GEM R480 Victoria User manual

GEMÜ R480 Victoria
Butterfly valve with bare shaft
Operating instructions
EN
further information
webcode: GW-R480

All rights including copyrights or industrial property rights are expressly reserved.
Keep the document for future reference.
© GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG
01.02.2021
www.gemu-group.com2 / 34GEMÜ R480 Victoria

Contents
1 General information .................................................. 4
1.1 Information .......................................................... 4
1.2 Symbols used ...................................................... 4
1.3 Definition of terms .............................................. 4
1.4 Warning notes ..................................................... 4
2 Safety information .................................................... 5
3 Product description ................................................... 5
3.1 Construction ........................................................ 5
3.2 Description ........................................................... 5
3.3 Function ............................................................... 5
3.4 Product label ....................................................... 6
3.5 ATEX label ........................................................... 6
4 GEMÜ CONEXO ......................................................... 6
5 Correct use ............................................................... 7
5.1 Product without special function X .................... 7
5.2 Product with special function X ......................... 7
6 Order data ................................................................. 8
6.1 Order codes ......................................................... 8
6.2 Order example - standard version ...................... 9
7 Technical data .......................................................... 10
7.1 Medium ................................................................ 10
7.2 Temperature ........................................................ 10
7.3 Pressure ............................................................... 10
7.4 Product conformity ............................................. 11
7.5 Mechanical data .................................................. 11
8 Dimensions ............................................................... 13
8.1 Actuator flange .................................................... 13
8.2 Body ..................................................................... 14
9 Manufacturer's information ....................................... 20
9.1 Delivery ................................................................ 20
9.2 Transport ............................................................. 20
9.3 Storage ................................................................. 20
10 Installation in piping .................................................. 20
10.1 Preparing for installation .................................... 20
10.2 Installation location ............................................. 21
10.3 Installation of the standard version ................... 22
10.4 Installation of the ATEX version ......................... 23
11 Commissioning ......................................................... 23
12 Operation .................................................................. 23
13 Troubleshooting ........................................................ 24
14 Inspection and maintenance ...................................... 25
14.1 Cleaning the product ........................................... 25
14.2 ATEX version ....................................................... 25
14.3 Removing the butterfly valve from the piping ... 25
14.4 Presetting the butterfly valves ............................ 26
15 Spare parts ............................................................... 27
15.1 Ordering spare parts ........................................... 27
15.2 Lug ....................................................................... 28
15.3 Wafer .................................................................... 29
15.4 Replacement of spare parts ............................... 30
16 Removal from piping ................................................. 31
17 Disposal .................................................................... 31
18 Returns ..................................................................... 31
19 Declaration of Incorporation according to 2006/42/
EC (Machinery Directive) ........................................... 32
20 Declaration of conformity according to 2014/68/EU
(Pressure Equipment Directive) ................................. 33
GEMÜ R480 Victoriawww.gemu-group.com 3 / 34

www.gemu-group.com4 / 34GEMÜ R480 Victoria
1 General information
1 General information
1.1 Information
•The descriptions and instructions apply to the standard ver-
sions. For special versions not described in this document
the basic information contained herein applies in combina-
tion with any additional special documentation.
•Correct installation, operation, maintenance and repair work
ensure faultless operation of the product.
•Should there be any doubts or misunderstandings, the Ger-
man version is the authoritative document.
•Contact us at the address on the last page for staff training
information.
•A supplement to Directive 2014/34/EU (ATEX Directive) is
included with the product, provided that it was ordered in
accordance with ATEX.
1.2 Symbols used
The following symbols are used in this document:
Symbol Meaning
Tasks to be performed
Response(s) to tasks
– Lists
1.3 Definition of terms
Working medium
The medium that flows through the GEMÜ product.
Control function
The possible actuation functions of the GEMÜ product.
Control medium
The medium whose increasing or decreasing pressure causes
the GEMÜ product to be actuated and operated.
1.4 Warning notes
Wherever possible, warning notes are organised according to
the following scheme:
SIGNAL WORD
Type and source of the danger
Possible
symbol for the
specific
danger
Possible consequences of non-observance.
Measures for avoiding danger.
Warning notes are always marked with a signal word and
sometimes also with a symbol for the specific danger.
The following signal words and danger levels are used:
DANGER
Imminent danger!
▶Non-observance can cause death or
severe injury.
WARNING
Potentially dangerous situation!
▶Non-observance can cause death or
severe injury.
CAUTION
Potentially dangerous situation!
▶Non-observance can cause moderate
to light injury.
NOTICE
Potentially dangerous situation!
▶Non-observance can cause damage to
property.
The following symbols for the specific dangers can be used
within a warning note:
Symbol Meaning
Danger of explosion!
Corrosive chemicals!
GEMÜ products without an operator!
Hot plant components!
Use as end-of-line valve!
Danger – bodily injury!

