SAMCHULLY PRIME BT Series User manual

Tooling System
PRIME Chuck
BT Series

Table of Contents
1. Before Using the Prime Chuck ………………………………………………………………… 3
2. How to Clamp the Collet ………………………………………………………………………… 4
3. Warning ……………………………………………………………………………………………… 5
4. Precautions ………………………………………………………………………………………… 6

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Instruction Manual
1. Before Using the Prime Chuck
 ①Thoroughlycleantheinsideandoutsideofthecollet,shankofthetool,andholeinsidethechuck.
 ②Blowairintotheslotholeofthecollettoremovedust(seeFig.1).
 ③Lightlyapplypureoilonthescrewsinsideofthecolletandtheoutersurfaceofthecollet.Donotapplyoil
ontheinsideofthecollet(grip).(SeeFig.2.)
Fig.1. Fig.2.
Oil
Oil
Air

4Tooling System
2. How to Clamp the Collet
 ①Engagethecolletintotheprimechuckandrotatethecolletclockwise.(SeeFig.3.)
 ②Insertthetoolintothecollet,holdthetool,andclampitclockwisewithanLwrench(seeFig.4).
  (Tighteningtorque:PM04to10N·m,PM08to15-20N·m,PM12/PM16to25-30N·m)
Fig.3 Fig.4
Tightening
Releasing
Tightening
Releasing

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Instruction Manual
①Useaprotectivedevicewhenholdingthebladeofthetool.
②Toolshanktoleranceofh6isrecommendedforhigh-speedmachining.
③Clamptheshankofthetoolasmuchaspossible.Ifthelengthoftheshankisinsufficient,thecutterorthe
colletmaybebroken,orthechuckmaybedamaged.
④Donottryclampingwithouttools.
⑤Whenremovingthecolletandthetool,performtheproceduresinreverseorder.
⑥Whenremovingthetool,Pullitwiththehandstopreventthecutterfromflying.
⑦Coolantfortheprimechuckandcolletisoptional.
 ⑦-1.Usetheprimechuckinamachineequippedwithsafetydoor interlock during high-speed
machining.
 ⑦-2.Donotdisassembleormodifythechuck.
 ※This user's manual provides basic guide and informationfor the safeoperationof the product.Please
contactusforfurtherinformation.The company shall not be responsiblefordamageresulting from
modifyingthespecificationswithouttheapprovalofthecompany.
3. Warning

6Tooling System
When mounting the cutting tool
 ①Donotuseadamagedorcrackedchuckorthatwithexcessiverunout.
 ②Completelyremoveforeignsubstancesfromthechuckandthecuttingtoolshank.
 ③Donotuseacuttingtoolwhosemarginareaisabradedby0.4mmormore.
 ④Holdthecuttingtoolwithclothorsimilarmaterialstopreventinjury.
 ⑤Useatoolwhoseshanktoleranceish7.
 ⑥Donotuseacuttingtoolwithnotchedorflatshank(seethefigureontheright).
During work
 ①Ifyoufeelvibrationortrembling,stoptheuseofthetool.
 ②Donottouchthechuckorcuttingtoolwhilethespindlerotates.
Others
 ①Donotleavetheclampednutlongtimewhenthecuttingtoolisnotengaged.
 ②SAMCHULLYrecommendsusingthefullstudofthecompany.Thefullstudisoneoftheconsumablesand
shouldbereplacedeverytwoyears.
 ③Donotuseafullstudsuspectedtobedamagedordeformed
4. Precautions

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Instruction Manual

Thecompanyprovidesthefollowingqualitywarranty.
Theproductismanufacturedthroughstrictqualitycontrolandinspectionprocedures.
Ifyoudetectadefectontheproduct,contactyourdealerorthecustomerservicecenterofthecompany.
Partretentionperiod:5years(Thespecificationsaresubjecttochangewithoutpriornotice.)
Product name PRIME Chuck
Dimensions BT - PM -
Product number
Quality warranty period 12 months
Purchase date . .
Quality warranty

E2018-C2-105
www.samchully.com
Samchully Machinery(HEAD OFFICE)
99, Namdong-daero, Namdong-gu, Incheon, Korea TEL. [phone] FAX. [phone]
Samchully Workholding(USA OFFICE)
20472 Crescent Bay Drive Lake Forest, CA 92630 TEL. [phone]
FAX : [phone] TOLL FREE : +1 (877) 750-GRIP(4747)
PRIME Chuck Instruction Manual
Korea
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