Ryobi SC163VS User manual

SAVE THIS MANUAL FOR FUTURE REFERENCE
OPERATOR'S MANUAL
16 in. (406 mm) Variable Speed
SCROLL SAW
Model SC163VS
0
30
15
THANK YOU FOR BUYING A RYOBI SCROLL SAW.
YournewScrollSawhasbeenengineeredandmanufacturedtoRyobi'shighstandardsfordependability,easeofoperation,
and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new saw.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what
it is intended, you will enjoy years of safe, reliable service.
Please fill out and return the Warranty Registration Card so we can be of future service to you.

Page 2
TABLE OF CONTENTS
■Table of Contents...........................................................................................................................................2
■Introduction and Product Specifications ........................................................................................................2
■Rules For Safe Operation ...........................................................................................................................3-5
■Electrical.........................................................................................................................................................6
■Glossary of Terms and Unpacking.................................................................................................................7
■Loose Parts and Tools Needed .....................................................................................................................8
■Features .........................................................................................................................................................9
■Assembly......................................................................................................................................................10
■Adjustments ............................................................................................................................................11-13
■Operation ................................................................................................................................................14-16
■Maintenance............................................................................................................................................17-18
■Troubleshooting ...........................................................................................................................................18
■Parts Ordering / Service ...............................................................................................................................20
Lookforthissymboltopointoutimportantsafetyprecautions.
It means attention!!! Your safety is involved.
SPECIFICATIONS:
Throat 16 in. (406 mm)
Blade Length 5 in. (127 mm) plain or pin
Motor Rating 120 volts, 60Hz, AC Only
No Load Speed 400 – 1600 Strokes Per Minute
Amperes 1.2
Net Weight 28 lbs. (14 kg.)
Your saw has many features for making cutting operations
more pleasant and enjoyable. Safety, performance, and
dependability have been given top priority in the design of
this saw making it easy to maintain and operate.
INTRODUCTION
PRODUCT SPECIFICATIONS
CAUTION:
Carefully read through this entire operator's manual
before using your new saw. Pay close attention to the
Rules For Safe Operation and all Safety Alert Symbols
including Danger, Warning, and Caution. If you use your
saw properly and only for what it is intended, you will
enjoy years of safe, reliable service.

Page 3
RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper
accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicatesdanger,warning,orcaution.Maybeusedinconjunctionwithothersymbolsorpictographs.
DANGER:Failuretoobeya safetywarningwillresultinseriousinjuryto yourselfortoothers.Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING:Failuretoobeyasafetywarningcanresultinseriousinjurytoyourselfortoothers.Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourselforto others.Alwaysfollowthesafetyprecautionstoreducetheriskoffire,electricshockand
personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
GLASSES
SAFETY
WEAR YOUR
FORESIGHT IS BETTER
THAN NO SIGHT
Theoperationofanyscrollsawcanresultinforeignobjectsbeingthrownintoyoureyeswhichcan
result in severe eye damage. Before beginning power tool operation, always wear safety goggles
orsafetyglasseswithsideshieldsandafullfaceshieldwhenneeded.WerecommendWideVision
Safety Mask for use over eyeglasses or standard safety glasses with side shields.
WARNING:
DO NOT EXPOSE
TO RAIN OR USE IN
DAMP LOCATIONS
IMPORTANT
Servicing requiresextremecareandknowledgeandshould
be performed only by a qualified service technician. For
servicewesuggestyoureturnthetooltoyournearestRYOBI
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical Ryobi replacement parts.
WARNING:
KEEP HANDS AWAY
FROM BLADE. FAILURE
TO HEED THIS WARNING
COULD RESULT IN
SERIOUS INJURY.
WARNING:
Do not attempt to operate this tool until you have read
thoroughly and understand completely all instructions,
safety rules, etc. contained in this manual. Failure to
comply can result in accidents involving fire, electric
shock, or serious personal injury. Save this operator's
manualandreviewfrequentlyforcontinuingsafeoperation
and instructing others who may use this tool.