www.gemu-group.com 5 / 34 GEMÜ R480 Victoria
2 Safety information
The safety information in this document refers only to an indi-
vidual product. Potentially dangerous conditions can arise in
combination with other plant components, which need to be
considered on the basis of a risk analysis. The operator is re-
sponsible for the production of the risk analysis and for com-
pliance with the resulting precautionary measures and re-
gional safety regulations.
The document contains fundamental safety information that
must be observed during commissioning, operation and main-
tenance. Non-compliance with these instructions may cause:
•Personal hazard due to electrical, mechanical and chemical
effects.
•Hazard to nearby equipment.
•Failure of important functions.
•Hazard to the environment due to the leakage of dangerous
materials.
The safety information does not take into account:
•Unexpected incidents and events, which may occur during
installation, operation and maintenance.
•Local safety regulations which must be adhered to by the
operator and by any additional installation personnel.
Prior to commissioning:
1. Transport and store the product correctly.
2. Do not paint the bolts and plastic parts of the product.
3. Carry out installation and commissioning using trained
personnel.
4. Provide adequate training for installation and operating
personnel.
5. Ensure that the contents of the document have been fully
understood by the responsible personnel.
6. Define the areas of responsibility.
7. Observe the safety data sheets.
8. Observe the safety regulations for the media used.
During operation:
9. Keep this document available at the place of use.
10. Observe the safety information.
11. Operate the product in accordance with this document.
12. Operate the product in accordance with the specifications.
13. Maintain the product correctly.
14. Do not carry out any maintenance work and repairs not de-
scribed in this document without consulting the manufac-
turer first.
In cases of uncertainty:
15. Consult the nearest GEMÜ sales office.
3 Product description
3.1 Construction
1
2
3
6
4
5
7
8
8
9
0-2
0-1
10
Item Name Materials
1 Body SG iron 5.3106, epoxy
coated (RAL 5021)
2 Shaft 1.4021
3 Axis 1.4021
4 Disc Various materials (see or-
der data)
5 Liner Various materials (see or-
der data)
6 Threaded plug 1.4021
7 O-ring NBR
8 Support rings PTFE
9 Hexagon head bolts Stainless steel A2-70
0 Earthing kit
0-1 Cable lug
0-2 Stranded wire
3.2 Description
The GEMÜ R480 Victoria soft seated metal butterfly valve is
equipped with a bare shaft with top flange in accordance with
EN ISO 5211. The butterfly valve is available in nominal sizes
DN 50 to 300 and in standardized installation lengths ISO
5752/20 | EN 558-1/20 | API 609 category A (DIN 3202 K1) in
wafer and lug body versions.
3.3 Function
The product controls a flowing medium after a manual, pneu-
matic or motorized actuator has been mounted.
3 Product description

