Safe Fleet Prime Design VRR FT31B User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
3
9
4
6
7
8
1
5
10
" Lock Washer (4X)
23” Channels (2X)
74” Channels, Pre-assembled (2X)
Channel Bracket (4X) M8 x 20MM (4X) M8 X 25MM (8X)
" Flat Washer (14X)
Mounting Bracket (8X)
Foam Pad (8X)
M8 Lock Nut (10X)Anti-Seize (1X)
VRR-FT31B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0095 ........................................................ (Qty 1)
Channels w/ Hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VRR-FT31B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft .............................................. (Qty 2)
B Version, 35.75”
8—Z Post ................................................................ (Qty 4)
Adjustable, 7.25”
9—L Post................................................................. (Qty 4)
Roller Cap, 9.25”
(Requires partial disassembly for installation)
10—Rear Drive Shaft............................................. (Qty 1)
Left Hand, B4 Version, 46.00”
11—Handle Latch Assembly................................. (Qty 1)
Left Hand
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 46.00”
6—Connecting Bar................................................. (Qty 2)
4.00’
5—Handle Latch Assembly ................................... (Qty 1)
Right Hand
HKT-8162 Rotation Hardware Kit
Anti-Seize (2X)
Lubricant (2X)
Clevis Pin (2X)Cotter Pin (2X)
M8 x 50MM (4X) ⅜" x 2.25" (4X)
1.00" Sealing
Stickers (20X)
M8 Lock Nut (8X) ⅜" Lock Nut (4X) ⅜" Flat Washer (8X)
" Flat Washer (16X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
3
1
2
10
5/12
4
6
7
11
8
9
Foam Pad
Mounting Bracket
M8 x 25MM Screw
Rear
Front
M8 Lock Nut
Flat Washer
T Bolt Stud
Rear
Front
Rear Channel
VRR-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Installer’s Note: Crossbars are not centered on the vehicle.
Set Crossbars according to the left hand dimensions shown
in the Crossbar Adjustment procedure shown on page 6.
Failure to position the Crossbars as shown in this Manual
may result in damage to the sliding door and/or ladder rack.
RIGHT SIDE ASSEMBLY SEQUENCE
MOUNTING BRACKETS
1
CHANNELS
2.1
Apply Anti-Seize to all M8 x 25MM Flat Head Screws and
install the Channel Mounting Brackets with Foam Pads
onto the vehicle’s roof mounting holes. Do not tighten
screws until Step 2.3
Apply Anti-Seize to all M8 T Bolt studs, then attach to
Mounts using the indicated hardware. Do not tighten
until Step 2.2
Prior to assembling the Channels and
hardware, the OEM roof holes must be
chased using an M8 x 1.25 Chasing or
Thread Cleaning tap and uid. Doing so
will ensure accurate torque is achieved.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Channel Rear Channel Front
(B) 96.00”
Flush
Left
Right
Rear
Front
Rear
Front
Left
Right
M8 X 20MM
Lock Washer
Flat Washer
Rear
Front
Fig. B
Contact
Fig. B
Fig. A
Flush
Fig. A
Apply silicone sealant
(not provided) to screws
Spare Strip Nut
VRR-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
2.6 Position Mounting Brackets to designated dimension shown
below, then torque the M8 X 20MM bolt to 90 in-lbs. Proceed
to Step 3.1.
2.5
Loosen nuts
Position the rear and center
Mounting Brackets as shown.
Position the front Mounting
Brackets as shown.
Attach Mounting Brackets to the Aluminum
Strip Nuts located in the Channels
2.4
2.2
Move the Rear Channel
until the Mount contacts
the End Cap. Torque nut
to 90 in-lb.
Push the Front Channels
rmly against the Rear
Channels. The Channel
Cap Screws will make
full contact. Torque all
remaining nuts and
bolts to 90 in-lb.
2.3 Torque all M8 x 25MM Flat Head Screws to
150 in-lbs. Apply Silicone Sealant to screw
heads to seal against water intrusion.
The Front Channels include two aluminum Strip Nuts
per Channel for use in a three Crossbar conguration.
For two Crossbar congurations, disregard the rear
Strip Nut in each Front Channel.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
Rear
Front
Front
Rear
10.00”
9.25”
Fig. B
VRR-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT CYLINDER HARDWARE
4.1
4.2
4.3
Torque to
90 in-lbs
5.1
5.2
4.4
Torque to
80 in-lbs
3.1
CROSSBARS
3.2
CROSSBAR ADJUSTMENT
Torque all of these
Crossbar Clamp
nuts to 90 in-lbs
NOTE: For instructional clarity, the FBM Mounting System will
not be shown for the remainder of this Assembly Manual.
