Safe Fleet Prime Design FEA0002 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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FEA-0002 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—Right Front/Left Rear Rotation Assembly....... (Qty 1)
CONTENTS OVERVIEW
2—Right Rear/Left Front Rotation Assembly....... (Qty 1)
3—Cylinder............................................................. (Qty 1)
4—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
5—Z Post Mounting Clamp Assembly................... (Qty 2)
6—L Post................................................................. (Qty 2)
With Roller Cap, 9.25”

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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Large Caps (2X)Small Caps (2X) Brackets (2X)
FEA-0002 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
Anti-Seize (1X)
Cylinder Bolt Assy (1X)
Rotation Arm Bolt Assy (2X)
Bushing, White (2X) Bushing, Black (2X)
L Post Bracket Clamp (2X)
L Post Flat Washer
(2X)
L Post Lock Washer
(2X)
L Post Bolt
M6 x 20mm (2X)
7—HKT-8401.......................................................... (Qty 1)
Modular Rotation Hardware Kit
Crossbar Cap, Small (2X)
8—Crossbars (not shown on pg 2) ....................... (Qty 1)
Ordered separately, Front & Rear, Gen 4
9—Crossbar (not shown on pg 2) ......................... (Qty 1)
Ordered separately, Mid Crossbar Kit, Gen 4

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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FEA-0002 ASSEMBLY INSTRUCTIONS–ROTATION ASSEMBLY
ROTATION ASSEMBLY SEQUENCE
1.1 Torque to 55 in-lbs
1.2
REAR CROSSBAR
ROTATION ASSEMBLY
NOTE: This Rotation Kit ts both Right and Left sides.
This Assembly Manual shows right side assembly procedures
on Front & Rear Crossbars. Left side assembly procedures are
mirrored and identical to the right side.
NOTE: For installation on the left side,
the Rear Rotation Assembly can also be
assembled to the optional Mid Crossbar
for the carrying of step ladders.
Note: For ease of installation, it’s recommended
to assemble any Rotations onto the Crossbars
before placing them onto the FBM’s mounting
brackets. The use of a helper is recommended
when placing built Crossbars onto the vehicle.
Interlocking Crossbar is used in the
rear position for all Low Roof models.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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FEA-0002 ASSEMBLY INSTRUCTIONS–ROTATION ASSEMBLY
FRONT CROSSBAR
ROTATION ASSEMBLY
3.1 Torque to 55 in-lbs
3.2
2.1
Torque to 55 in-lbs
2.2
CYLINDER ASSEMBLY
NOTE: Flow Control Screw
faces toward vehicle rear
NOTE: Ensure Cylinder
Bushing is fully seated
against Crossbar

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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FEA-0002 ASSEMBLY INSTRUCTIONS–L & Z POSTS
Beginning with the Rear
Crossbar, loosen the bolt at the
bottom of the Auto Clamp, then
slide the Auto Clamp toward the inside
end of the Rotation Upper. Reposition
the Auto Clamp leaving a minimum
of 1/4” distance from the rubber
bumper to the edge of the Auto Clamp
Bracket as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
Ensure the Auto Clamp Spring is
seated into the spring catch
4.3
L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar
4.2 Place an L Post into the bottom
groove of the Rear Crossbar
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown
4.4
4.6 Assemble the L Post
hardware. Do not
tighten until Step 4.8
Bracket Clamp sits
in L Post Bracket
as shown
4.5
Note: The orientation of
the bolt hole faces away
from the Crossbar
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The Auto Clamps come preset from the factory for
packaging purposes only. To assemble the L Posts to the
Crossbars, the Auto Clamps must be repositioned.
4.1

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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Torque to
80 in-lbs 4.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
4.7
Repeat steps 4.1-4.8 for
the front L Post installation
4.9
Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper
5.2 Slide the Z Post into the Mounting Clamp Assembly
5.1
Install the Z Post Mounting
Clamp Assembly onto the
Rotation Upper. Do not
tighten until Step 5.4.
Refer to the Quick
Start Guide for Z
Post positioning.
5.3
5.4
Torque to
90 in-lbs
Repeat steps 5.1-5.4 for
the front Z Post installation
5.5
FEA-0002 ASSEMBLY INSTRUCTIONS–L & Z POSTS
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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USAM-FEA0002-US01 Rev-A 0719
FEA-0002 ASSEMBLY INSTRUCTIONS–ROTATION BUSHINGS
REAR ROTATION BUSHINGS FRONT ROTATION BUSHINGS
6.1
6.2
Cable tie the bushings if
this is for ship-through.
Note: Cable ties are not
included in this kit.
7.1
7.2
6.3 Cable tie the bushings if
this is for ship-through.
Note: Cable ties are not
included in this kit.
7.3
White Bushing
Black Bushing–
Align bushing boss
to Crossbar notch
White Bushing
FRONT CROSSBAR CAPS
8Some Front Crossbars may have additional drilled
holes. Press Crossbar Caps into Crossbar holes if
present and unused.
Press in Small
Crossbar Caps.
NOTE: This completes the installation of FEA-0002. For left
side Rotation installation, repeat Steps 1.1–8 of this manual.
If applicable, refer to your next FEA Assembly Manual.
If completed, refer back to your FBM Assembly Manual, and
resume assembling at Step 3.1.
WARNING: Failure to position the Crossbars as shown in your
FBM Assembly Manual may result in damage to the sliding
door and/or ladder rack.
Black Bushing–
Align bushing boss
to Crossbar notch