www.gemu-group.com6 / 34GEMÜ R480 Victoria
4 GEMÜ CONEXO
3.4 Product label
The product label is located on the valve body. Product label
data (example):
Design in accordance with order data
Item number
Device-specific data
Year of manufacture
The month of manufacture is encoded in the traceability num-
ber and can be obtained from GEMÜ. The product was manu-
factured in Germany.
The operating pressure stated on the product label applies to
a media temperature of 20 °C. The product can be used up to
the maximum stated media temperature. You can find the
pressure/temperature correlation in the technical data.
3.5 ATEX label
The product with special function X is intended for use in po-
tentially explosive areas and is equipped with an ATEX label.
On the butterfly valve there is an additional adhesive label
with the ATEX marking for the butterfly valve with bare shaft:
480 50W332A1ELF05 D09 X
II -/2 G 88326775
II -/2 D
Ex h -/IIB T6 …T3 -/Gb X
Ex h -/IIIC T150°C -/Db X
The ATEX marking applies only to the butterfly valve with bare
shaft. The overall evaluation must be carried out by the plant
operator.
4 GEMÜ CONEXO
The interaction of valve components that are equipped with
RFID chips and an associated IT infrastructure actively in-
crease process reliability.
Thanks to serialization, every valve and every relevant valve
component such as the body, actuator or diaphragm, and
even automation components, can be clearly traced and read
using the CONEXO pen RFID reader. The CONEXO app, which
can be installed on mobile devices, not only facilitates and im-
proves the "installation qualification" process, but also makes
the maintenance process much more transparent and easier
to document. The app actively guides the maintenance techni-
cian through the maintenance schedule and directly provides
him with all the information assigned to the valve, such as
test reports, testing documentation and maintenance histor-
ies. The CONEXO portal acts as a central element, helping to
collect, manage and process all data.
For further information on GEMÜ CONEXO please visit:
www.gemu-group.com/conexo

www.gemu-group.com 7 / 34 GEMÜ R480 Victoria
5 Correct use
DANGER
Danger of explosion!
▶Risk of severe injury or death.
●Do not use the product in potentially
explosive zones.
●Only use the product in potentially ex-
plosive zones confirmed in the declara-
tion of conformity.
WARNING
Improper use of the product
▶Risk of severe injury or death.
▶Manufacturer liability and guarantee will be void.
●Only use the product in accordance with the operating
conditions specified in the contract documentation and in
this document.
The product is designed for installation in piping systems and
for controlling a working medium.
●Use the product in accordance with the technical data.
5.1 Product without special function X
The product is not intended for use in potentially explosive
areas.
5.2 Product with special function X
With the special version X order option, the product is inten-
ded for use in potentially explosive areas in zone 1 with gases,
mists or vapours and zone 21 with combustible dusts in ac-
cordance with EU Directive 2014/34/EU (ATEX).
The product has the following explosion protection marking:
Gas: II -/2 G Ex h -/IIB T6 …T3 -/Gb X
Dust: II -/2 D Ex h -/IIIC T150°C -/Db X
The product has been developed in compliance with the fol-
lowing harmonized standards:
•EN 1127-1:2011
•ISO 80079-36:2016
•ISO 80079-37:2016
The product can be used in the following ambient temperat-
ure ranges: -10 °C to +70 °C
For use in potentially explosive areas, the following special
conditions or operation limits must be observed:
Index X is applied to the ATEX marking.
The following special conditions must be complied with:
•Temperature class depending on the temperature of the
conveyed medium and the clock frequency
•Not permissible as an end-of-line valve
5 Correct use