Page 4
RULES FOR SAFE OPERATION
Safe operation of this power tool requires that you read and
understand this operator's manual and all labels affixed to
the tool. Safety is a combination of common sense, staying
alert, and knowing how your scroll saw works.
READ ALL INSTRUCTIONS
■KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the applications and limitations
as well as specific potential hazards related to this tool.
■GUARDAGAINSTELECTRICALSHOCKbypreventing
body contact with grounded surfaces. For example:
pipes, radiators, ranges, refrigerator enclosures.
■KEEP GUARDS IN PLACE and in working order. Never
operate the tool with any guard or cover removed. Make
sure all guards are operating properly before each use.
■REMOVEADJUSTINGKEYSAND WRENCHES. Form
habitofcheckingtoseekeysandadjustingwrenchesare
removed from tool before turning it on.
■KEEP THE WORK AREA CLEAN. Clutteredworkareas
and work benches invite accidents.
■DON’TUSEINDANGEROUSENVIRONMENTS.Donot
usepowertoolsneargasolineorotherflammableliquids,
in damp or wet locations or expose them to rain. Keep
work area well lighted.
■KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work area.
■MAKE WORKSHOP CHILDPROOF with padlocks,
master switches, or by removing starter keys.
■DON’T FORCE THE TOOL. It will do the job better and
safer at the rate for which it was designed.
■USE THE RIGHT TOOL. Do not force the tool or
attachment to do a job for which it was not designed.
■USE THE PROPER EXTENSION CORD. Make sure
your extension cord is in good condition. When using an
extensioncord,besuretouseoneheavyenoughtocarry
thecurrentyourproductwilldraw.Anundersizedcordwill
causeadropinlinevoltageresultinginlossofpowerand
overheating. A wire gauge size (A.W.G.) of at least 16 is
recommended for an extension cord 25 feet or less in
length. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord.
■WEARPROPERAPPAREL.Donotwearlooseclothing,
neckties, or jewelry that can get caught in the tool’s
movingpartsandcausepersonalinjury.Nonslipfootwear
isrecommendedwhenworkingoutdoors.Wearprotective
hair covering to contain long hair.
■ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses; they are NOT safety glasses.
■SECUREWORK.Useclampsoravisetoholdworkwhen
practical. It’s safer than using your hand and it frees both
hands to operate the tool.
■DONOTOVERREACH.Keepproperfootingandbalance
at all times.
■MAINTAIN TOOLS WITH CARE. Keep tools sharp and
cleanforbestandsafestperformance.Followinstructions
for lubricating and changing accessories.
■DISCONNECT ALL TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters,etc.,alltoolsshouldbedisconnectedfrom power
source.
■REDUCE THE RISK OF UNINTENTIONAL STARTING.
Be sure switch is off when plugging in.
■USE RECOMMENDED ACCESSORIES. Consult the
operator’s manual for recommended accessories. The
use of improper accessories may cause risk of injury.
■NEVER STAND ON TOOL. Serious injury could occur if
thetoolistippedorifthebladeisunintentionallycontacted.
■CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefullycheckedtodeterminethatitwilloperateproperly
and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting and any other conditions that may affect its
operation. A guard or other part that is damaged must be
properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
■DIRECTION OF FEED. Feed work into a blade or cutter
againstthedirectionorrotationofthebladeorcutteronly.
■NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool until it comes to a
complete stop.
■DON’T ABUSE CORD. Never carry tool by the cord or
yank it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
■PROTECT YOUR LUNGS. Wear a face or dust mask if
the cutting operation is dusty.
■PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
WARNING: Blade coasts after turn off.
■KEEPTOOLDRY,CLEAN,AND FREE FROM OILAND
GREASE. Always use a clean cloth when cleaning.
Never use brake fluids, gasoline, petroleum-based
products, or any solvents to clean tool.
■INSPECT TOOL CORDS AND EXTENSION CORDS
PERIODICALLY and, if damaged, have repaired by a
qualifiedservicetechnician.Stayconstantlyawareofcord
location and keep it well away from the rotating wheel.
■NEVERUSEINANEXPLOSIVEATMOSPHERE. Normal
sparking of the motor could ignite fumes.
■USE ONLY OUTDOOR EXTENSION CORDS with
approved ground connection that are intended for use
outdoors and so marked.
■BE SURE THE BLADE PATH IS FREE OF NAILS.
Inspect for and remove nails from lumber before cutting.

Page 5
■AVOID AWKWARD OPERATIONS AND HAND POSI-
TIONS where a sudden slip could cause your hand to
moveintotheblade.ALWAYS makesureyouhavegood
balance.
■ALLOW THE MOTOR TO COME UP TO FULL SPEED
before starting a cut to avoid binding or stalling.
■DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
■REPLACEMENT PARTS. All repairs, whether electrical
or mechanical, should be made by qualified service
technician at an authorized service center.
WARNING:
When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
■KEEP HANDS AWAY FROM CUTTING AREA. Do not
hand hold pieces so small that your fingers go under the
blade guard. Do not reach underneath work or in blade
cutting path with your hands and fingers for any reason.
■FIRMLY CLAMP OR BOLT your saw to a stable, level
workbenchortable. The most comfortabletableheightis
approximately waist height.
■DONOTFEEDTHE MATERIAL TOO QUICKLY.Donot
force the workpiece against the blade.
■USE ONLY CORRECT BLADES. Use the right blade
size,styleandcuttingspeed for the material andthe type
of cut. Blade teeth should point down toward the table.
■BEFORE MAKING A CUT, BE SURE ALL ADJUST-
MENTS ARE SECURE.
■ALWAYS SUPPORT LARGE WORKPIECES while cut-
tingto minimize risk ofbladepinchingand kickback. Saw
mayslip,walkorslidewhilecuttinglargeorheavyboards.
■DO NOT REMOVE JAMMED CUTOFF PIECES until
blade has stopped.
■NEVER START THE TOOL when the blade is in contact
with the workpiece.
■NEVER TOUCH BLADE or other moving parts during
use.
■BEFORE CHANGING THE SETUP, REMOVING COV-
ERS, GUARDS, OR BLADES, unplug the saw and
remove the switch key.
■KEEP BLADES CLEAN, SHARP, AND WITH SUFFI-
CIENT SET. Sharp blades minimize stalling and kick-
backs.
■ALWAYS TURN OFF SAW before disconnecting it to
avoid accidental starting when reconnecting to a power
source.
■DO NOT OPERATE THIS TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
■STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
■MAKE SURE WORK AREA HAS AMPLE LIGHTING to
see the work and that no obstructions will interfere with
safeoperation BEFORE performing anyworkusing your
saw.
■SAVETHESEINSTRUCTIONS.Refertothemfrequently
andusethem to instruct otherusers. Ifyouloansomeone
this tool, loan them these instructions also.
RULES FOR SAFE OPERATION
SAVE THESE INSTRUCTIONS
WARNING:
Somedustcreatedbypowersanding,sawing,grinding,
drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other
masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals, work in a well ventilated
area, and work with approved safety equipment, such
asthosedustmasksthatarespeciallydesignedtofilter
out microscopic particles.

