Samson 3351 Service manual

Mounting and
Operating Instructions
EB 8039 EN
Edition May 2016
Type 3351 Pneumatic On/off Valve Type 3351 Pneumatic On/off Valve
Version with handwheel
Type 3351 Pneumatic On/off Valve

Denition of signal words
DANGER!
Hazardous situations which, if not
avoided, will result in death or seri-
ous injury
WARNING!
Hazardous situations which, if not
avoided, could result in death or seri-
ous injury
NOTICE
Property damage message or mal-
function
Note:
Additional information
Tip:
Recommended action

2 EB 8039 EN

Contents
EB 8039 EN 3
1 General safety instructions.............................................................................4
2 Process medium and scope of application.......................................................5
3 Transportation and storage............................................................................5
4 Design and principle of operation ..................................................................6
5 Installation....................................................................................................8
5.1 Mounting position..........................................................................................8
5.2 Control pressure line ......................................................................................8
5.3 Accessories ...................................................................................................8
6 Start-up ........................................................................................................9
7 Maintenance ...............................................................................................10
7.1 Disassembly(DN15to80)...........................................................................10
7.2 Assembly (DN  15to80) ................................................................................ 12
7.3 Disassembly(DN100).................................................................................12
7.4 Assembly (DN  100)....................................................................................... 13
7.5 Function testing............................................................................................13
8 Nameplate..................................................................................................17
9 After-sales service .......................................................................................17

4 EB 8039 EN
General safety instructions
1 General safety instructions
−The device must be mounted, started up, or serviced by fully trained and
qualiedpersonnelonly;theacceptedindustrycodesandpracticesareto
be observed. Make sure employees or third persons are not exposed to any
danger.
−All safety instructions and warnings given in these mounting and operating
instructions, particularly those concerning installation, start-up and mainte-
nance, must be strictly observed.
−According to these mounting and operating instructions, trained personnel
refers to individuals who are able to judge the work they are assigned to
and recognize possible dangers due to their specialized training, their
knowledge and experience as well as their knowledge of the applicable
standards.
−The devices comply with the requirements of the European Pressure
Equipment Directive 97/23/EC. The declaration of conformity issued for a
regulator bearing the CE marking includes information on the applied
conformity assessment procedure.
The declaration of conformity is available on request.
−To ensure appropriate use, only use the device in applications where the
operatingpressureandtemperaturesdonotexceedthespecicationsused
for sizing the device at the ordering stage.
−The manufacturer does not assume any responsibility for damage caused
by external forces or any other external factors.
−Any hazards that could be caused in the valve by the process medium, op-
erating pressure or by moving parts are to be prevented by taking appro-
priate precautions.
−Proper transport, storage, installation, operation, and maintenance are as-
sumed.

EB 8039 EN 5
Process medium and scope of application
Note:
According to the ignition risk assessment performed in accordance with EN13463-1:
2009, section 5.2, the non-electrical actuators and valves do not have their own po-
tential ignition source even in the rare incident of an operating fault. As a result, they
do not fall within the scope of Directive 2014/34/EU. For connection to the equipo-
tential bonding system, observe the requirements specied in section 6.4 of
EN60079-14 (VDE0165 Part 1).
2 Process medium and scope of application
Type3351On/offValvewithtightshutoffforliquids,gasesandvaporsaccordingtoDINor
ANSIstandards.
Valve size DN15 to 100 NPS½ to 4
Pressure rating PN10to40 Class150and300
Ambient temperature range –35to+100°C –30to+212°F
Medium temperature range –50to+250°C –58to+482°F
TheType3351ValvebearsboththeCEandEACmarksofconformity:
·
3 Transportation and storage
ÎThe device must be carefully handled, transported, and stored.
ÎDuringstorageandtransportation,protectthedeviceagainstadverseinuences,suchas
dirt, moisture, or temperatures outside the ambient temperature range.
ÎDo not remove the protective caps from the valve ports until immediately before installing
the valve into the pipeline.
ÎWhen valves are too heavy to be lifted by hand, fasten the lifting sling to a suitable place
on the valve body support on the valve.
WARNING!
Incorrectly attached lifting slings or supports. The valve can be damaged or fall. Fas-
ten slings or supports to the valve body and secure against slipping.