6 Order data
Other configurations available on request. Please check the availability with GEMÜ before ordering.
Products ordered with bold marked ordering options are so-called preferred series. Depending on the nominal size, these are
available more quickly.
Order codes
1 Type Code
Butterfly valve, bare shaft R480
2 DN Code
DN 50 50
DN 65 65
DN 80 80
DN 100 100
DN 125 125
DN 150 150
DN 200 200
DN 250 250
DN 300 300
3 Body configuration Code
Flange-mounted design (lug),
face-to-face dimension FTF EN 558 series 20
L
Intermediate flange design (wafer),
face-to-face dimension FTF EN 558 series 20
W
4 Operating pressure Code
3 bar 0
6 bar 1
10 bar 2
16 bar 3
5 Connection type Code
PN 6 / flange EN 1092, face-to-face dimension FTF
EN 558 series 20
1
PN 10 / flange EN 1092, face-to-face dimension
FTF EN 558 series 20
2
PN 16 / flange EN 1092, face-to-face dimension
FTF EN 558 series 20
3
ANSI B16.5, Class 150, face-to-face dimension FTF
EN 558 series 20
D
Flange BS 10 Table "E", face-to-face dimension FTF
EN 558, series 20
S
Flange AS 2129 Table "D", face-to-face dimension
FTF EN 558, series 20
T
Flange AS 2129 Table "E", face-to-face dimension
FTF EN 558, series 20
U
Flange BS 10 Table "D", face-to-face dimension
FTF EN 558, series 20
H
JIS 10 K, face-to-face dimension FTF EN 558,
series 20
G
JIS 16 K, face-to-face dimension FTF EN 558,
series 20
J
6 Body material Code
EN-GJS-400-15 (GGG-40), epoxy-coated 250 μm 2
EN-GJS-400-18-LT (GGG-40.3), epoxy coated 250
µm
3
7 Disc material Code
1.4408 A
1.4408, polished, roughness Ra 0.6-3.2, except
disc marking
B
1.4408, Halar coated C
1.4469, super duplex D
EN-GJS-400-15 (GGG-40), epoxy coated E
EN-GJS-400-15 (GGG-40), HALAR coated P
EN-GJS-400-15 (GGG-40), RILSAN PA11 coated R
2.0975 / CC333G G
1.4435 / ASTM A351 / CF3M / AISI 316L I
8 Shaft material Code
1.4021 1
9 Shut-off seal material Code
EPDM E
SBR-AB/P (abrasion resistant) F
NBR (DVGW gas certification) J
EPDM (FDA certification), white M
NBR N
FPM (FKM) V
EPDM (drinking water compliant) W
EPDM-HT (FDA certification) Z
ECO C
CSM H
Silicone (MVQ-S, steam) R
Silicone (MVQ) S
NBR (FDA certification), white U
10 Liner fixing Code
Liner bonded into body B
Loose liner L
11 Type of design Code
Without
Media wetted area cleaned to ensure suitability for
paint applications, parts sealed in plastic bag
0101
Valve free of oil and grease, media wetted area
cleaned and packed in PE bag
0107
6 Order data
www.gemu-group.com8 / 34GEMÜ R480 Victoria

11 Continuation of Type of design Code
Butterfly valve body powder coated, RAL 5015, sky
blue
1892
Thermal separation between actuator and valve
body via dew point barrier
5226
12 Special version Code
Without
ACS certification A
BELGAQUA certification B
12 Continuation of Special version Code
DNV GL approval S
WRAS certification W
ATEX certification X
ATEX certification (in the piping system) Y
13 CONEXO Code
without
Integrated RFID chip for electronic identification
and traceability
C
Order example - standard version
Order option Code Description
1 Type R480 Butterfly valve, bare shaft
2 DN 80 DN 80
3 Body configuration W Intermediate flange design (wafer),
face-to-face dimension FTF EN 558 series 20
4 Operating pressure 3 16 bar
5 Connection type 3 PN 16 / flange EN 1092, face-to-face dimension FTF EN 558 series 20
6 Body material 2 EN-GJS-400-15 (GGG-40), epoxy-coated 250 μm
7 Disc material A 1.4408
8 Shaft material 1 1.4021
9 Shut-off seal material E EPDM
10 Liner fixing L Loose liner
11 Type of design Without
12 Special version Without
13 CONEXO without
6 Order data
www.gemu-group.com 9 / 34 GEMÜ R480 Victoria

7 Technical data
7.1 Medium
Working medium: Gaseous and liquid media which have no negative impact on the physical and chemical properties
of the disc and seat material.
7.2 Temperature
Media temperature: -10 — 160 °C
Depending on the liner and disc material or the type of liner fixing
-10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
14 32 50 68 86 104 122 140 158 176 194 212 230 248 266 284 302 320
°C
°F
Disc material (code R)
Bonded liner (code B)
NBR (code J)
SBR (AB/P) (code F)
EPDM (code M)
EPDM (code W)
NBR (code N)
EPDM (code E)
EPDM (code Z)
FPM (code V)
EPDM SHT (code T)
Disc material (code E)
Liner material
Temperature
FPM material not suitable for water/steam applications above 100 °C,
Observe Pressure/Temperature diagram.
Ambient temperature: -10 — 70 °C
Storage temperature: -20 — 40 °C
7.3 Pressure
Operating pressure: 0 to 16 bar
Use (installation) as end-of-line valve
DN 50 – 200: 10 bar
DN 250, 300: 6 bar
Pressure/temperature
diagram:
DN 50 - 200
DN 250, 300
-20 200 40 60 80 100 120 140 160 180 200
0
2
4
6
8
10
12
14
16
18
Pressure [bar]
Temperature [°C]
Pressure rating: PN 6
PN 10
PN 16
www.gemu-group.com10 / 34GEMÜ R480 Victoria
7 Technical data

