Santos 53 Operating instructions

SANTOS : Instruction and maintenance manual
98153 US 2.0 - 04 2007 1 / 18 www.santos.fr
SANTOS SAS
140-150 AVENUE ROGER SALENGRO
69120 VAULX-EN-VELIN (LYON) - FRANCE
PHONE [phone] - FAX [phone]
FAX [phone]
E-Mail :[email protected] www.santos.fr
ICE CRUSHER N°53
USER AND MAINTENANCE MANUAL
IMPORTANT: documents included in this manual to be kept:
•"CE" COMPLIANCE DECLARATION
•WARRANTY CERTIFICATE
!
Coffee grinders - Fruit juicers - Mixers - Blenders - Drinks dispensers - Planetary mixers
Cheese graters - Ice crushers - Mincers - Vegetable slicers – Dough mixer
Moulins à café - Presse-fruits - Mixers - Blenders - Distributeurs de boissons - Batteurs
mélangeurs - Pétrin - Râpes à fromage - Broyeurs à glaçons - Hache-viande - Coupe-légumes
MODELES DEPOSES FRANCE ET INTERNATIONAL
INTERNATIONALLY PATENTED MODELS

SANTOS : Instruction and maintenance manual
CONTENTS
“CE” COMPLIANCE DECLARATION........................................................................................4
FOR THE ICE CRUSHER N° 53 ....................................................................................................5
RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE..........................................5
WARNING........................................................................................................................................5
INSTALLATION AND HANDLING.................................................................................................6
ELECTRICAL CONNECTION ........................................................................................................6
USING THE APPLIANCE .................................................................................................................7
USING FOR THE 1st TIME ............................................................................................................7
START-UP:......................................................................................................................................7
Assembly and preparation ...........................................................................................................7
USING..............................................................................................................................................7
HOW TO STOP THE MACHINE ....................................................................................................7
CHOOSING THE SIZE OF CRUSHED ICE...................................................................................7
USING THE MANUAL OR AUTOMATIC MODE..........................................................................8
Manual mode ...............................................................................................................................8
Automatic mode...........................................................................................................................8
CLEANING......................................................................................................................................8
SAFETY / MAINTENANCE............................................................................................................9
MOTOR OVERLOAD SAFETY FEATURE:....................................................................................9
MOTOR OVERHEATING SAFETY FEATURE ..............................................................................9
SAFE ACCESS TO THE TOOLS.....................................................................................................9
MAINTENANCE............................................................................................................................10
Spare parts..................................................................................................................................10
FAULT FINDING............................................................................................................................11
The appliance does not start.......................................................................................................11
The machine stops because the motor has overheated: (the motor unit is hot).........................11
The appliance stops further to an overload................................................................................11
The appliance continues to operate after processing all the ice cubes.......................................11
Both buttons flash simultaneously.............................................................................................11
The crushed ice does not drop into the ice bucket.....................................................................12
TECHNICAL SPECIFICATIONS................................................................................................13
Electrical wiring diagram 100-120V~ 50/60Hz and 220-240V~ 50/60Hz....................................14
Element cross-reference table ......................................................................................................15
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SANTOS : Instruction and maintenance manual
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Figures...............................................................................................................................................16
WARRANTY CERTIFICATE .....................................................................................................18
APPLIANCE IDENTIFICATION PLATE ................................................................................18

SANTOS : Instruction and maintenance manual
“CE” COMPLIANCE DECLARATION
THE MANUFACTURER:
SANTOS SAS - 140-150, Av. Roger SALENGRO 69120 VAULX-EN-VELIN (LYON)
FRANCE
HEREBY DECLARES THAT THE MACHINE DESIGNATED ON THE IDENTIFICATION
PLATE AFFIXED:
•UNDER THE APPLIANCE,
•ON THE WARRANTY CERTIFICATE ON THE LAST PAGE OF THIS MANUAL,
COMPLIES WITH THE PROVISIONS OF THE "machines" DIRECTIVE AS MODIFIED
(Directive 98/37/CEI)
AND THE NATIONAL LEGISLATION TRANSPOSING IT.
IT ALSO COMPLIES WITH THE PROVISIONS OF THE FOLLOWING EUROPEAN
DIRECTIVES:
No. 73/23 dated 19/02/73 (Low voltage directive)
No. 89/336 (CEM directive)
No. 2002/95/CE (RoHS directive)
No. 2002/96/CE (WEEE directive)
The machine complies with the provisions of the following harmonised European
standards:
EN ISO 12100 -1 and 2 : 2004 - Machine safety devices - General design principles
NF EN 60204-1: 2006 - Machine safety devices - Machine electrical equipment -
General regulations
NF EN 60335-1 : 2003 - Safety of household and similar electrical appliances
SIGNED IN VAULX-EN-VELIN ON: 01/04/2007
SIGNATORY'S TITLE: CHIEF EXECUTIVE OFFICER
SIGNATORY'S NAME: JACQUES FOUQUET
SIGNATURE
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SANTOS : Instruction and maintenance manual
FOR THE ICE CRUSHER N° 53
•Ice crusher N° 53 is designed especially for bars, cafés, hotels, restaurants and
nightclubs.
