Safe Fleet Prime Design AR1221 User manual

Page 2 Packaging Contents
Pages 3-6 Low Roof Medium Wheelbase (115.20”)
2015+ Chevrolet City Express/Nissan NV200 L2H1 Base Mounting Kit
PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
2
Foam Pad (6X)
Foam Gasket (6X)Nylon Washer (6X)
M8 x 30MM (6X)
Channels 80” (2X)
Flex Channel Connector (6X)
End Caps (4X)
Brackets (4X)
Anti-Seize (1X)
ErgoRack, Gen4
AluRack
FBM-1014 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-1014......................................................... (Qty 1)
Channels, 80.00” w/Hardware Kit
CONTENTS OVERVIEW
TWO CROSSBAR CONFIGURATION
2—Crossbars (shown for illustrative purposes only)
Ordered separately

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
Rear
Front
12.50”
Channel Front
3.25”
Channel Rear
Fig. 1
Connector
Plate
Nylon Spacer
Foam Gasket
3E
3A
2
1
1
2
L2H1 FBM ASSEMBLY SEQUENCE
FBM-1014 ASSEMBLY INSTRUCTIONS–L2H1 UNIVERSAL FBM
FLEX CHANNELS
1.1
1.3
1.2 1.4
1.5
Assemble fasteners onto
factory roof rail mounting
locations.
Torque to 150 in-lbs.
Attach the Foam Pads and
slide the Connectors into
the Channels. Position the
Connectors as shown
below in Fig. 1
Apply Anti-Seize to six M8 x 30MM
Screws, and fasten the Channels
into the roof Channel grooves.
Attach Foam Pads to
the Connector bottom,
then slide the Channel
Connectors into the
Channels as shown
NOTE: Base, Rotation, Crossbar, and Side Rail features are shown for
illustrative purposes only. These features are not included with this Base
Mounting Kit, and must be purchased separately.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
4
Rear
Front
Crossbar Rear Crossbar Front
1.25”
72.00”
ErgoRack & AluRack
Rear
Front
FBM-1014 ASSEMBLY INSTRUCTIONS– L2H1 UNIVERSAL FBM
2.2
Set to distances shown below. Do not torque the Crossbar
Mounting Brackets until Steps 3.3–3.4. Finger-tighten them
into designated dimension to hold them in place, then proceed
to your Feature (FEA) Assembly Manual.
MOUNTING BRACKETS
Do not mount the Crossbars to this FBM system at this time.
Refer to the respective FEA or AR Assembly Manual(s)
included with your chosen rack conguration features.
Depending upon the features chosen, you may need to
perform a complete feature assembly onto the Crossbars or
Side Rails as noted in that feature’s Assembly Manual.
WARNING: Failure to position the Crossbars as shown in this
FBM Assembly Manual may result in damage to the sliding
door and/or ladder rack.
NOTE: Crossbars, Side Rails, Base, Clamp Down, or Rotation
features are not included in this FBM kit, and must be
purchased separately. To purchase applicable features and
accessories, please contact your authorized distributor, or a
Prime Design Sales & Service Representative.
MOUNTING BRACKETS
2.1 Loosen the bolts indicated below, then slide Crossbar
Mounting Brackets into each of the Channels, and attach
the Channel Caps
Loosen these bolts

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
Vehicle Rear
Vehicle Front
Rear
Front
8.00”
8.75”
1.25”
FBM-1014 ASSEMBLY INSTRUCTIONS– L2H1 MOUNTING
3.1
3.2
CROSSBAR
ADJUSTMENT
CROSSBARS (ERGORACK)
Torque all of these
Crossbar Clamp
nuts to 90 in-lbs
Shown with LH Base, and
RH Rotation for illustrative
purposes only
3.3
Verify the specied
distance from the
ends of both Mounting
Bracket to the ends of
both Channels.
3.4
Torque only the Rear Crossbar Mounting
Bracket bolts to 90 in-lbs at this time.
The Front Crossbar Mounting Brackets
will be torqued to specication when
designated in the respective Feature
(FEA) Assembly Manual.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
Center
Vehicle Rear
Vehicle Front
1.25”
2A.1 2A.2
CROSSBAR
ADJUSTMENT
CROSSBARS (ALURACK)
Shown with L2H1 AluRack
for illustrative purposes only
2A.3
Verify the specied
distance from the
ends of both Mounting
Bracket to the ends of
both Channels.
2A.4
Torque all Crossbar Mounting Bracket
bolts to 90 in-lbs at this time.
FBM-1014 ASSEMBLY INSTRUCTIONS– L2H1 MOUNTING
Torque all of these
Crossbar Clamp nuts
to 90 in-lbs.

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USAM-FBM1014-US01 Rev-B 0720