Safe Fleet Prime Design AR1418 User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
2
10
8
3
1
9
9
9
5
8
9
6
2
9
9
8
Mountings (6X)Top Connector (2X) Bottom Connector (2X)
M8 Bolt (4X)
End Caps (4X) Screws (8X)
4
7
Brackets (6X)
60” Channels (4X)
AR1418 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0025-A................................................... (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Side Rail Assembly........................................... (Qty 1)
Rear, Right Hand, 68.00”
3—Side Rail Assembly........................................... (Qty 1)
Front, Right Hand, 68.00”
4—Side Rail Connector ......................................... (Qty 1)
Right Hand, 6.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
3
M8 Cap Head Bolt (12X)M8 Lock Washer (12X)
M8 Cap Head Bolt (2X)M8 Lock Washer (2X)
M8 Cap Head Bolt (6X)M8 Lock Washer (6X)
Roller Spring (2X)Roller Tube Pin (2X)
Roller End Cap (2X)Roller Holder (2X) M8 Strip Nut (2X)
Roller Tube 63.75” (1X)
AR1418 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
9—AluRack Standard Crossbar ............................ (Qty 6)
With hardware, 67.00”
10—Roller Assembly.............................................. (Qty 1)
With hardware, 67.00”
ASZ-0101 (1X)
11—Anti-Seize........................................................ (Qty 1)
8—AluRack Construction Crossbar ...................... (Qty 3)
With hardware, 67.00”
5—Side Rail Assembly........................................... (Qty 1)
Rear, Left Hand, 68.00”
6—Side Rail Assembly........................................... (Qty 1)
Front, Left Hand, 68.00”
7—Side Rail Connector ......................................... (Qty 1)
Left Hand, 6.00”

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
4
Rear
Front
Rear
Front
AR1418 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM3-0025-A
MOUNTING BRACKETS
Loosen nuts
Slide the upper and lower
Channel Connectors into
Channels and align holes
Slide all Mounting Bodies
onto Base Puller Assembly 2
Position Base Pullers and
Nut onto Roof Mounting Boss 1
3.2
3.1
Torque to
80 in-lbs
4.1
4.2
Slide Channels onto
Mounting Brackets

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
5
Right Rear
47.00”
4.00”
55.67”
Left Rear
47.00”
4.00”
55.67”
Right Rear
46.75” 50.75”
8.25”
Left Rear
46.75”50.75”
8.25”
AR1418 ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
5
Torque screws to 90 in-lbs
6Set to distances then torque Mounting Bracket nuts to 80 in-lbs
7
Loosen Bolts
8Finger-tighten to retain positions. Do not torque until Step 6.5
Note the orientation of
these middle Crossbar
Mounting Brackets.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
6
5
1/2
4 (AR-8)
4 (AR-8)
4 (AR-8)
4 (AR-8)
4 (ARH-8)
1/3
4 (AR-8)
4 (ARH-8)
4 (ARH-8)
AR-68R-L
BRR-8343
AR-68F-L
AR-68R-R
BRR-8344
AR-68F-R
4 (AR-8)
ALURACK ASSEMBLY SEQUENCE
SIDE RAIL ASSEMBLY
Torque to 80 in-lbs
1.2
AR1418 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
1.1 Assemble Side rails as shown

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
7
AR1418 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
RIGHT SIDE RAIL AND CROSSBARS
Do not tighten
until Step 4.2
3.2
Crossbar Bolts attach into
pre-installed Strip Nuts
LEFT SIDE RAIL AND CROSSBARS
Do not tighten
until Step 4.2
2.2
Crossbar Bolts attach into
pre-installed Strip Nuts
2.1 Attach Crossbars to Side Rails as shown
3.1 Attach Crossbars to Side Rails
as shown.

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
135.00”
16.25” 16.25”16.25”
FrontRear
6.25” 16.25”16.25” 16.25”16.25”15.00”
AR1418 ASSEMBLY INSTRUCTIONS–CROSSBAR INSTALLATION
CROSSBAR ADJUSTMENT
4.1
4.2
Torque Bolts to 90 in-lbs
Adjust Crossbar
distances as
shown below

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
9
AR1418 ASSEMBLY INSTRUCTIONS–ROLLER ASSEMBLY INSTALLATION
ROLLER ASSEMBLY
5.1
5.2
5.3
Position Roller Assembly
ush to rear then torque
Allen Head bolts to 90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2015 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
10
Even
Rear Left Rear Right
Even
AR1418 ASSEMBLY INSTRUCTIONS–RACK TO CHANNELS INSTALLATION
MOUNTING RACK TO CHANNELS
6.2
6.4
6.5
Torque to 90 in-lbs
6.1
Loosen bolts on all
Mounting Brackets
6.3
Position Rack until evenly spaced
between Channel Mountings
Channel Mountings
align to Crossbars