Safe Fleet Prime Design PBC 6000 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
2
2
3
10
7
8
5
4
6
Channels (2X)
Screws (8X) End Caps (4X) Brackets (4X)
9
1
PBC-6000 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly ................................. (Qty 1)
4—Handle Latch Assembly ................................... (Qty 1)
Right Hand
1—FBM-0001 ........................................................ (Qty 1)
Channels with hardware
5—Ladder Stop Assembly .................................... (Qty 2)
1.75”
INSTALLER NOTE: Mounting Hardware or
Brackets to attach this rack to a vehicle
roof or cap are not included in this kit,
and must be purchased separately.
To purchase Mounting Hardware or
Brackets, please contact Prime Design
Sales & Support.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
PBC-6000 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
8—Quick Clamp Tube Splice Assembly ................ (Qty 1)
5.00“
6—Front Hook Assembly ....................................... (Qty 1)
7—Clamp Down Tube ............................................ (Qty 1)
80.00”
9—Removeable Horn with Cap............................. (Qty 1)
15.00”
10—Clamp Down Handle Assembly ..................... (Qty 1)
M8 x 45MM (1X)
M8 Lock Nut (1X)Clamp Down Handle (1X) " Flat Washer (2X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
4
Rear
Rear
Rear
Front
Left
Right
Crossbar Rear
Flush to end
Front
Left
Right
Right Rear
Flush to Channel End
67.00”
*Note: Use Alternate instructions if marked distances exceed 18” (457mm).
*See Note
PBC-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0001 FLUSH
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
A.1
A.2
Loosen nuts
A.4
Loosen nuts
A.5 Set to distances then torque Rear Bracket nuts to 90 in-lbs
A.3 Set to distances then torque nuts to 80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
Rear
Rear
Front
Crossbar Rear
Left
Right
Rear
Front
Left
Right
Crossbar Rear
Flush to Channel End
67.00”
*Move Channels rearward until front distance no longer exceeds 18” (457mm).
*See Note
PBC-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0001 ALTERNATE
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
B.1
B.2
Loosen nuts
B.4
Loosen nuts
B.5
B.3
Set to distances then torque Rear Bracket nuts to 90 in-lbs
Set to distances then torque nuts to 80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
PBC-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Crossbar Rear
Flush to end
Rear
Front
Left
Right
Rear
Front
Left
Right
Crossbar Rear
Flush to Channel End
67.00”
*Note: Use Alternate instructions if mounting point is beyond end of Channel.
*Note
FBM-0001 SLOPED TYPICAL
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
C.1
C.2
Loosen nuts
C.4
Loosen nuts
C.5 Set to distances then torque nuts to 90 in-lbs
C.3 Set to distances then torque nuts to 80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
7
PBC-6000 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
Crossbar Rear
Rear
Front
Left
Right
Flush to end
Crossbar Rear
Flush to Channel End
67.00”
Rear
Rear
Front
Left
Right
*Note: Use Sloped Typical instructions if front distance exceeds 18” (457mm).
*See Note
FBM-0001 SLOPED ALTERNATE
CHANNELS TO PRE–INSTALLED
MOUNTING BRACKETS
D.1
D.2
Loosen nuts
D.4
Loosen nuts
D.5 Set to distances then torque nuts to 90 in-lbs
D.3 Set to distances then torque nuts to 80 in-lbs

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
8
1
1
2
3
5
4
Rear
Front
Even Even
Even Even
Front
Rear
PBC-6000 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
RIGHT CLAMP DOWN
ASSEMBLY SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to 90 in-lbs
1.2

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
9
PBC-6000 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
CLAMP DOWN HANDLE CLAMP DOWN TUBE
2
3.2
3.1
3.3
3.4
Torque to 90 in-lbs
Torque to 90 in-lbs
HANDLE LATCH FRONT LADDER HOOK
SEE QUICK START GUIDE FOR ADJUSTMENTS
4.2 Torque to 90 in-lbs
4.1
5.2
Torque to 90 in-lbs
5.1

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
10
6
6
PBC-6000 ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE
LEFT BASE ASSEMBLY
SEQUENCE
LADDER STOPS
6.1
6.2
Torque to 90 in-lbs
Loosen nuts