Kv values: DN Kv values at opening angle
20° 30° 40° 50° 60° 70° 80° 90°
50 3.0 9.0 20.0 33.0 65.0 110.0 124.0 125.0
65 9.0 15.0 30.0 64.0 118.0 195.0 214.0 222.0
80 19.0 40.0 66.0 117.0 196.0 321.0 353.0 363.0
100 29.0 75.0 137.0 213.0 316.0 487.0 584.0 618.0
125 48.0 100.0 185.0 315.0 550.0 895.0 1060.0 1120.0
150 60.0 150.0 281.0 450.0 789.0 1280.0 1630.0 1730.0
200 110.0 281.0 472.0 759.0 1480.0 2880.0 3710.0 3900.0
250 200.0 444.0 738.0 1190.0 2110.0 3880.0 5180.0 5410.0
300 250.0 682.0 1060.0 1670.0 3120.0 6360.0 8620.0 8930.0
Kv values in m³/h
When the opening angle is below 30° no regulation should be made!
7.4 Product conformity
Pressure Equipment Dir-
ective:
2014/68/EU
Food: FDA
Drinking water: ACS
WRAS
Belgaqua
Ship approval: DNV GL
Explosion protection: ATEX (2014/34/EU), order code Special version X and Y
ATEX marking: Special function code X
Gas: II -/2 G Ex h -/IIB T6...T3 -/Gb X
Dust: II -/2D Ex h -/IIIC T150°C -/Db X
Special function code Y
Gas: II 2 G Ex h /IIC T6...T3 Gb X
Dust: II 2D Ex h /IIIC T150°C Db X
7.5 Mechanical data
Weight: DN Wafer Lug
50 1.70 2.22
65 2.47 2.91
80 3.18 4.40
100 4.36 6.20
125 5.87 8.10
150 7.73 10.13
200 13.9 18.35
250 19.64 28.74
300 27.26 36.75
Weights in kg
GEMÜ R480 Victoriawww.gemu-group.com 11 / 34
7 Technical data

Torques: DN PS
3 bar 10 bar 16 bar
50 - - 9.0
65 - - 15.0
80 - - 25.0
100 - - 40.0
125 - - 60.0
150 - - 100.0
200 145.0 - 242.0
250 152.0 310.0 -
300 245.0 330.0 -
Torques in Nm
Working medium water (20 °C) and optimal operating conditions
Butterfly valves with bonded liner: the torques must be multiplied by the factor 1.3
www.gemu-group.com12 / 34GEMÜ R480 Victoria
7 Technical data

8 Dimensions
8.1 Actuator flange
E
a
b2
b1
G
y1
y2
DN 80 - 100 DN 50 - 65,
DN 125 - 300
G
y1
a
b1
DN □G øa ISO 5211 øb1 øy1 øb2 øy2 E
50 9.0 65.0 F03 | F05 36.0 6.0 50.0 7.0 17.0
65 11.0 65.0 F03 | F05 36.0 6.0 50.0 7.0 17.0
80 11.0 65.0 F05 36.0 7.0 - - 17.0
100 14.0 65.0 F05 50.0 7.0 - - 17.0
125 17.0 90.0 F05 | F07 50.0 7.0 70.0 9.0 23.0
150 17.0 90.0 F05 | F07 50.0 7.0 70.0 9.0 23.0
200 22.0 125.0 F07 | F10 70.0 9.0 102.0 11.0 34.0
250 22.0 125.0 F07 | F10 70.0 9.0 102.0 11.0 34.0
300 22.0 125.0 F07 | F10 70.0 9.0 102.0 11.0 34.0
Dimensions in mm
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8 Dimensions