•The appliance comprises a plastic crushing unit fitted with stainless steel blades, a
1.3 kg see-through plastic hopper and a standard ice bucket.
•The appliance crushes ice cubes (square or cylindrical) from conventional ice cube
makers.
•It is fitted with a planetary reduction gear and asynchronous motor pilot controlled by
an electronic board.
•It allows for 2 sizes of crushed ice to be made.
ATTENTION:
For all handling operations including unpacking the machine, do not handle or lift
the appliance by the locking handle (2) of the cover (1) (fig. A).
ATTENTION: Make sure that the cover (1) is in the closed position before plugging the
power cable (10) into the mains supply socket (fig. B).
RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE
This equipment is marked with the selective sorting symbol relating to
wastes from electrical and electronic equipment. It signifies that this product
should be taken over by a selective collection system conforming to the
Guideline 2002/96/EC (WEEE) – part Professional Equipment – so that it
can be either recycled or dismantled in order to reduce any impact on the
environment.
For more information, please contact your Retailer or the SANTOS.
For eliminating or recycling components of equipment, please contact a specialized
company or contact SANTOS.
The electronic products not undergoing a selective sorting are potentially dangerous for
the environment.
The damaging materials should be eliminated or recycled according to the regulations in
force.
WARNING
1. Do not use this appliance to crush anything other than square or
cylindrical ice cubes not exceeding 30x30x30 mm in size.
2. Do not use this appliance to crush frozen foods.
3. No not insert objects into the crushed ice outlet opening (9).
!
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SANTOS : Instruction and maintenance manual
INSTALLATION AND HANDLING
The machine can be handled by a single person. It is recommended that the appliance be
placed on a table or worktop for more comfortable use with the controls facing you
(recommended height: 90 cm, to be adapted as required for the user).
ELECTRICAL CONNECTION
•The electric power supply for the appliance is available in 2 single-phase voltages:
-100-120V~ 50/60 Hz : 53V1
-220-240V~ 50/60 Hz : 53
Line protection: the machine should be connected to a standard 2-pole + earth electric
socket. The set-up must be fitted with a differential circuit breaker and a 16A fuse. The
appliance must be earthed (fig. B).
CARE:
•Before connecting the machine, check that the mains electrical voltage is the same
as the voltage for your appliance. Its value is shown:
¾either on the identification plate (16) under the machine.
¾or on the identification plate on the last page of this manual.
•If the power cable (10) is damaged, it should be replaced by a special assembly
available from approved SANTOS dealers or from SANTOS.
!
Note: In order to understand the following paragraphs better, you are asked to
refer to the diagrams at the end of this manual
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SANTOS : Instruction and maintenance manual
USING THE APPLIANCE
USING FOR THE 1st TIME
Carefully clean the parts of the machine in contact with the ice cubes (fig. A).
•Grip the handle of the cover (2) to unlock it, then lift it up to gain access to the ice
cube hopper (3). Clean the cover (1), hopper (3), ice bucket (6) with a non-abrasive
sponge and standard washing up liquid.
START-UP:
Assembly and preparation
(fig. A)
1. Place the drip tray (8) and its holder (7) under the crushing unit (9).
USING
1. Switch on the appliance by plugging in the power cable (10).
2. Fill the ice bucket (6) with blocks of ice (see warning paragraph)
3. Pour the contents of the ice bucket into the ice cube hopper (3) (fig. C)
4. Close and lock the cover (1) of the hopper.
5. Place the ice bucket (without its cover) on the drip tray (8) (fig. D).
6. Press the button corresponding to the size of crushed ice required.
The left-hand button (5) is provided to obtain small-sized crushed ice.
The right-hand button (4) is provided to obtain big-sized crushed ice.
7. (The crushed ice falls into the ice bucket) (fig. E).
HOW TO STOP THE MACHINE
The appliance is stopped either by:
1. pressing the button corresponding to the size of crushed ice being made
"button lit up" (4 or 5),
2. opening up the cover (1).
3. or unplugging the power cable plug (10)
CHOOSING THE SIZE OF CRUSHED ICE
The appliance does not require any adjustment.
The left-hand button (5) is provided to obtain small-sized crushed ice.
The right-hand button (4) is provided to obtain big-sized crushed ice.
