032 2 Plug Screw M5 x 8
42 X1100033 2 Soleplate Bracket
43 X1100034 4 Locknut M8

9
SPECIFICATION
Rated line pull 110000 lbs (4990 kgs)
Motor: series wound 12V:Input: 4.9kW /6.5hp
Gear reduction ratio 230:1
Cable (Dia.× L) Ø3/8"×85 ' (Ø9.2mm×26m)
Drum size (Dia.× L) Ø2.48 "×8.8 " (Ø63mm×223 mm)
Mounting bolt pattern 10 "×4.5 " (254mm×114.3 mm) 4-M10
Overall dimensions
(L×W×H)
21.3"×6.3"×10.7"
540mm ×160 mm ×272 mm
Pull, Speed, Amperes, Volts (First layer):
Line Pull Line Speed ft/min (m/min) Current A
Ibs (kgs) 12V DC 24V DC 12V DC 24V DC
0(0) 22.3(6.8) / 100 /
4000(1814) 13.1(4.0) / 220 /
8000(3629) 9.8(3.0) / 330 /
11000(4990) 5.8(1.8) / 540 /
Line Pull And Rope Capacity In Layer
Layer Rated line pull lbs (kgs) Total rope on the drum ft (m)
1 11000(4990) 16.1 (4.9)
2 8766(3976) 36.4 (11.1)
3 7286(3305) 60.0(18.3)
4 6233(2827) 83.7(25.5)