Page 6
ELECTRICAL CONNECTION
YourRyobiScrollSawispoweredbyaprecisionbuiltelectric
motor.Itshouldbeconnectedtoapowersupply thatis120
volts, 60Hz, AC only (normal household current). Do not
operatethistoolondirectcurrent(DC).Asubstantialvoltage
drop will cause a loss of power and the motor will overheat.
If the saw does not operate when plugged into an outlet,
double check the power supply.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reducetheriskofelectricshock.Thistoolisequippedwithan
electriccordhavinganequipment-groundingconductorand
agroundingplug. The plug mustbepluggedintoamatching
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
Donotmodifytheplugprovided.Ifitwillnotfittheoutlet,have
theproperoutletinstalledbyaqualifiedelectrician.Improper
connectionoftheequipment-groundingconductorcanresult
in a risk of electric shock. The conductor with insulation
having an outer surface that is green with or without yellow
stripes is the equipment-grounding conductor. If repair or
replacement of the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a live termi-
nal.
Check with a qualified electrician or service personnel if the
groundinginstructionsarenotcompletelyunderstood,orifin
doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
Thistoolisintendedforuseonacircuitthathasanoutletlike
theoneshownin Figure1. Italsohasagroundingpinlikethe
one shown.
ELECTRICAL
Fig. 1
GROUNDING
PIN
COVER OF GROUNDED
OUTLET BOX
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong ground-
ing plugs and 3-pole receptacles that accept the tool's plug.
Whenusingapowertoolataconsiderabledistancefromthe
powersource, use anextensioncordheavy enough tocarry
the current that the tool will draw. An undersized extension
cord will cause a drop in line voltage, resulting in a loss of
power and causing the motor to overheat. Use the chart
providedbelowtodeterminetheminimumwiresizerequired
in an extension cord. Only round jacketed cords listed by
Underwriter's Laboratories (UL) should be used.
Length of Extension Cord Wire Size (A.W.G.)
Up to 25 feet 16
26-100 feet 16
When working with the tool outdoors, use an extension cord
that is designed for outside use. This is indicated by the
letters WA on the cord's jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
CAUTION:
Keepthecordawayfromthecuttingareaandpositionthe
cordso that it willnotbecaughton lumber, tools,orother
objects during cutting.

Page 7
Resin
A sticky, sap base substance that has hardened.
Ripping
A cutting operation along the length of the workpiece.
Saw Blade Path
The area directly in line — over, under, behind, or in front of
theblade. As itappliesto the workpiece,thatarea which will
be, or has been, cut by the blade.
Set
Thedistancethatthetipofthesawbladetoothisbent(orset)
outward from the face of the blade.
SPM
Strokes per minute. Used in reference to blade movement.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Throw-Back
Throwing of a workpiece in a manner similar to a kickback.
Usually associated with a cause other than the kerf closing,
such as a workpiece not being against the fence, being
dropped into the blade, or being placed inadvertently in
contact with the blade.
Workpiece
The item on which the cutting operation is being done. The
surfaces of a workpiece are commonly referred to as faces,
ends, and edges.
Worktable
The surface on which the workpiece rests while performing
a cutting or sanding operation.
GLOSSARY OF TERMS FOR WOODWORKING
Bevel Cut
A cutting operation made with the saw table at any angle
other than 90˚ to the blade.
Compound Cut
A compound cut is a cut made using a miter angle and a
bevel angle at the same time.
Crosscut
A cutting or shaping operation made across the grain or the
width of the workpiece.
Freehand (for scroll saw)
Performing a cut without the workpiece being guided by a
fence or miter gauge. Work must supported by the table.
Gum
A sticky, sap based residue from wood products.
Kerf
Thematerialremovedbythebladeinathroughcutortheslot
produced by the blade in a non-through or partial cut.
Leading End
The end of the workpiece pushed into the cutting tool first.
Nonferrous Metal
Metalthatdoesnot containiron,suchasaluminum,brassor
copper.
Push Stick
A device used to feed the workpiece through the saw blade
during narrow ripping type operations and helps keep the
operator's hands well away from the blade.
Resaw
Acutting operationtoreduce the thicknessof the workpiece
to make thinner pieces.
UNPACKING
WARNING:
If any parts are missing, do not operate this tool until the
missing parts are replaced. Failure to do so could result
in possible serious personal injury.
■Do not discard the packing materials until you have
carefully inspected the saw, identified all parts, and
satisfactorily operated your new saw.
Note:Ifanypartsaredamagedormissing,donotattemptto
plug in the power cord and turn the switch on until the
damaged or missing parts are obtained and are installed
correctly.
Yourscrollsawcomescompletelyassembled.Apackageof
extra blades and an operator's manual are included with
your saw.
WARNING:
To prevent accidental starting or electrical shock that
could cause possible serious personal injury, assemble
allpartstoyoursawbeforeconnectingittopowersupply.
Saw should never be connected to power supply when
youareassemblingparts,makingadjustments,lubricating,
installing or removing blades, cleaning, or when not in
use.
■Carefully lift saw from the carton and place it on a level
work surface.
■Remove package of extra blades and operator's manual
from the carton.
1