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SANTOS : Instruction and maintenance manual
USING THE MANUAL OR AUTOMATIC MODE
Manual mode
Prolonged pressing of one of the buttons (4 or 5) starts up the manual mode. The motor
runs for as long as the push button is pressed then stops as soon as it is released.
Automatic mode
Brief pressing of one of the buttons (4 or 5) starts up the automatic mode. The motor
runs for a set programmed time (1 minute) then stops.
Note: the timer cannot be adjusted. The preset time corresponds to complete crushing of
the 1.3 kg of ice (maximum hopper capacity).
During the automatic cycle, briefly pressing of the button for the size of crushed ice in
progress (button lit up) will stop the appliance (timer initialization).
During the automatic cycle, briefly pressing of the button for the other size of crushed
ice in progress (button NOT lit up) will change the crushed ice size without initializing the
timer.
Opening the cover (1) during the automatic cycle will stop the motor.
Closing the cover (1) will start the motor back up. The cycle resumes where it was as soon
as the cover is closed (timer not initialized on opening/closing of cover).
CLEANING
IMPORTANT:
•In every case, the machine should be stopped and the machine's
power cable (10) unplugged.
•Cleaning with a water spray or pressure spray is not permitted
!
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SANTOS : Instruction and maintenance manual
SAFETY / MAINTENANCE
MOTOR OVERLOAD SAFETY FEATURE:
If the motor gets blocked (foreign or hard matter), the appliance will perform 2 successive
blade rotation direction changes to make it easier for the hard matter to go through. The
appliance will then resume its normal cycle. If the 2 direction changes are not enough to
overcome this problem, the appliance will then go into the safety state and the motor will
stop.
The safety state is signaled by simultaneously flashing of both push buttons (4) and (5).
In this case: To overcome the fault: remove the foreign matter from the crushing unit, then
initialize the appliance (hold the 2 push buttons (4) and (5) down for 2 seconds).
If the problem persists, switch off the power supply to the machine (unplug the power cord
(10) from the mains socket) and call in the maintenance service or contact a SANTOS
approved dealer.
MOTOR OVERHEATING SAFETY FEATURE
In the event of the motor overheating, the appliance stops automatically.
The protection device is reset automatically, wait for the motor to cool down (15 to 30
seconds) before starting the machine back up.
If the problem persists, switch off the power supply to the machine (unplug the power cord
(10) from the mains socket) and call in the maintenance service or contact a SANTOS
approved dealer.
SAFE ACCESS TO THE TOOLS
The appliance can only be started up if the cover (1) is closed.
•Opening the cover (1) will stop the machine and the moving parts.
The machine is started back up as soon as the cover is closed (1).
•A cut in the mains power supply will stop the machine.
One of the two push buttons (4) or (5) must be pressed in order to start the
machine back up.
For safety reasons, do not place your finger or part of your hand into the crushed ice outlet
opening, even if it is blocked up by a clump of crushed ice. In this case, refer to the "Fault
finding" section.
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SANTOS : Instruction and maintenance manual
MAINTENANCE
Before carrying out any work on the appliance, it is essential to unplug it from
the mains and to discharge the motor starting capacitor:
!
Spare parts
IMPORTANT: Use of spare parts other than certified original SANTOS parts
is prohibited.
!
This machine requires no particular maintenance because the bearings are lubricated for
life.
If work is required to replace worn parts such as the crushing blades, electrical or other
components, refer to the parts list (see exploded view at the end of the manual).
Please quote the following when ordering spare parts (see references in the exploded
view at the end of this manual):
•type
•appliance’s serial number
•electrical characteristics (16)
given underneath the appliance.
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SANTOS : Instruction and maintenance manual
FAULT FINDING
Carefully determine the reason for the appliance stopping.
In all circumstances, if the problem persists, switch off the appliance (unplug the mains
power cord plug (10)) and call on someone from the maintenance department or contact an
approved SANTOS dealer.
The appliance does not start
•Check: the mains power supply and the condition of the power cable (10).
•Check that the luminous indicator lamp at the outlet of the crushing unit (9) goes on
for approximately ten seconds when the appliance is connected to the mains power
supply.
•Check that there is no foreign matter stuck between the blades.
•Inside the appliance, check the condition of the electric wires and connections (at the
grommet (12) and the connection block (13) (fig. F)
•Check the electrical components by changing them one at a time (capacitor, cover
safety device, electronic module, motor).
The machine stops because the motor has overheated: (the motor unit is hot)
In the event of the motor overheating, the appliance will stop automatically.
The protection device is reset automatically, wait for the motor to cool down (15 to 30
seconds) before starting the machine back up.
The appliance stops further to an overload
Foreign matter between the blades and intensive use can lead to motor overload.
Under these circumstances, either the thermal protection or the excess current protection
may be activated and stop the machine operating.
If the machine is hot, refer to the section "The machine stops because the motor has
overheated".