8.2 Body
8.2.1 Wafer body configuration
Ø D
B1
A
B
F
C
ØS
H
I
Ø D1
DN PS A B B1 C ØD ØD1 F H ØS I
50 16 120.0 182.0 62.0 43.0 90.0 118.0 7.0 29.0 52.0 5.0
65 16 137.0 218.0 81.0 46.0 108.0 133.0 7.0 48.0 67.0 10.0
80 16 145.0 231.0 87.0 46.0 130.0 141.0 7.0 68.0 82.0 18.0
100 16 166.0 271.0 105.0 52.0 150.0 163.0 7.0 88.0 102.0 25.0
125 16 187.0 304.0 117.0 56.0 175.0 120.0 9.0 114.0 127.0 35.0
150 16 200.0 332.0 132.0 56.0 207.0 129.0 9.0 141.0 152.0 48.0
200 16 240.0 413.0 173.0 60.0 263.0 157.0 11.0 193.0 202.0 71.0
250 10 265.0 466.0 201.0 68.0 317.0 185.0 11.0 242.0 252.0 92.0
300 10 290.0 531.0 241.0 78.0 366.0 164.0 11.0 291.0 302.0 112.0
Dimensions in mm
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8 Dimensions

8.2.1.1 Connections
ØG
ØG
W°
W°
n-ø
y
Connection EN1092, EN1759
DN INCH Connection (code)
EN1092-1 PN6
(code 1)
EN1092-1 PN10
(code 2)
EN1092-1 PN16
(code 3)
EN1759/CL150
(code D)
DIN ASME w° n ØG y w° n ØG y w° n ØG y w° n ØG y
50 2" 90 4 110.0 14.0 90 4 125.0 18.0 90 4 125.0 18.0 90 4 120.6 19.0
65 2½" 90 4 130.0 14.0 90 4 145.0 18.0 90 4 145.0 18.0 90 4 139.7 19.0
80 3" 90 4 150.0 18.0 45 8 160.0 18.0 45 8 160.0 18.0 90 4 152.4 19.0
100 4" 90 4 170.0 18.0 45 8 180.0 18.0 45 8 180.0 18.0 45 8 190.5 19.0
125 5" 45 8 200.0 18.0 45 8 210.0 18.0 45 8 210.0 18.0 45 8 215.9 22.2
150 6" 45 8 225.0 18.0 45 8 240.0 22.0 45 8 240.0 22.0 45 8 241.3 22.2
200 8" 45 8 280.0 18.0 45 8 295.0 22.0 30 12 295.0 22.0 45 8 298.5 22.2
250 10" 30 12 335.0 18.0 30 12 350.0 22.0 30 12 355.0 26.0 30 12 362.0 25.4
300 12" 30 12 395.0 22.0 30 12 400.0 22.0 30 12 410.0 26.0 30 12 431.8 25.4
Dimensions in mm
n = number of bolts
Connection AS2129, BS10
DN INCH Connection (code)
AS 2129 D (code T) AS 2129 E (code U) BS10 D (code H) BS10 E (code S)
DIN ASME w° n ØG y w° n ØG y w° n ØG y w° n ØG y
50 2" 90 4 114.0 18.0 90 4 114.0 18.0 90 4 114.3 17.5 90 4 114.3 17.5
65 2½" 90 4 127.0 18.0 90 4 127.0 18.0 90 4 127.0 17.5 90 4 127.0 17.5
80 3" 90 4 146.0 18.0 90 4 146.0 18.0 90 4 146.1 17.5 90 4 146.1 17.5
100 4" 90 4 178.0 18.0 45 8 178.0 18.0 90 4 177.8 17.5 45 8 177.8 17.5
125 5" 45 8 210.0 18.0 45 8 210.0 18.0 45 8 209.6 17.5 45 8 209.6 17.5
150 6" 45 8 235.0 18.0 45 8 235.0 22.0 45 8 235.0 17.5 45 8 235.0 20.6
200 8" 45 8 292.0 18.0 45 8 292.0 22.0 45 8 292.1 17.5 45 8 292.1 20.6
250 10" 45 8 356.0 22.0 30 12 356.0 22.0 45 8 355.6 22.2 30 12 355.6 22.2
300 12" 30 12 406.0 22.0 30 12 406.0 26.0 30 12 406.4 22.2 30 12 406.4 25.4
Dimensions in mm
n = number of bolts
GEMÜ R480 Victoriawww.gemu-group.com 15 / 34
8 Dimensions

