Safe Fleet PRIME DESIGN masterack VRR CE User manual

2
2
3
4
6
7
8
1
5
9
10
11
End Caps (4X)
Foam Gasket (6X)Nylon Washer (6X)
M8 Bolt (6X)
Channels (2X)
Flex Channel Connector (6X)Brackets (4X)
VRR-CE ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0045 ....................................................... (Qty 1)
Channels w/Hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly ................................ (Qty 1)

3
VRR-CE ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Front Drive Shaft . ............................................ (Qty 2)
B Version, 35.75”
8—Z Post ............................................................... (Qty 4)
Adjustable, 7.25”
9—L Post . .............................................................. (Qty 4)
Gen2, Roller Cap , 9.25”
10—Rear Drive Shaft. ........................................... (Qty 1)
LH, B4 Version, 46.00”
4—Rear Drive Shaft. ............................................. (Qty 1)
RH, B4 Version, 46.00”
5—Handle Latch Assembly .................................. (Qty 1)
Right Hand
6—Connecting Bar................................................ (Qty 2)
24.00”
HKT-8162-Rotation Hardware Kit
ASZ-0101 (2X)
LUB-0101 (2X)
CLP-1100-F (2X)
CTP-1075-B (2X)
BLT-6850-M8 (8X) BLT-6822-H (4X)
LBL-0105 (16X)
11—Handle Latch Assembly................................ (Qty 1)
Left Hand

4
Rear
Front
Left
Right
Rear
Front
Left
Right
Rear
Front
Left
Right
12.50”
Channel Front
3.25”
Channel Rear
Fig. 1
Nylon Spacer
Foam Gasket
Right Rear
72.00”
6–3/8”
Left Rear
72.00”
6–3/8”
VRR-CE ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0045
CHANNELS TO ROOF
Slide Channel Connectors
into Channels as shown
0.6 Loosen bolts
0.7 Set to distances then torque Rear Bracket nuts to 90 in-lbs
Install Channels into roof Channel groove as shown
0.3
Position Channels as
shown below in Fig.1
0.1
0.2
0.4 Install fasteners into factory
roof rail mounting locations.
0.5
Torque to 150 in-lbs

5
1
1
8
3/16
2
4
5
7
Rear
Front
6
17
Even
Even
Even
Even
Front
Rear
RIGHT ROTATION
ASSEMBLY SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to
90 in-lbs 1.2
VRR-CE ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

6
VRR-CE ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
CONNECTING BAR
CYLINDER HARDWARE
FRONT DRIVE SHAFT
2.1
2.2
2.3
2.4
Torque to
90 in-lbs
3.1
3.2
4.1
5.1
5.3
4.2
2.5
Torque to
80 in-lbs
5.2
5.4
Torque to 90 in-lbs

7
VRR-CE ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FASTENERS
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
6
7.1
7.1
7.2
Torque to 90 in-lbs
8.2
Torque to 70 in-lbs
8.1
8.1

8
15
10/16
9
11
12
14
17
13
VRR-CE ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
LEFT ROTATION ASSEMBLY SEQUENCE
REAR DRIVE SHAFT CYLINDER HARDWARE
9.1
9.2
9.3
9.4
Torque to
90 in-lbs
9.5
Torque to
80 in-lbs
10.1
10.2

9
VRR-CE ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
CONNECTING BAR
CONNECTING BAR FASTENERS
FRONT DRIVE SHAFT
11.1
11.2
12.1
12.2
12.3
12.4
Torque to 90 in-lbs
13
14.2
Torque to 90 in-lbs
14.1
14.1

10 CYLINDER ADJUSTMENT
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
16
VRR-CE ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends
17.2
17.1
17.1
Torque to 70 in-lbs
15.1
15.1
15.2