6 EB 8039 EN
Design and principle of operation
4 Design and principle of oper-
ation
SeeFig.1.
Standard versionforpressureratingPN10
to40orClass150and300,fail-closeor
fail-open
Type 3351 · On/off valve with self-adjusting
PTFEV-ringpackinginnominalsizeDN15
to100(NPS½to4)formediumtempera-
turesfrom–10to+220°C(14to428°F)
Type3351 with bellows seal · On/off valve
with bellows seal and V-ring packing · Valve
sizeDN15to50(NPS½to2)·Medium
temperaturesfrom–50to250°C(–58to
482°F)
Type3351 with insulating section · On/off
valve with insulating section and plug stem
sealed by a PTFE V-ring packing · Valve size
DN15to50(NPS½to2)·Mediumtem-
peraturesfrom–50to+250°C(–58to
+482°F)
Principle of operation
The connected pneumatic control pressure
(5.8)opposestheforceofthespring(5.5)to
open or close the valve.
Depending on the design of the valve seat
(2)andwheretheplug(3)islocatedinside
the valve, the valve has two different fail-safe
actions which become effective when the
pressure is relieved from the diaphragm
(5.4)orthesupplyofcontrolpressurefails.
−Fail-close valve: upon failure of the con-
trol pressure, the valve is closed by the
spring.
−Fail-open valve: upon failure of the con-
trol pressure, the valve is opened by the
spring.
Forversionswiththeoptionalhandwheel(6),
a fail-close valve can be opened and a fail-
open valve can be closed in the event of con-
trol pressure failure.
1 Valve body
1.1 Nuts
1.2 Gasket
2 Seat
3 Plug
3.1 Plug stem
3.2 Lock nut
3.3 Washer
4 Packing
4.1 Spring
4.2 PTFE V-ring packing
4.3 Washer
5 Valve bonnet
5.1 Guide bushing
5.2 Threaded bushing
5.4 Diaphragm
5.5 Spring
5.6 Spring plate
5.7 Top diaphragm case
5.8 Connection for control
pressure
5.9 Nuts and bolts with
washers
6Handwheel(optional)
7 Bonnet with actuator
(DN100only)
7.1 Diaphragm plate
7.2 Nut/lock nut
7.3 Nut
7.4 Flattened area

EB 8039 EN 7
Design and principle of operation
DN100version
DN15to80version
with handwheel
Fail-open R=47mm
Fail-close R=64mm
DN15to50
Version with bellows seal
Detailedview:
connection for
control pressure
withG¼female
thread
A
6
5.
7
5.4
5.6
5.5
3.2
3.1
5
5.2
4.2
4
4.3
4.1
5.1
5.9
3.3
3
5.8
A
A
B
1.1
1.2
2
3
1
R
5.8
5.7 7.3
7.1
7.4
7.2
7
Fail-openFail-close
Fail-close
Fail-closeFail-open
Fig.1: Functional diagram of Type3351 Pneumatic On/off Valve

