Safe Fleet PRIME DESIGN PRI-255 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
2
2
3
6
5
4
10
7
8
9
1
Flat Washer (8X) Lock Nut (4X)
Sealing
Washer (4X)
M8 x 35MM (4X) M8 x 40MM (2X) M8 x 55MM (2X)
M8 x 70MM (4X)
Neoprene
Washer (4X)
Fender Washer (4X)
Foam Pad (2X)Mounting Foot (2X)
Mounting Post (2X)Mounting Top (2X)
PRI-255-UM3 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
2—Rear Crossbar................................................... (Qty 1)
3—Front Crossbar .................................................. (Qty 1)
1—UM3....................................................................(Qty 4)
Mounting Feet with Hardware

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
PRI-255-UM3 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft .............................................. (Qty 2)
B Version, 38.75”
6—Connecting Bar................................................. (Qty 2)
48.00”
9—Z Post ................................................................ (Qty 4)
Adjustable, 7.25”
10—L Post.............................................................. (Qty 4)
9.25”, Gen1
8—Drive Arm .......................................................... (Qty 1)
Incline Version with Bushing and Hardware
5—Rear Drive Shaft............................................... (Qty 1)
Left Hand, B4 Version, 50.00”
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 50.00”
11—HKT-8163-Rotation Hardware Kit ................. (Qty 2)
(Not called out in Overview)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
4
Rear
Front
Bolt M8 x 55MM
Bolt M8 x 40MM
M8 x 35MM
Sealing Washer
Foam Pad
Neoprene Washer
Fender Washer
M8 Lock Nut
Set according to vehicle or cap
manufacturer’s recommended
mounting positions
96.00”
5.00”
PRI-255-UM3 ASSEMBLY INSTRUCTIONS–MOUNTING BRACKETS
UM3 MOUNTING BRACKETS
MOUNTING BRACKETS TO ROOF
0.4 Assemble onto vehicle roof as shown, then torque the Mounting
Bracket nuts to 130 in-lbs.
Assemble the Mounting Top to the Mounting Post using the
hardware as shown below.
0.2
Assemble the Mounting Post to the
Mounting Foot using the hardware
as shown below.
0.1
0.3 Drill bolt holes according to the dimensions shown.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
1
1
4
2
20
3/19
10
5
6
7
8/9
RIGHT ROTATION ASSEMBLY SEQUENCE
CROSSBARS REAR DRIVE SHAFT
2.2
PRI-255-UM3 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Apply Anti-Seize compound to Mounting Bracket bolts
1.1
1.2
1.2
1.3 Repeat Steps 1.1–1.2 to install the remaining Mounting
Brackets onto the Front Crossbars.
2.1
2.3
Torque to 90 in-lbs.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
PRI-255-UM3 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CYLINDER ASSEMBLY
3.2
3.1
CONNECTING BAR
4.1
4.2
FRONT DRIVE ARM
5.2
5.1
Align holes
FRONT DRIVE SHAFT
6.2
6.3
6.4
Torque to
90 in-lbs.
6.1

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
7
PRI-255-UM3 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
10.1
10.1
10.2
Torque to 90 in-lbs
L POSTS
9
9
Torque to
90 in-lbs
Torque to 90 in-lbs
CROSSBAR SEALING
8
8
Cover the second
Crossbar hole.
Cover the rst
Crossbar hole.
CONNECTING BAR FASTENERS
7

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
8
13
11
12/19
18
14
15
20
16/17
PRI-255-UM3 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
LEFT ROTATION ASSEMBLY SEQUENCE
CYLINDER ASSEMBLY
12.1
12.2
REAR DRIVE SHAFT
11.2
11.1
11.3
Torque to 90 in-lbs.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
9
PRI-255-UM3 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CROSSBAR SEALING
16
16
Cover the rst
Crossbar hole.
Cover the second
Crossbar hole.
15
FRONT DRIVE SHAFT
14.2
14.3
14.4
Torque to
90 in-lbs.
14.1
CONNECTING BAR
13.1
13.2

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
10
PRI-255-UM3 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
L POSTS Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
18.1
18.1
18.2
Torque to 90 in-lbs
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
19
17
17
Torque to
90 in-lbs
Torque to
90 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
11
PRI-255-UM3 ASSEMBLY INSTRUCTIONS–FINAL INSTRUCTIONS
DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends
20.2
20.1
Apply Silicone Sealant
to Connecting Bar ends
20.2
20.1

USAM-PRI255UM3-US01 Rev-A 0618