ØG
ØG
W°
W°
n-ø
y
Connection JIS K10, K16
DN INCH Connection (code)
JIS-K10 (code G) JIS-K16 (code J)
DIN ASME w° n ØG y w° n ØG y
50 2" 90 4 120.0 19.0 45 8 120.0 19.0
65 2½" 90 4 140.0 19.0 45 8 140.0 19.0
80 3" 45 8 150.0 19.0 45 8 160.0 23.0
100 4" 45 8 175.0 19.0 45 8 185.0 23.0
125 5" 45 8 210.0 23.0 45 8 225.0 25.0
150 6" 45 8 240.0 23.0 30 12 260.0 25.0
200 8" 30 12 290.0 23.0 30 12 305.0 25.0
250 10" 30 12 355.0 25.0 30 12 380.0 27.0
300 12" 22,5 16 400.0 25.0 22,5 16 430.0 27.0
Dimensions in mm
n = number of bolts
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8 Dimensions

8.2.2 Lug body configuration
F
B1
Ø D
B
A
ØS
C
H
I
Ø D1
DN PS A B B1 C ØD ØD1 F H ØS I
50 16 120.0 182.0 62.0 44.0 91.0 116.0 9.0 29.0 52.0 4.0
65 16 137.0 219.0 82.0 46.0 109.0 126.0 9.0 48.0 67.0 10.0
80 16 145.0 234.0 89.0 46.0 131.0 177.0 9.0 68.0 82.0 18.0
100 16 166.0 270.0 104.0 52.0 153.0 207.0 10.0 88.0 102.0 25.0
125 16 187.0 305.0 118.0 56.0 175.0 231.0 10.0 114.0 127.0 36.0
150 16 200.0 333.0 133.0 56.0 208.0 255.0 10.0 141.0 152.0 48.0
200 16 240.0 415.0 175.0 60.0 264.0 325.0 12.0 193.0 202.0 71.0
250 10 265.0 467.0 202.0 68.0 317.0 386.0 11.0 242.0 252.0 92.0
300 10 290.0 531.0 241.0 78.0 366.0 459.0 12.0 291.0 302.0 112.0
Dimensions in mm
GEMÜ R480 Victoriawww.gemu-group.com 17 / 34
8 Dimensions

8.2.2.1 Connections
ØG
n-ø
y
W°
Connection EN1092, EN1759
DN INCH Connection (code)
EN1092-1 PN6
(code 1)
EN1092-1 PN10
(code 2)
EN1092-1 PN16
(code 3)
EN1759/CL150
(code D)
DIN ASME w° n ØG y w° n ØG y w° n ØG y w° n ØG y
50 2" 90 4 110.0 M12 90 4 125.0 M16 90 4 125.0 M16 90 4 120.6 5/8"
65 2½" 90 4 130.0 M12 90 4 145.0 M16 90 4 145.0 M16 90 4 139.7 5/8"
80 3" 90 4 150.0 M16 45 8 160.0 M16 45 8 160.0 M16 90 4 152.4 5/8"
100 4" 90 4 170.0 M16 45 8 180.0 M16 45 8 180.0 M16 45 8 190.5 5/8"
125 5" 45 8 200.0 M16 45 8 210.0 M16 45 8 210.0 M16 45 8 215.9 3/4"
150 6" 45 8 225.0 M16 45 8 240.0 M20 45 8 240.0 M20 45 8 241.3 3/4"
200 8" 45 8 280.0 M16 45 8 295.0 M20 30 12 295.0 M20 45 8 298.5 3/4"
250 10" 30 12 335.0 M16 30 12 350.0 M20 30 12 355.0 M24 30 12 362.0 7/8"
300 12" 30 12 395.0 M20 30 12 400.0 M20 30 12 410.0 M24 30 12 431.8 7/8"
Dimensions in mm
n = number of bolts
Connection AS 2129, BS10
DN INCH Connection (code)
AS 2129 D (code T) AS 2129 E (code U) BS10 D (code H) BS10 E (code S)
DIN ASME w° n ØG y w° n ØG y w° n ØG y w° n ØG y
50 2" 90 4 114.0 M16 90 4 114.0 M16 90 4 114.3 5/8" 90 4 114.3 5/8"
65 2½" 90 4 127.0 M16 90 4 127.0 M16 90 4 127.0 5/8" 90 4 127.0 5/8"
80 3" 90 4 146.0 M16 90 4 146.0 M16 90 4 146.1 5/8" 90 4 146.1 5/8"
100 4" 90 4 178.0 M16 45 8 178.0 M16 90 4 177.8 5/8" 45 8 177.8 5/8"
125 5" 45 8 210.0 M16 45 8 210.0 M16 45 8 209.6 5/8" 45 8 209.6 5/8"
150 6" 45 8 235.0 M16 45 8 235.0 M20 45 8 235.0 5/8" 45 8 235.0 3/4"
200 8" 45 8 292.0 M16 45 8 292.0 M20 45 8 292.1 5/8" 45 8 292.1 3/4"
250 10" 45 8 356.0 M20 30 12 356.0 M20 45 8 355.6 3/4" 30 12 355.6 3/4"
300 12" 30 12 406.0 M20 30 12 406.0 M24 30 12 406.4 3/4" 30 12 406.4 7/8"
Dimensions in mm
n = number of bolts
www.gemu-group.com18 / 34GEMÜ R480 Victoria
8 Dimensions