NOTE: Loosen the Cylinder Flow Control Screw (Fig. B)
as needed to allow movement for this step sequence.
When nished with Cylinder Hardware, tighten the
Flow Control Screw all the way closed then turn back
open 1½ turn.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VRR-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FRONT DRIVE SHAFT
6.1
7.1
7.3
6.2
7.2
7.4
CONNECTING BAR FASTENERS
8
DRIVE SHAFT SEALING
9.1
Apply Silicone Sealant
to Connecting Bar ends
9.2
Torque to
90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VRR-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Beginning with the Rear
Crossbar, loosen the bolt at the
bottom of the Auto Clamp, then
slide the Auto Clamp toward the inside
end of the Rotation Upper. Reposition
the Auto Clamp leaving a minimum
of 1/4” distance from the rubber
bumper to the edge of the Auto Clamp
Bracket as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
10.3
Place the L Post into
the bottom groove of the
Rear Crossbar, ensuring
the L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar
10.2 Prepare the L Post by removing the hex head bolt, lock
washer, at washer, and Bracket Clamp. Retain for
installation Steps 10.4-10.8.
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown
10.4
10.6 Assemble the L Post
hardware. Do not
tighten until Step 10.8
Bracket Clamp sits
in L Post Bracket
as shown
10.5
Note: The orientation of
the bolt hole faces away
from the Crossbar
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
10.1
Ensure the Auto Clamp Spring is
seated into the spring catch
NOTE: The Auto Clamps may come preset from the factory
for packaging purposes only. To assemble the L Posts to the
Crossbars, the Auto Clamps may need to be repositioned.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
Torque to
80 in-lbs 10.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
10.7
Repeat steps 10.1-10.8 for
the front L Post installation
10.9 Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper
11.1 Slide the Z Post into the Mounting Clamp Assembly
Refer to the Quick
Start Guide for Z
Post positioning.
11.2
11.3
Torque to
90 in-lbs
Repeat steps 11.1-11.3 for
the front Z Post installation
11.4
VRR-FT31B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
12
CYLINDER ADJUSTMENT

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
VRR-FT31B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
19
14/21
13
15
16
20
17
18
Fig. B
LEFT SIDE ASSEMBLY SEQUENCE
Torque to
80 in-lbs
13.4
REAR DRIVE SHAFT CYLINDER HARDWARE
13.1
Torque to
90 in-lbs
13.2
13.3
14.1
14.2
NOTE: Loosen the Cylinder Flow Control Screw (Fig. B)
as needed to allow movement for this step sequence.
When nished with Cylinder Hardware, tighten the
Flow Control Screw all the way closed then turn back
open 1½ turn.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
CONNECTING BAR FRONT DRIVE SHAFT
15.1
16.1
16.3
15.2
16.2
16.4
CONNECTING BAR FASTENERS
17
DRIVE SHAFT SEALING
18.1
Apply Silicone Sealant
to Connecting Bar ends
18.2
Torque to
90 in-lbs
VRR-FT31B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12
VRR-FT31B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
Beginning with the Rear Crossbar,
loosen the bolt at the bottom of
the Auto Clamp, then slide the Auto
Clamp toward the inside end of the
Rotation Upper. Reposition the Auto
Clamp leaving a minimum of 1/4”
distance from the rubber bumper to
the edge of the Auto Clamp Bracket
as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
Ensure the Auto Clamp Spring is
seated into the spring catch
19.3
Place the L Post into
the bottom groove of the
Rear Crossbar, ensuring
the L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar
19.2 Prepare the L Post by removing the hex head bolt, lock
washer, at washer, and Bracket Clamp. Retain for
installation Steps 19.4-19.8.
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown
19.4
19.6
Assemble the L Post
hardware. Do not
tighten until Step 19.8
Bracket Clamp sits
in L Post Bracket
as shown
19.5
Note: The orientation of
the bolt hole faces away
from the Crossbar
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The Auto Clamps may come preset from the factory
for packaging purposes only. To assemble the L Posts to the
Crossbars, the Auto Clamps may need to be repositioned.
19.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
13
VRR-FT31B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
Torque to
80 in-lbs
19.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
19.7
Repeat steps 19.1-19.8 for
the front L Post installation
19.9 Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper
20.1 Slide the Z Post into the Mounting Clamp Assembly
Refer to the Quick
Start Guide for Z
Post positioning.
20.2
20.3
Torque to
90 in-lbs
Repeat steps 20.1-20.3 for
the front Z Post installation
20.4
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
21
CYLINDER ADJUSTMENT

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USAM-VRRFT31B-US01 Rev-D 0419