8 EB 8039 EN
Installation
Direction of ow
Thedirectionofthemediumowinthevalve
depends on the process medium and the se-
lected fail-safe action.
For fail-close valves which are used to con-
trolgasesandvapors,themediummustow
against the valve plug in the closing direc-
tion (A B).
ExceptfortheDN100version:themedium
mustowintotheplugintheopeningdirec-
tion (B A).
For control applications with liquids, the me-
diummustowintotheplugintheopening
direction(BA).
Infail-openvalves,allmediamustowin
the opening direction (A B).
Control pressure and max. differential pres-
sure Δp
Table4showsthecorrelationbetweencon-
trol pressure and max. differential pressure
Δpbasedontheprocessmediumused.
5 Installation
5.1 Mounting position
Installthecontrolvalvewiththeactuatorin
the upright position.
Flush and clean the pipeline thoroughly be-
fore installing the valve.
Note:
Make sure the valve is installed free
of stress. If necessary, support the
pipelines near the connections. Do
not attach supports directly to the
valve or actuator.
5.2 Control pressure line
Connect the control pressure line to the con-
nection(5.8)onthetopdiaphragmcase
(5.7).ConnectionwithG¼femalethread.
5.3 Accessories
SAMSON provides mounting kits with addi-
tional parts to attach valve accessories (e.g.
Type3768LimitSwitch,Type3730Position-
er).SpecifytheitemnumberlistedinTable1
to order the suitable mounting kit from
SAMSON.


EB 8039 EN 9
Start-up
6 Start-up
First start up the valve after mounting all
parts.
Asageneralrule:openandcloseshut-off
valves slowly.Opentheshut-offvalvesrst
on the upstream pressure side (upstream of
thevalve).Afterwards,openallthevalveson
theconsumerside(downstreamofthevalve).
Table1: Mounting accessories
Mounting
accessories for Valve size Description Item no. (individual parts)
Item no.
(assembly)
Type3768Limit
Switch
DN15to50/
NPS½to2
Mounting accessories for
Type3768 1400-6787
1402-0101
Accessories:stemconnec-
tor and screws (according
toIEC60534-6-1)
1402-1152
DN65to
100/NPS2½
to 4
Mounting accessories for
Type3768 1400-6787
1402-0102
Accessories:stemconnec-
tor and screws (according
toIEC60534-6-1)
1402-1153
Type3730
Positioner
DN15to50/
NPS½to2
Mounting accessories for
Type3730 1400-7454
1402-1154
Accessories:stemconnec-
tor and screws (according
toIEC60534-6-1)
1402-1152
DN65to
100/NPS2½
to 4
Mounting accessories for
Type3730 1400-7454
1402-1155
Accessories:stemconnec-
tor and screws (according
toIEC60534-6-1)
1402-1153

10 EB 8039 EN
Maintenance
7 Maintenance
SeeFig.1.
The on/off valve is subject to normal wear,
especially at the seat and plug. Depending
on the operating conditions, check the valve
at regular intervals to prevent possible fail-
ure before it can occur.
We recommend removing the parts, cleaning
them, and, if necessary, replacing them with
new ones.
Before starting any work on the valve body,
disconnect and remove the control pressure
line as well as the actuator.
WARNING!
Valves are not free of cavities. In par-
ticular, residual process medium
might still be contained in the valve
version with bellows seal.
Process medium can escape uncon-
trolled on dismantling the valve.
Depressurize and drain the valve be-
fore removing it from the pipeline.
When used at high temperatures, al-
low the plant section to cool down to
ambient temperature.
External leakage can indicate that the dia-
phragm(5.4)and,inthespecialversion,the
PTFEV-ringpacking(4.2)aredefective.
Ifthevalvedoesnotclosetightly,tightshut-
off may be impaired by dirt stuck between
theseat(2)andplug(3)orbydamagedfac-
ings.
The procedures to disassemble the fail-close
and fail-open valve are not the same as the
plug is located differently in the valves.
Amountingdevice(seeFig.2andTable2)
isneededasthespring(5.5)intheactuator
is preloaded.
To take out the seat ring, a special seat tool
(Table2)isnecessary.
RefertoTable3fortherequiredtightening
torques.
7.1 Disassembly (DN15 to 80)
1. Remove nuts and bolts at the actuator.
For versions with handwheel, turn the
handwheel to ensure that the spring plate
(5.6)isnotundertension.Removethedi-
aphragmcase(5.7)andtakeoutthedi-
aphragm.
2. Placeshim(around5mmthick)accord-
ingtoFig.1onthespringplate.Place
on mounting device and fasten with three
clamping bolts and nuts. Turn the nuts
untilthespringplate(5.6)isevenlyload-
edslightly.Thiscausestheplug(3)tode-
tach itself from the seat.
3. Completely undo the threaded bushing
(5.2).Spraythelocknut(3.2)stuckwith
adhesive to the plug stem as well as the
ends of the plug stem with solvent. Use a
hot-air gun to soften the adhesive and
undothelocknut(3.2).Positionplug
wrench(seeTable2)orhexscrewdriver
(DN65/80)andcarefullyturntheplug
stem clockwise until its height has
changedbyapprox.6mm.