Page 8
LOOSE PARTS
Check all loose parts from the box with the list below. Assemble according to the instructions on the following pages.
• 3 mm T-Handle Hex Key
• 4 mm Hex Key
• Blade(s)
• Plastic Tubing
The following tools (not included) are needed for adjustments and alignment:
• Combination Square
• Phillips Screwdriver
• Slotted Screwdriver
COMBINATION
SQUARE
PHILLIPS SCREWDRIVER
Fig. 3
SLOTTED SCREWDRIVER
TOOLS NEEDED
Fig. 2
PLASTIC TUBING
BLADE
3 mm T-HANDLE HEX KEY
4 mm HEX KEY

Page 9
FEATURES
Sawdust Blower
Keeps the line of the cut on the workpiece clean for more
accurate scroll cuts. For best results, always direct air flow
at the blade and the workpiece.
Sawdust Exhaust
This feature will allow you to attach any 1-1/4 in. (32 mm)
vacuum hose for easy sawdust collection.
Saw Table with Throat Plate
Yourscrollsawhasanaluminumsawtablewithtiltcontrolfor
maximum accuracy. The throat plate, inserted in the saw
table, allows for blade clearance.
Switch and Switch Key
Yourscrollsawhasaneasyaccesspowerswitch.Tolockin
the OFF position, remove the yellow switch key. Place the
key in a location inaccessible to children and others not
qualified to use the tool.
Table Lock Knob
Allows you to tilt the table and lock it at the desired angle up
to 45°.
Variable Speed Knob
Turn the knob to adjust the speed from the high speed of
approximately 1600 SPM (strokes per minute) to the low
speed of approximately 400 SPM.
Fig. 4
BLADE
TENSION KNOB
DROP
FOOT
SAW BLADE
BLADE CLAMP
SCREWS
SAW
TABLE
DROP FOOT
LOCK KNOB
BEVEL SCALE
MOTOR
SWITCH AND
SWITCH KEY
THROAT
PLATE
SAWDUST
BLOWER
0
30
15
VARIABLE
SPEED KNOB
SAWDUST
EXHAUST
TABLE
LOCK KNOB
KNOW YOUR SCROLL SAW
Before attempting to use your saw, familiarize yourself with
all the operating features and safety requirements of your
Ryobi scroll saw. See Figure 4.
This versatile, variable speed scroll saw is great for making
toys, puzzles, games, artwork, and jewelry. It is a handy do-
it-yourself tool. It cuts wood, wood composition products,
plastic, and other fibrous material up to 2 in. (51 mm) thick.
It also cuts nonferrous metals (aluminum, brass, copper).
Bevel Scale
The bevel scale and indicator show you the degree the saw
table is tilted.
Blade Clamp Screws
Blade clamp screws are used when changing saw blades.
Blade Tension Knob
Loosen or tighten the blade tension by turning the blade
tension knob.
Drop Foot
Thisfootshouldalways belowereduntilitjustrestson topof
theworkpiecetopreventtheworkpiecefromlifting,yetnotso
much that the workpiece drags.
Drop Foot Lock Knob
Allowsyouto raise or lowerthedropfootandlockit in place.

Page 10
CLAMPING SCROLL SAW TO WORKBENCH
See Figure 5.
If the scroll saw is to be used in a portable application, it is
recommended that you fasten it permanently to a mounting
board that can easily be clamped to a workbench or other
supporting surface. The mounting board should be of
sufficient size to avoid tipping of saw while in use. Any good
gradeplywoodorchipboardwitha3/4in.(19mm)thickness
is recommended.
■Mountsawtoboardusingholesinsawbaseasatemplate
for hole pattern. Locate and mark the holes where scroll
saw is to be mounted.
■Follow last three steps in previous section called
Mounting Scroll Saw to Workbench.
If lag bolts are being used, make sure they are long enough
togothroughholesinthesawbaseandthematerialthesaw
is being mounted to.
If machine bolts are being used, make sure they are long
enoughtogothroughholesinthesawbase,thematerialthe
saw is being mounted to, and the washers and nuts.
Note: It may be necessary to countersink washers and nuts
on the bottom side of mounting board.
ASSEMBLY
Attach the plastic tubing to the sawdust blower and bellows
tube on the top of the saw housing.
Apply a coat of paste wax to the saw table surface to allow
the workpiece to slide easily across the surface. Wipe the
sawtable thoroughly withadry cloth toremoveexcess wax.
MOUNTING SCROLL SAW TO WORKBENCH
WARNING:
To avoid serious personal injury from unexpected tool
movement, always securely mount scroll saw to a
workbench.
Ifthe scrollsawis to beusedin a permanentapplication,we
recommend that you secure it in a permanent location such
as a workbench. When mounting the saw to a workbench,
holesshouldbedrilledthroughthesupportingsurfaceofthe
workbench.
■Each hole in the base of the saw should be bolted
securely using machine bolts, washers, and nuts (not
included). Bolts should be of sufficient length to accom-
modate the saw base, washers, nuts, and the thickness
of the workbench.
■Place scroll saw on workbench. Using the saw base as a
pattern,locateandmarktheholeswherethescrollsawis
to be mounted.
■Drill four holes through the workbench.
■Place scroll saw on workbench aligning holes in the saw
base with the holes drilled in the workbench.
■Insert all four bolts (not included) and tighten securely
with washers and nuts (not included).
Note: All bolts should be inserted from the top. Install the
washers and nuts from the underside of the bench.
Supporting surface where scroll saw is mounted should be
examined carefully after mounting to insure that no move-
mentduringusecanresult.Ifanytippingorwalkingisnoted,
secure workbench or supporting surface before beginning
cutting operations.
Reducing Noise and Vibration:
Youmaywishtoplaceafoampadorpieceofcarpetbetween
the saw base and the workbench to help reduce noise and
vibration.
If a foam pad or piece of carpet is used, do not overtighten
the mounting bolts. Leave some cushion between the pad-
dingandthesawbasetohelpabsorbthenoiseandvibration.
The size of the padding material should be approximately
24 in. x 12 in. x 1/2 in. (610 mm x 305 mm x 13 mm).
Fig. 5
C-CLAMP
MOUNTING
BOARD
WORKBENCH
C-CLAMP
SAW BASE
0
30
15

