Safe Fleet PRIME DESIGN VBR-226 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VBR-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Rear Crossbar Assembly.................................. (Qty 1)
2—Front Crossbar Assembly................................. (Qty 1)
5—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
3—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 50.00”
4—Connecting Bar................................................. (Qty 1)
48.00”

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VBR-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
6—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
7—L Post ................................................................ (Qty 2)
Top Mount, 9.25”
8—Mounting Bracket Assembly.............................(Qty 2)
Vertical, Low Mounting, 4.50”, GM
9—Mounting Bracket Assembly.............................(Qty 2)
Horizontal, Low Mounting, 4.50”, GM
10—Ladder Stop.....................................................(Qty 2)
With ngers and hardware, 8.00”
11—HKT-8163-Rotation Hardware Kit ................. (Qty 1)
(Not called out in Overview)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
VBR-226 ASSEMBLY INSTRUCTIONS–VERTICAL MOUNTING BRACKETS
0.5
MOUNTING BRACKETS–VERTICAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.1–0.4 to assemble the remaining Vertical
Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof.
0.2
Insert bent bolt
and washer through
mounting bracket
0.1
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.
0.3
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof.
0.4

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
VBR-226 ASSEMBLY INSTRUCTIONS–HORIZONTAL MOUNTING BRACKETS
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.
0.10
MOUNTING BRACKETS–HORIZONTAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.6–0.10 to assemble the remaining Horizontal
Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof.
0.7
Insert bent bolt
and washer through
mounting bracket
0.6
0.8
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof.
0.9

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
VBR-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
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4
2
3/12
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7/8
RIGHT ROTATION ASSEMBLY SEQUENCE
CROSSBARS REAR DRIVE SHAFT
2.2
Apply Anti-Seize compound to Mounting Bracket bolts.
1.1
1.2
1.2
1.3 Repeat Steps 1.1–1.3 to install the remaining Mounting
Brackets onto the front Crossbar.
2.1
2.3
Torque to 90 in-lbs.

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VBR-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CYLINDER ASSEMBLY
3.2
3.1
CONNECTING BAR FASTENERS
6
CONNECTING BAR
4.1
4.2
FRONT DRIVE SHAFT
5.2
5.3
5.4
Torque to
90 in-lbs.
5.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VBR-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CROSSBAR SEALING
7
7
L POSTS
8
8
Torque to
90 in-lbs
Torque to
90 in-lbs
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
9.1
9.1
Cover the second
Crossbar hole.
Cover the rst
Crossbar hole.
9.2
Torque to 90 in-lbs
Apply Silicone Sealant
to Connecting Bar ends
10.2
10.1
DRIVE SHAFT SEALING

PRIME DESIGN, A SAFE FLEET BRAND
▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
3/12
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VBR-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE
Torque to
90 in-lbs
11.1
11.2
LADDER STOPS
LEFT SIDE BASE ASSEMBLY SEQUENCE
CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
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USAM-VBR226-US01 Rev-A 0618