EB 8039 EN 11
Maintenance
Mounting device
Washer
Spacer used for
disassembly
Spring
Fig.2: Mounting device (DN15 to 80) Fig.3: Alignment of the spring
4. Unthread the clamping bolts of the
mounting device and the plug stem grad-
ually until the plug stem is unscrewed out
ofthespringplate(5.6).Removespring
plateandspring.Unscrewlocknut(3.2).
5. Removevalvebonnet(5)fromvalve
body and carefully pull it up, for fail-
close version over the plug stem, and for
fail-open version together with the plug
stem.
6. To replace the seat and the plug in the
fail-close version, unscrew the seat.
To proceed, position the seat wrench (see
Table2)ontheseatsothatitsrecesses
are aligned with the cams of the seat.
Guide the seat wrench over the plug
stem in the fail-close version. Observe
tighteningtorqueaccordingtoTable3.
Inserttheguidepartoftheseatwrench
into the body and unscrew seat with a
suitable tool extension.
7. Carefully clean all parts. Remove gasket
(1.2).Ifthepackingleaks,unscrewthe
threadedbushing(5.2)inthevalvebon-
net and pull out the individual parts, e.g.
V-ringpacking(4.2),washer(4.3),and
spring(4.1).Whenreplacingtheplug,
renewthepackingrings(4.2)aswell.
Carefully clean all parts and the packing
chamber.

12 EB 8039 EN
Maintenance
7.2 Assembly (DN  15 to 80)
1. Inthefail-closeversion,placetheplugin
thebody.Inthefail-openversion,push
plug into the valve bonnet. Carefully
degrease the thread of the plug stem.
2. Apply a suitable sealant to the seat and
screw it in using the seat wrench. Ob-
serve tightening torque according to Ta-
ble3.
3. Packing:rstinsertspring(4.1)and
washer(4.3)intothepackingchamber,
thentheV-ringpackingparts(4.2)after
applying lubricant to them. Loosely screw
inthreadedbushing(5.2).
4. Insertgasket(1.2)intothebody.Place
thevalvebonnet(5)onthebody.Inthe
fail-close version, lift the plug stem and
carefully guide it through the packing.
Fasten the valve bonnet by evenly tight-
eningthenuts(1.1).Threadthelocknut
(3.2)ontotheplugstemuntilitreaches
thethreadend.Placeonwasher(3.3).
5. Insertspring(5.5)intothevalvebonnet
andalignitaccordingtoFig.3.Screw
springplate(5.6)ontheplugstemby
hand, until it rests on the spring. Align
the cam of the spring plate cams so that
it is positioned above the recess of the di-
aphragm case.
6. Screw on mounting device. Evenly tight-
en clamping bolts until the spring is pre-
loadedapprox.6mmbythespring
plate.
7. Apply a suitable adhesive to the thread
of the plug stem. Position plug wrench or
hex screwdriver and turn the plug stem
counterclockwise until it reaches the plug.
Continue to gradually tension the mount-
ing device until it rests on the diaphragm
case with its three stop bushings in the
fail-closeversionorapprox.2mmaway
fromitinthefail-openversion.Inthis
position, turn the plug counterclockwise
as far as it will go and tighten the lock
nut(3.2).Removethemountingdevice.
8. Insertdiaphragm(5.4),placediaphragm
case on top and tighten evenly. Tighten
threadedbushing(5.2)asfarasitwill
go.
7.3 Disassembly (DN 100)
1. Remove nuts and bolts at the actuator.
For versions with handwheel, turn the
handwheel to ensure that the spring plate
(7.1)isnolongerundertension.Liftoff
thediaphragmcase(5.7).
2. Loosennut(7.3)andunscrewitwhile
holding the plug stem stationary at the
milled part with an open-end wrench
(widthacrossats14).
3. Remove diaphragm plate and springs.
Unscrewnut(7.2)togetherwithlocknut.
4. Carefullyliftupthevalvebonnet(7).In
the fail-close version, lift it over the plug
stem, and in the fail-open version, lift it
together with the plug stem.
5. To replace the seat and the plug in the
fail-close version, unscrew the seat.
To proceed, position the seat wrench (see
Table2)ontheseatsothatitsrecesses
are aligned with the cams of the seat.
Guide the seat wrench over the plug

