Safe Fleet PRIME DESIGN VRI-E-PM21 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
3
4
11
6
1
5
8
10
60” Channels (4X)
Mountings (6X)
Top Connector (2X) Bottom Connector (2X)
M8 Bolt (4X)
End Caps (4X) Screws (8X) Brackets (4X)
7
9
VRI-E-PM21 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0020 ........................................................ (Qty 1)
Channels with Hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VRI-E-PM21 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
6—Front Drive Shaft .............................................. (Qty 2)
38.75”
8—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
10—Drive Shaft...................................................... (Qty 1)
Rear, Left Hand, 34.00”
5—Connecting Bar................................................. (Qty 2)
48.00”
4—Drive Shaft........................................................ (Qty 1)
Rear, Right Hand, 34.00”
11—Removeable Handle ...................................... (Qty 1)
7—Drive Arm .......................................................... (Qty 1)
Incline Version with Bushing and Hardware
9—L Post................................................................. (Qty 2)
Roller Cap, 9.25”
12—HKT-8163-Rotation Hardware Kit ................. (Qty 2)
(Not called out in Overview)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
Front
Rear
Front
VRI-E-PM21 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0020
MOUNTING BRACKETS
Loosen nuts
Slide the upper and lower
Channel Connectors into
Channels and align holes
Slide all Mounting Bodies
onto Base Puller Assembly 2
Position Base Pullers and
Nut onto Roof Mounting Boss 1
3.2
3.1
Torque to
80 in-lbs
4.1
4.2
Slide Channels onto
Mounting Brackets
INSTALLER NOTE: Mounting Brackets
must be disassembled for installation
onto the vehicle’s roof.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
VRI-E-PM21 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
5
Torque screws to 90 in-lbs
6Set to distances then torque Mounting Bracket nuts to 80 in-lbs
8Set to distances shown, but do not tighten at this time
Left Rear
47.00”
4”
55.50”
Right Rear
47.00”
4”
55.50”
Left Rear
Flush to end
Flush to end
99.00”
Right Rear
99.00”
7
Loosen Bolts

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
8.25” 8.25”
Rear
Front
8.25” 9.25”Front
Rear
1
1
3/17
2
4
6
5
8
18
7
9
RIGHT ROTATION ASSEMBLY
CROSSBARS CROSSBAR ADJUSTMENT
Torque to
90 in-lbs 1.2
VRI-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
1.1

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VRI-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
CONNECTING BAR
CYLINDER HARDWARE
FRONT DRIVE ARM
2.1
2.2
2.3
Torque to
90 in-lbs
3.1
3.2
4.1
5.1
4.2
5.2
Align holes

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VRI-E-PM21 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
FRONT DRIVE SHAFT CONNECTING BAR FASTENERS
7
8.1
8.2
Torque to 90 in-lbs
9.2
Torque to 90 in-lbs
9.1
6.1
6.2
6.3

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
11/17
10
12
13
15
18
14
16
VRI-E-PM21 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
LEFT ROTATION ASSEMBLY
REAR DRIVE SHAFT CYLINDER HARDWARE
10.1
Torque to
90 in-lbs
10.2
10.3
11.1
11.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
VRI-E-PM21 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CONNECTING BAR
CONNECTING BAR FASTENERS Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
FRONT DRIVE SHAFT
14
Torque to 90 in-lbs
12.1
12.2
13.1
13.2
13.3
15.1
15.2
Torque to 90 in-lbs
13.4

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: [e-mail] ▪Website: www.primedesign.net
TM & © 2019 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
VRI-E-PM21 ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION & FINSIHING
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
17
DRIVE SHAFT SEALING
Torque to 90 in-lbs
16.1
16.2
18.1
Apply Silicone Sealant
to Connecting Bar ends
18.2
Apply Silicone Sealant
to Connecting Bar ends
18.2
18.1

USAM-VRIEPM21-US01 Rev-C 1019