Page 11
0
30
15
ADJUSTMENTS
WARNING:
To prevent accidental starting that could cause possible
serious personal injury, turn off the saw and unplug the
saw from the power source before making any
adjustments.
DROP FOOT
See Figure 6.
To prevent workpiece from lifting, the drop foot should be
adjustedsoitjustrestsonthetopoftheworkpiece.Thedrop
foot should not be adjusted so that the workpiece drags.
Always retighten the drop foot lock knob after each adjust-
ment has been made.
■Loosen the drop foot lock knob.
■Lower or raise the drop foot to the desired position.
■Retighten the drop foot lock knob.
The tall, front part of the drop foot acts as a blade guard to
prevent accidental contact with the blade.
SAWDUST BLOWER
See Figure 6.
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
Thesawdustblowerisdesignedandpresettodirectairtothe
most effective point on the cutting line. Be sure drop foot is
properly adjusted to secure workpiece and direct air to the
cutting surface.
■Plastic tubing should be connected to the bellows tube
before starting the saw.
SQUARING THE SAW TABLE TO THE BLADE
See Figure 7.
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
■Loosenthedropfootlockknobandmovedropfootrodall
the way up. Retighten drop foot lock knob.
■Loosen the table lock knob to tilt the saw table until it is
approximately perpendicular or at right angle to the
blade.
■Place a small square on the saw table next to the blade.
■Loosen the screw holding the scale indicator.
See Figure 8. Moveindicatortothe0°markandsecurely
tighten screw. Remember, the bevel scale is a conve-
nient guide but should not be relied upon for precision.
Makepractice cuts onscrapmaterial to determineifyour
angle settings are correct.
■Adjust the drop foot to desired position and securely
retighten the drop foot lock knob.
Fig. 7
DROP
FOOT
SMALL
COMBINATION
SQUARE
DROP FOOT ROD
TABLE LOCK KNOB
DROP
FOOT
DROP FOOT
LOCK KNOB
BELLOWS TUBE
PLASTIC
TUBING
DROP FOOT
LOCK KNOB
SAWDUST
BLOWER
Fig. 6

Page 12
SETTING THE TABLE FOR HORIZONTAL OR
BEVEL CUTTING
See Figure 8.
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
Abevelscaleislocatedunderthesaw table asaconvenient
guide for setting the approximate saw table angle for bevel
cutting. When greater precision is required, make practice
cutsonscrapmaterialandadjustthesawtableasnecessary
for your requirements.
Note: When cutting at angles, the drop foot should be tilted
so it is parallel to the saw table and rests flat against the
workpiece.Totiltthedropfoot,loosenphillipsscrew,tiltdrop
foot to the proper angle, then retighten screw.
ADJUSTMENTS
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
ADJUSTING DROP FOOT
■Loosen the drop foot lock knob. See Figure 4, page 9.
■Center the drop foot around the saw blade to the desired
position.
■Tighten the drop foot lock knob.
ADJUSTING BLADE TENSION
See Figure 9.
■Turn off and unplug the saw from the power source.
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
■Turning the blade tension knob counter-
clockwise decreases (or loosens) blade tension.
■Turning the blade tension knob clockwise increases (or
tightens) blade tension.
Note:Adjustmentstobladetensioncanbemadeatanytime.
Check tension by the sound the blade makes when plucked
likeaguitarstring.Thismethodofaddingtensiontotheblade
can be developed with practice and requires knowing your
scroll saw.
■Pluck the back straight edge of blade while turning
tension adjusting knob. Sound should be a musical note.
Sound becomes less flat as tension increases. Sound
decreases with too much tension.
Note: Be careful not to adjust blade too tight. Too much
tension may cause the blade to break as soon as you start
cutting. Too little tension may cause the blade to bend or
break before the teeth wear out.
TO
RELEASE
45
30
15
0
ON
OFF
Fig. 8
TABLE LOCK KNOB
BEVEL SCALE
SCALE
INDICATOR
SCREW
TO
ENGAGE
BLADE TENSION KNOB
Fig. 9