EB 8039 EN 13
Maintenance
stem in the fail-close version. Observe
tighteningtorqueaccordingtoTable3.
Inserttheguidepartoftheseatwrench
into the body and unscrew seat with a
suitable tool extension.
6. Carefully clean all parts. Remove gasket
(1.2).Ifthepackingleaks,unscrewthe
threadedbushing(5.2)inthevalvebon-
net and pull out the individual parts, e.g.
V-ringpacking(4.2),washer(4.3),and
spring(4.1).Whenreplacingtheplug,
renewthepackingrings(4.2)aswell.
Carefully clean all parts and the packing
chamber.
7.4 Assembly (DN  100)
1. Inthefail-closeversion,placetheplugin
thebody.Inthefail-openversion,push
plug into the valve bonnet. Carefully
degrease the thread of the plug stem.
2. Apply a suitable sealant to the seat and
screw it in using the seat wrench. Ob-
serve tightening torque according to Ta-
ble3.
3. Packing:rstinsertspring(4.1)and
washer(4.3)intothepackingchamber,
thentheV-ringpackingparts(4.2)after
applying lubricant to them. Loosely screw
inthreadedbushing(5.2).
4. Insertgasket(1.2)intothebody.Place
thevalvebonnet(5)onthebody.Inthe
fail-close version, lift the plug stem and
carefully guide it through the packing.
Fasten the valve bonnet by evenly tight-
eningthenuts(1.1).Threadthelocknut
(3.2)ontotheplugstemuntilitreaches
thethreadend.Placeonwasher(3.3).
5. Screw nut and lock nut onto the plug
stem according to the dimension R (see
Fig.1)andtighten.Ondoingso,make
sure the plug rests on the seat.
6. Insertspringsintothevalvebonnet.
Align the end of the springs towards the
middle.
7. Place diaphragm plate on the end of the
plugstem(3.1),whilepullingtheplug
stem as far as it will possibly go out of
thevalve.Screwnut(7.3)ontight,while
holding the plug stem stationary at the
milled part with an open wrench (width
acrossats14).
8. Align the holes in the diaphragm, place
diaphragm case on top and fasten tight
bytighteningthescrews(5.9)evenly.
7.5 Function testing
After reassembling the valve, check whether
the valve functions properly.
ÎConnect a suitable source of compressed
air to the signal pressure connection
(5.8)onthediaphragmactuator.
Fail-close version
−The valve must be completely closed at a
controlpressureof0bar.
−Thevalvemuststarttoopenat3barat
the latest.
−The valve must be completely open at
6bar.

14 EB 8039 EN
Maintenance
Fail-open version
−Thevalvemuststillbeopenat0.5bar.
−The valve must be completely closed at
4.5bar.
Control pressure and max. differential pres-
sure Δp
Table4showsthecorrelationbetweencon-
trol pressure and max. differential pressure
Δpbasedontheprocessmediumused.
The max. differential pressure depends on
the control pressure and can be adapted to
the operating conditions by SAMSON be-
fore delivery.