If not, refer to the "motor overload safety feature" section.
The appliance continues to operate after processing all the ice cubes
In automatic mode, the appliance operates according to a non-adjustable timer set to 1
minute (time required to process a whole hopper load on small size).
Press the button which is lit up in order to go back to manual mode and stop the appliance.
Both buttons flash simultaneously
The appliance stops further to a motor overload. To overcome this, refer to the "motor
overload safety feature" section.
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SANTOS : Instruction and maintenance manual
The crushed ice does not drop into the ice bucket
The appliance is designed to crush the whole capacity of a standard ice cube tray in one go.
If too many ice cubes are loaded into the hopper or if an ice bucket which is too small is
used, the crushed ice level gradually builds up to the outlet opening. As the crushed ice
cannot fall down, it is compacted in the crushing unit. Just removing the ice bucket will not
be enough to unblock the crushed ice outlet opening.
IMPORTANT:
No not insert hard objects into the crushed ice outlet opening
when the appliance is in operation.
!
Solution:
•Stop the appliance.
•Empty the ice bucket (filled with crushed ice)
•Fill the ice cube hopper and start the automatic cycle of each size back up again.
•Wait a few moments for the ice to melt if required.
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SANTOS : Instruction and maintenance manual
TECHNICAL SPECIFICATIONS
Model 53
Single phase
Supply voltage (V~) 220-240 100-120
Frequency (Hz) 50/60 50/60
Motor: Rating
Power input (W) 130 155
Motor speed: (rpm) 1450 to 50Hz 1700 to 60Hz
Blade speed: (rpm) 75 to 50Hz 88 to 60Hz
Ice cube hopper working capacity (kg) 1.3
Number of mobile blades 4
Number of fixed blades 3
Mean output in "small size" (kg/h) 180
Mean output in "big size" (kg/h) 110
Timer time (s) 60
Ice bucket working capacity (kg) 1.3
Dimensions: Height (mm) 474
Width (mm) 236
Depth (mm) 353
Weight: Net weight (kg) 10
Weight including packing (kg) 11
Noise: (2) (dBA) 63
(1) These ratings are provided as a rough guide. The exact electrical specifications can be found
on the rating plate.
(2) Noise level measured with sound pressure appliance in operation 1 m from its centerline in
accordance with standard EN 31201.
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SANTOS : Instruction and maintenance manual
Electrical wiring diagram 100-120V~ 50/60Hz and 220-240V~ 50/60Hz
Black
Cover
Safet
y
device
~Brown
Brown
Capacitor
Yellow
White
Black
Red
M
Electronic module
Y
ellow
Red
White
Brown
Yellow
Brown
Blue
Blue
White
Black
Green / Yellow
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SANTOS : Instruction and maintenance manual
Element cross-reference table
ITEM Description
1 Ice cube hopper cover
2 Locking handle
3 Ice cube hopper
4 "Big size" button
5 "Small size" button
6 Ice bucket
7 Drip tray holder
8 Drip tray
9 Crushing unit
10 Power cable plug
11 Capacitor
16 Identification plate
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SANTOS : Instruction and maintenance manual
Figures
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Fig. C
10
Fig. B
9
Fig. A
8
7
6
5
4
3 2
1

SANTOS : Instruction and maintenance manual
14
13
11
12
Fig. F
Fig. D
Fig. E
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SANTOS : Instruction and maintenance manual
WARRANTY CERTIFICATE
WARRANTY
This appliance is guaranteed for twelve months from the date of manufacture appearing
on the identification plate.
The guarantee is strictly limited to the free replacement of any original part acknowledged
by us as being defective as a result of a fault or a manufacturing defect and identified as
belonging to the appliance in question.
It does nor apply to damage resulting from an installation or use which does not comply
with the instructions supplied with each appliance (user manual) or in the event of an
obvious lack of maintenance or non-observance of basic electrical safety rules.
All part replacements under warranty are made after return of the defective part to our
workshops carriage paid, accompanied by a copy of this warranty certificate on which the
serial number of the appliance is shown.
All appliances have an identification plate bearing a serial number identical to that on this
warranty certificate.
In the event of serious damage which is deemed only to be repairable in our workshops,
and after agreement from our services, all appliances under warranty are to be dispatched
by the client carriage paid. If the appliance is repaired outside the warranty, the forwarding
and return transport is the responsibility of the client. Parts and labour are invoiced at the
prices in force (spare parts price - hourly labour cost). All repairs will be subject to a prior
estimate which should be agreed before repair.
In the event of a dispute, the Courts for the manufacturer's area (Lyon) alone have
jurisdiction.
APPLIANCE IDENTIFICATION PLATE
SPECIMEN
For all documents not supplied with
the appliance.
Printed, Faxed and Downloaded
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