Page 13
ADJUSTMENTS
INSTALLING BLADES
Scroll saw blades wear out quickly and must be replaced
frequently for best cutting results. Expect to break some
blades while you learn to use and adjust your saw. Blades
generally stay sharp for 1/2 hour to 2 hours of cutting,
depending on the type of material and speed of operation.
Pin End Blades
See Figure 10.
Removing the Saw Blade:
■Turn off and unplug the saw from the power source.
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
■Turn blade tension knob counterclockwise to decrease
(or loosen) blade tension. See Figure 4.
■Pushing up from under the saw table, remove the throat
plate.
■UsingtheT-handlehexkeysuppliedwiththesaw,loosen
both the upper and lower blade clamp screws.
■Pull up on the blade and push down on the saw arm to
disengagetheupperpinintheV-notchoftheupperblade
holder.Pushthebladedownwardtodisengagethelower
pin in the V-notch of the lower blade holder.
■Remove the blade.
Replacing the Saw Blade:
■Placethenewblade throughtheopeninginthesawtable
with the teeth to the front of the saw and pointing down
toward the saw table. The pins on the blade go under the
blade holder in the V-notch of the lower blade holder.
■Pull up on the blade and press the upper arm down to
position the upper end of the blade in the V-notch in the
upper blade holder.
■Securelytightenthe upper andlowerbladeclampsusing
the T-handle hex key supplied with the saw.
■Turnthebladetensionknobclockwiseuntilthebladehas
the desired amount of tension.
■Replace the throat plate.
Note: If the blade touches the drop foot on either side then
the drop foot must be adjusted. See section on Adjusting
Drop Foot, page 12.
Plain End Blades
See Figure 10.
■Turn off and unplug the saw from the power source.
WARNING:
Failure to turn the saw off, remove the switch key, and
unplug the saw from the power source could result in
accidental starting causing possible serious injury.
Removing the Saw Blade:
■Turn blade tension knob counterclockwise to decrease
(or loosen) blade tension. See Figure 4.
■Pushing up from under the saw table, remove the throat
plate.
■UsingtheT-handlehexkeysuppliedwiththesaw,loosen
both the upper and lower blade clamp screws.
■Remove the blade.
Replacing the Saw Blade:
■Placethenewblade throughtheopeninginthesawtable
with the teeth to the front of the saw and pointing down
toward the saw table. Place the lower end of the blade in
the V-notch in the lower blade holder.
■Position blade and tighten the blade clamp screw se-
curely using the T-handle hex key.
■Pull up on the blade and press the upper arm down to
position the upper end of the blade in the V-notch in the
upper blade holder.
■Securely tighten the upper blade clamp screw using the
T-handle hex key.
■Turnthebladetensionknobclockwiseuntilthebladehas
the desired amount of tension.
■Replace the throat plate.
Note: If the blade touches the drop foot on either side then
thedropfootmustbeadjusted.SeesectionAdjustingDrop
Foot, page 12.
Fig. 10
T-HANDLE
HEX KEY
DROP FOOT
LOCK KNOB
BLADE
CLAMP
SCREW
SAW BLADE
BLADE CLAMP
SCREW
THROAT
PLATE
SAW
BLADE

Page 14
OPERATION
BASIC OPERATION OF THE SCROLL SAW
Before starting a cut, watch the saw run. If you experience
excessivevibrationorunusualnoise,stopimmediately.Turn
the saw off, remove the switch key, and unplug the saw. Do
not restart until locating and correcting the problem.
Note: After the saw is turned ON, a hesitation before blade
movement is normal.
CUTTING PROCEDURES
■There is a learning curve for each person who wants to
usethissaw.Duringthatperiod of time it isexpected that
some blades will break until you learn how to use and
adjust the saw.
■Plan the way you will hold the workpiece from start to
finish.
■Keep your hands away from the blade. Do not hand hold
piecessosmallyourfingerswillgounderthebladeguard.
■Hold the workpiece firmly against the saw table.
■The blade teeth cut material only on the down stroke.
■Use gentle pressure and both hands when feeding the
work into the blade. Do not force the work.
■Guide the workpiece into the blade slowly because the
teeth of the blade are very small and can only remove
material on the down stroke.
■Avoid awkward operations and hand positions where a
sudden slip could cause serious injury from contact with
the blade. Never place hands in blade path.
■To get accurate cuts, compensate for the blade's
tendency to follow the wood grain as you are cutting
wood.
■Use extra supports (tables, saw horses, blocks, etc.)
when cutting large, small or awkward workpieces.
■Never use another person as a substitute for a table
extension or as additional support for a workpiece that is
longer or wider than the basic saw table.
■When cutting irregularly shaped workpieces, plan your
work so it will not pinch the blade. Workpieces must not
twist, rock or slip while being cut.
REMOVING JAMMED MATERIAL
When backing out the workpiece, the blade may bind in the
kerf (cut). This is usually caused by sawdust clogging the
kerforwhenthebladecomesoutofthebladeholders. If this
happens:
■Wait until the saw has come to a full and complete stop.
■Place the switch in the OFF position, remove the switch
key from the switch assembly. Store key in a safe place.
■Unplug the saw from the power source.
■Removethesaw'sbladeandtheworkpiece,seesection on
Removing the Saw Blade, page 13.
■Wedge the kerf open with a flat screwdriver or wooden
wedge then remove the blade from the workpiece.
WARNING:
Beforeremovingloosepiecesfromthetable,turnsawoff
and wait for all moving parts to stop to avoid serious
personal injury.
AVOIDING INJURY
■Make sure saw is level and does not rock. Saw should
always be on a firm, level surface with plenty of room for
handling and properly supporting the workpiece.
■Bolt saw to the support surface to prevent slipping,
walking or sliding during operations like cutting long,
heavy boards.
■Turn saw off, remove switch key, and unplug cord from
the power source before moving the saw.
■Donotremove jammed cutoffpiecesuntilblade has come
to a full and complete stop.
■Choose the right size and style blade for the material
and type of cut you plan to do.
■Use only recommended accessories.
■With the exception of the workpiece and related support
devises, clear everything off the saw table before turning
the saw on.
■Properly support round materials such as dowel rods or
tubing because they have a tendency to roll during a cut
causing the blade to “bite”. To avoid this, always use a
“V” block or clamp workpiece to a miter gauge
■Before removing loose pieces from the saw table, turn
saw off and wait for all moving parts to stop.
LOCKING THE SWITCH
See Figure 11.
■Wait until the saw has come to a full and complete stop.
■Place the switch in the OFF position, remove the switch
key from the switch assembly. Store key in a safe place.
Fig. 11
REMOVE
TO LOCK
0N
OFF
ON
SWITCH
KEY
SWITCH