EB 8039 EN 15
Maintenance
Table2: Special tools
Valve size DN 15 to 25
NPS½ to 1
DN32 to 50
NPS1½ to 2
DN65 and 80
NPS2½ and 3
DN100
NPS4
Tool Order no.
Mounting device 1281-0036 1281-0037 1281-0038 –
Seat wrench 1280-0006 1280-0013 1280-0008 1280-0009
Plug wrench 1281-0049 1281-0049 – –
Table3: Tightening torques
Part Tightening torques
Nuts(1.1) M10/20Nm M12/35Nm M16/90Nm M20/170Nm
Packing(5.2) M20x1.5/
20Nm
M20x1.5/
80Nm
M26x1.5/
110Nm
M26x1.5/
110N
Nuts(5.9) M6/13Nm M8/18Nm M8/18Nm M8/18Nm
Plugstem(3.1) 150Nm 400Nm 850Nm 1050Nm

16 EB 8039 EN
Maintenance
Table4: Control pressure and max. differential pressure Δpmax
Valve size
DN 15 20 25 32 40 50 65 80 100
NPS ½¾ 1 – 1½ 22½ 3 4
Flowcoefcient KVS 6.3 10 14 25 31 40 72 90 170
CV7.5 12 16 – 36 47 84 105 200
Max. control pressure1) 6bar/88psi
Standard version
Fail-close
Min. control pressure to open the
valveatΔpmax
4bar/58psi
Max. perm.
differential
pressure
∆pmax
Vapors, gases A B 20bar/290psi 16bar/235psi 10bar/145psi 10bar/
145psi
Liquids B A 16bar/235psi 10bar/145psi 5bar/73psi
Fail-open
Min. control pressure to close the
valveatΔpmax
4.5bar/65psi 4bar/
58psi
Max. perm. differential pressure
Δpmax for vapors, gases or liquids 20bar/290psi 16bar/235psi 10bar/145psi
Special version forfail-closeversionforhigherdifferentialpressureΔp
Min. control pressure to open the
valveatΔpmax
5.5bar/80psi –
Max. perm. differential pressure
Δpmax for vapors, gases or liquids2) 30bar/435psi 20bar/290psi 7bar/102psi –
1) The pressure must not exceed the nominal pressure of the valve body.
2) FordirectionofowBA

EB 8039 EN 17
Nameplate
8 Nameplate
The nameplate includes all details required
to identify the on/off valve.
3351-
3 -
1
2
3 4
Made in France
5
6
1Type3351-Modicationindex
2 Serial number
3Flowcoefcient(KVS/CV)
4
Seal
PT Soft seal with PTFE/glass
PTI Soft seal with PTFE/stainless
steel
STV Completely of Stellite®
ST Base material with Stellite®
facing
ME Metal base material
PK Soft seal with PEEK
NI MetalsealwithnickelorInconel
5Nameplate header
(e.g.CEmarking)
6 Year of manufacture
Fig.4: Nameplate
9 After-sales service
Ifmalfunctionsordefectsoccur,contactthe
SAMSON After-sales Service department for
support.
The addresses of SAMSON AG, its subsid-
iaries, representatives and service facilities
worldwide can be found on the SAMSON
website, in all SAMSON product catalogs or
on the back of these Mounting and Operat-
ingInstructions.
Pleasesendyourinquiriesto:
aftersalesser[email protected].
Pleasesubmitthefollowingdetails:
−Type, model number, nominal size of
valve
−Order number, serial number
−Fail-safeposition(fail-closeorfail-open)
−Control air pressure
−Medium (including pressure and tem-
perature)
−KVS/CVcoefcient
−Installationdrawingshowingtheexact
location of the valve and all the addition-
ally installed components (shut-off valves,
pressuregauge,etc.)
Note:
See Data Sheet uT8039 for dimen-
sions and weights of the valves.


18 EB 8039 EN

EB 8039 EN 19

SAMSON AG · MESS- UND REGELTECHNIK
Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany
Phone: [phone] · Fax: [phone]
[email protected] · www.samson.de
EB 8039 EN 2016-07-19·English