ØG
n-ø
y
W°
Connection JIS K10, JIS K16
DN INCH Connection (code)
JIS-K10 (code G) JIS-K16 (code J)
DIN ASME w° n ØG y w° n ØG y
50 2" 90.0 4 120.0 M16 45.0 8 120.0 M16
65 2½" 90.0 4 140.0 M16 45.0 8 140.0 M16
80 3" 45.0 8 150.0 M16 45.0 8 160.0 M20
100 4" 45.0 8 175.0 M16 45.0 8 185.0 M20
125 5" 45.0 8 210.0 M20 45.0 8 225.0 M22
150 6" 45.0 8 240.0 M20 30.0 12 260.0 M22
200 8" 30.0 12 290.0 M20 30.0 12 305.0 M22
250 10" 30.0 12 355.0 M22 30.0 12 380.0 M24
300 12" 22.5 16 400.0 M22 22.5 16 430 M24
Dimensions in mm
n = number of bolts
GEMÜ R480 Victoriawww.gemu-group.com 19 / 34
8 Dimensions

www.gemu-group.com20 / 34GEMÜ R480 Victoria
9 Manufacturer's information
9 Manufacturer's information
9.1 Delivery
●Check that all parts are present and check for any damage
immediately upon receipt.
The product's performance is tested at the factory. The scope
of delivery is apparent from the dispatch documents and the
design from the order number.
9.2 Transport
1. Only transport the product by suitable means. Do not drop.
Handle carefully.
2. After the installation dispose of transport packaging ma-
terial according to relevant local or national disposal regu-
lations / environmental protection laws.
9.3 Storage
1. Store the product free from dust and moisture in its ori-
ginal packaging.
2. Avoid UV rays and direct sunlight.
3. Do not exceed the maximum storage temperature (see
chapter "Technical data").
4. Do not store solvents, chemicals, acids, fuels or similar
fluids in the same room as GEMÜ products and their spare
parts.
10 Installation in piping
10.1 Preparing for installation
WARNING
The equipment is subject to pressure!
▶Risk of severe injury or death.
●Depressurize the plant.
●Completely drain the plant.
WARNING
Corrosive chemicals!
▶Risk of caustic burns.
●Wear suitable protective gear.
●Completely drain the plant.
WARNING
GEMÜ products without an operator!
▶Risk of severe injury or death.
●Do not apply pressure to GEMÜ
products without an operator installed
in piping.
CAUTION
Hot plant components!
▶Risk of burns.
●Only work on plant that has cooled
down.
CAUTION
Leakage
▶Emission of dangerous materials.
●Provide precautionary measures against exceeding the
maximum permitted pressures caused by pressure
surges (water hammer).
CAUTION
Exceeding the maximum permissible pressure.
▶Damage to the product.
●Provide precautionary measures against exceeding the
maximum permitted pressures caused by pressure
surges (water hammer).
CAUTION
Use as end-of-line valve!
▶Damage to the GEMÜ product.
●When using the GEMÜ product as an
end-of-line valve, a mating flange must
be fitted.
CAUTION
Danger – bodily injury!
▶Risk of severe injury!
●Before performing any work on the
GEMÜ product, depressurize the plant.