Page 15
OPERATION
Fig. 12
BLADE INFORMATION
■Scroll saw blades wear out and must be replaced fre-
quently for best cutting results. Scroll saw blades gener-
ally stay sharp for 1/2 hour to 2 hours of cutting, depend-
ing on type of material and speed of operation.
■In cutting wood, best results are achieved when cutting
wood less than one inch thick.
■When cutting wood thicker than one inch, the user must
guide the workpiece very slowly into the blade and take
extra care not to bend or twist the blade while cutting.
■Whenchoosingablade,carefully considerthe following:
• Very fine, narrow blades should be used to scroll cut in
thin material 1/4 in. (6 mm) thick or less.
• Most blade packages state the size or thickness and
type of material which that blade is intended to cut. The
package should also state the radius or size of curve
that can be cut with that blade size.
• Wider blades cannot cut curves as tight or as small as
thinner blades.
■Blades wear faster when:
• Cutting plywood, hardwood, and other laminates.
• Cutting material thicker than 3/4 in. (19 mm).
• Side pressure is applied to the blade.
USING VARIABLE SPEED
See Figure 12.
■Byturningthevariablespeedknob,thesaw'sspeedmay
be adjusted from a high speed of approximately 1600
SPM (Strokes Per Minute) to a low speed of approxi-
mately 400 SPM.
■To increase the strokes per minute, turn the variable
speed knob clockwise or to the right.
■To decrease the strokes per minute, turn the variable
speed knob counterclockwise or to the left.
CHOICE OF BLADE AND SPEED
Thescrollsawacceptsawidevariety of blade widths and thicknessesfor cutting woodand other fibrousmaterials. Your saw
uses 5 in. long blades of either the pin end or the plain end style. The blade width and thickness and the number of teeth per
inch to use are determined by the type of material and the size of the radius being cut.
Note: As a general rule, always select narrow blades for intricate curve cutting and wide blades for straight and large curve
cutting.
Speed or
Teeth/Inch Width Thickness Strokes Per Material Cut
Minute
10 .110 in. .020 in. 1200-1600 Popular size for cutting hard and soft
(2.8 mm) (0.5 mm) woods3/16in.(4.8mm)upto2in.(51mm)
Plastics, paper, felt, bone, etc.
15 .110 in. .020 in. 600-1200 Wood, plastics, extremely thin cuts on
(2.8 mm) (0.5 mm) materials 3/32 in. (2.4 mm) to 1/2 in.
(13 mm) thick.
18 .095 in. .010 in. 400-600 For tight radius work in thin materials
(2.4 mm) (0.3 mm) 3/32 in. (2.4 mm) to 1/8 in. (3 mm) wood,
veneer, bone, fiber, ivory, plastic, etc.
ON
OFF
TO
INCREASE
TO
DECREASE

Page 16
OPERATION
WARNING:
Do not allow familiarity with your saw to make you
careless. Remember that a careless fraction of a second
is sufficient to inflict severe injury.
WARNING:
To avoid possible serious injury from accidental starting,
always turn the saw off, remove the switch key, and
unplug the saw from power source before removing or
replacing the blade.
SCROLL CUTTING
For general type scroll cutting, follow the pattern lines by
pushing and turning the workpiece at the same time. Do
not try to turn the workpiece while engaged in the blade
without pushing it – the workpiece could bind or twist the
blade.
WARNING:
To prevent serious personal injury, never leave the saw
unattended until the blade has come to a complete stop.
INTERIOR SCROLL CUTTING
See Figure 13.
■One feature of a scroll saw is that it can be used to make
scrollcutsontheinteriorofaworkpiecewithout breaking
or cutting through the edge or perimeter of the board.
■To make interior cuts in the workpiece, remove the scroll
saw blade as explained in the section on Installing
Blades on page 13.
■Drill a 1/4 in. (6 mm) hole in the workpiece.
■Placetheworkpieceon thesawtablewiththedrilledhole
over the access hole in the table.
■Installbladethroughthehole in theworkpiece;adjustthe
drop foot and blade tension.
■When finished making the interior scroll cuts, simply
remove the blade from the blade holders as described in
the section on Installing Blades, page 13, and remove
the workpiece from the saw table.
STACK CUTTING
See Figure 14.
After becoming well acquainted with your saw through
practice and experience, you may wish to try stack cutting.
Stack cutting may be used when several identical shapes
need to be cut. Several pieces of wood may be stacked on
top and secured to each other before cutting. The wood
pieces may be joined together by placing double sided tape
betweeneachpieceorbywrappingmaskingtapearoundthe
corners or ends of the stacked wood. You must attach the
stacked pieces of wood to each other so they will move on
the table as a single piece of material.
0
30
15
Fig. 13
DRILL HOLE
INTERIOR
CUT
WORKPIECE
WARNING:
To avoid possible, serious personal injury, do not cut
more than one loose piece of material at a time.
Fig. 14
TAPE
0
30
15
WOOD
PIECES

