Safe Fleet Prime Design PBR0005 User manual

PRIME DESIGN, A SAFE FLEET BRAND
Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK
Fax: [phone] ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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2
3
9
4
6
1
1
1
1
9
810
5
7
PBR-0005 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0067 ........................................................ (Qty 1)
Utility Elevated Base Mounting w/hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly .................................. (Qty 1)
3—Front Crossbar Assembly ................................. (Qty 1)
M8 x 30MM (2X)
M8 x 65MM (10X)
M8 Lock Nut (12X)Neoprene Washer (10X) " Flat Washer (14X)Fender Washer (10X)
Mounting Brackets (4X)Bracket Braces (2X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
3
PBR-0005 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
8—Ladder Stop Assembly ..................................... (Qty 3)
1.75”
4—Rear Drive Shaft ............................................... (Qty 1)
Right Hand, B4 Version, 46.00”
5—Handle Latch Assembly ................................... (Qty 1)
6—Connecting Bar ................................................. (Qty 1)
48.00”
11—HKT-8163 (Not called out in Overview) ........ (Qty 1)
10—USQSG-Ergorack ............................................ (Qty 1)
Quick Start Guide, Rotation
9—L & Z Post Kit .................................................... (Qty 1)
Adj. Z Post, 7.25”, L Post, w/HKT-0160
¼ Flat Washer (2X)¼ Lock Washer (2X)M6 x 20MM (2X) L Post Bracket Clamp (2X) Z Post (2X) L Post (2X)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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PBR-0005 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
2
2
9
4/11
3
1
1
5
6
10
8
7
Front
Rear
96.00”
55.7625”
61.50”
10.00”
14.25”
Front
Rear
84.00”
55.7625”
61.50”
10.00”
14.25”
RIGHT ROTATION
ASSEMBLY SEQUENCE
FBM-0031
8’ (96”) CONFIGURATION
7’ (84”) CONFIGURATION

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
5
M8 X 65MM
Flat Washer
M8 Lock Nut
Flat Washer
M8 X 30MM
Flat Washer
Neoprene Washer
Fender Washer
M8 Lock Nut
Front
Rear
72.00”
55.7625”
61.50”
10.00”
14.25”
PBR-0005 ASSEMBLY INSTRUCTIONS–CROSSBARS
1.3
Torque to 90 in-lbs
Attach Brace using supplied
hardware. Do not tighten
until Step 1.3
1.1
Apply Anti-Seize to Mounting
Bolts and complete installation
of mounting system.
1.2
1.4
Torque to 90 in-lbs
6’ (72”) CONFIGURATION

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
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Rear
Front
Even Even
Even
Even
Front
Rear
PBR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CROSSBARS CROSSBAR ADJUSTMENT
2.1
Torque to 90 in-lbs
2.2
REAR DRIVE SHAFT CYLINDER HARDWARE
3.1
3.2
3.3
Torque to
90 in-lbs
4.1
4.2
3.4
Torque to
80 in-lbs
NOTE: For instructional clarity, the FBM Mounting System will
not be shown for the remainder of this Assembly Manual.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
7
PBR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FRONT DRIVE SHAFT
5.1
6.1
6.3
5.2
6.2
6.4
CONNECTING BAR FASTENERS
7
DRIVE SHAFT SEALING
8.1
Apply Silicone Sealant
to Connecting Bar ends
8.2
Torque to
90 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
888
PBR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Beginning with the Rear
Crossbar, loosen the bolt at the
bottom of the Auto Clamp, then
slide the Auto Clamp toward the inside
end of the Rotation Upper. Reposition
the Auto Clamp leaving a minimum
of 1/4” distance from the rubber
bumper to the edge of the Auto Clamp
Bracket as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
9.3
Place the L Post into
the bottom groove of the
Rear Crossbar, ensuring
the L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar
9.2 Prepare the L Post by removing the hex head bolt, lock
washer, at washer, and Bracket Clamp. Retain for
installation Steps 10.410.8.
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown
9.4
9.6 Assemble the L Post
hardware. Do not
tighten until Step 10.8
Bracket Clamp sits
in L Post Bracket
as shown
9.5
Note: The orientation of
the bolt hole faces away
from the Crossbar
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
9.1
Ensure the Auto Clamp Spring is
seated into the spring catch
NOTE: The Auto Clamps may come preset from the factory
for packaging purposes only. To assemble the L Posts to the
Crossbars, the Auto Clamps may need to be repositioned.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
9
PBR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Torque to
80 in-lbs 9.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
9.7
Repeat steps 10.110.8 for
the front L Post installation
9.9 Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper
10.1 Slide the Z Post into the Mounting Clamp Assembly
Refer to the Quick
Start Guide for Z
Post positioning.
10.2
10.3
Torque to
90 in-lbs
Repeat steps 11.111.3 for
the front Z Post installation
10.4
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
11
CYLINDER ADJUSTMENT

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING
10
14
13
12
12
Small Cap
Large Cap
PBR-0005 ASSEMBLY INSTRUCTIONS–RIGHT SIDE LADDER STOPS
LEFT SIDE ASSEMBLY SEQUENCE
CROSSBAR CAPSLADDER STOPS
12.1
12.2
13.1
13.2
Loosen the nut to allow
the End Stop to slide into
the Crossbar groove
Position the Ladder Stop to
the desired location, then
torque the nut to 90 in-lbs.
NOTE: Some Front Crossbars may
have additional drilled holes. Press
Crossbar Caps into Crossbar holes if
present and unused.
* NOTE: Crossbars may not have Caps installed
from the factory. If factory-installed, proceed to
Step 13 and ignore Step 14. If not installed, Caps
will be included in the Hardware Kit. Press them
into the Crossbars as shown in Step 14.