Page 17
WARNING:
When servicing, use only identical Ryobi replacement
parts.Useofanyotherpartmaycreateahazardorcause
product damage.
GENERAL MAINTENANCE
■Keep your scroll saw clean.
■After cleaning the table top initially, apply a thin coat of
automobile type (paste) wax to the table top so the wood
slides easily while cutting.
■Do not allow pitch to accumulate on the saw table. Clean
with gum and pitch remover.
ARM BEARINGS
See Figure 15.
Lubricatethearm bearings afterthe first10hoursofuse.Oil
after every 50 hours of use or whenever there is a squeak
coming from the bearings.
■Carefullyplacethesawonitssideasshownin
Figure 15.
Removetherubbercapfromtheupperandthelowerarm
of the saw.
■Squirt a few drops of SAE20 oil around the shaft end and
arm bearings. Let oil soak in overnight, remaining in this
position.
Note: Lubricate the bearings on the other side of the saw in
this same manner.
WARNING:
If the power cord is worn, cut, or damaged in any way,
have it replaced immediately by a qualified service
technician.Failuretodosocouldresultinseriouspersonal
injury.
MOTOR BRUSHES
See Figure 16.
Yoursawhasexternallyaccessiblemotorbrushassemblies
that should be checked periodically for wear. When one of
the two brushes becomes worn, replace both brushes.
■Unplug the saw from the power source.
■Carefully place the saw on its side exposing the under-
side of the saw housing.
■Using a flat blade screwdriver, remove the bottom brush
assembly cap through the access hole in the base and
the top brush assembly cap from the top of the motor.
Gently pry the brush assemblies out using a small screw
drivier, point of a nail, or paper clip.
■If one motor brush is worn down shorter than 1/4 in. (6
mm), replace both motor brushes. Do not replace one
side without replacing the other. Make sure curvature of
brush matches curvature of motor and that the motor
brush moves freely in brush tube. Use the blunt end of
something thin (eraser end of pencil, etc.) to push the
motor brush into the tube until it stays.
■Make sure the motor brush cap is oriented correctly
(straight). Tighten motor brush cap using a hand
powered screwdriver only. Do not overtighten.
MAINTENANCE
Fig. 15
ARM BEARING
0
30
15
Fig. 16
BRUSH
CAP
MOTOR
BRUSH

Page 18
TROUBLESHOOTING
WARNING:
For your own safety, turn switch OFF and remove plug from power outlet before adjusting or aligning your scroll
saw.
MAINTENANCE
WARNING:
To prevent accidental starting that could cause possible
serious personal injury, turn off and unplug the saw
before maintaining or lubricating your scroll saw.
WARNING:
Failure to unplug your saw could result in accidental
starting causing serious injury.
Motor will not run.
Blades breaking.
Vibration (there is always
some vibration when the saw
is running).
Blade runout (blade not
properly aligned with arm
motion).
PROBLEM CAUSE SOLUTION
1. Problem with ON-OFF switch,
power cord, or outlet.
2. Motor defective.
1. Too much tension.
2. Feeding too quickly.
3. Wrong blade.
4. Blade twisting in wood.
1. Improper mounting of saw.
2. Mounting surface.
3. Loose table or table resting
against motor.
4. Loose motor mounting.
1. Blade holders out of line.
1. Have worn parts replaced before using
Scroll Saw again. Have the proper
outlet installed by a qualified electri-
cian.
2. Do not attempt any repair. Have
repaired by a qualified service
technician.
1. Adjust tension.
2. Reduce feed rate.
3. Narrow blades for cutting thin wood or
tight corners and turns, wide blades for
thicker wood or wide turns.
4. Reduce side pressure on blade, check
blade tension.
1. Check mounting.
2. Check mounting in manual.
3. Tighten table lock knob.
4. Tighten mounting screws.
1. Realign blade.

Page 19
NOTES

972000-884
RYOBI TECHNOLOGIES, INC.
1428 Pearman Dairy Road Anderson, SC 29625
Post Office Box 1207 Anderson SC 29622-1207
Phone [phone]
www.ryobitools.com
OPERATOR'S MANUAL
16 in. (406 mm) Variable Speed Scroll Saw
Model SC163VS
• SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to
provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your
nearest Ryobi Authorized Service Center. You can also check our web site at
www.ryobitools.com for a complete list of Authorized Service Centers.
• MODEL NO.
The model and serial numbers of your tool will be found on a plate attached to the motor
housing. Please record the serial number in the space provided below.
• MODEL NUMBER SC163VS
• SERIAL NUMBER
EXTENSION CORD CAUTION
Whenusingapowertoolataconsiderabledistancefromapower
source,besure to usean extension cordthathas the capacityto
handle the current the tool will draw. An undersized cord will
cause a drop in line voltage, resulting in overheating and loss of
power. Use the chart to determine the minimum wire size re-
quiredinanextensioncord.Onlyroundjacketedcordsshouldbe
used.
Whenworkingwith atooloutdoors, useanextension cord thatis
designedfor outsideuse.This isindicated bythe letters"WA"on
the cord's jacket.
Before using any extension cord, inspect it for loose or exposed
wires and cut or worn insulation.
**Ampere rating
(on tool data plate) 0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
CAUTION: Keep the extension cord clear of the working
area.Position thecordsothatit willnot getcaughtonworkpiece,
tools, or other obstructions while you are working with a power
tool.
**Used on 12 gauge - 20 amp circuit.