Santos 53 Operating instructions

SANTOS : Instruction and maintenance manual
98153 US 3.4 - 12 2012 1 / 19 www.santos.fr
USER AND MAINTENANCE MANUAL
IMPORTANT: documents included in this manual to be kept:
•"CE" COMPLIANCE DECLARATION
•WARRANTY CERTIFICATE
Translation of the original version
Coffee grinders - Fruit juicers - Mixers - Blenders - Drinks dispensers - Planetary mixers
Cheese graters - Ice crushers - Mincers - Vegetable slicers – Dough mixer
Moulins à café - Presse-fruits - Mixers - Blenders - Distributeurs de boissons - Batteurs
mélangeurs - Pétrin - Râpes à fromage - Broyeurs à glaçons - Hache-viande - Coupe-légumes
MODELES DEPOSES FRANCE ET INTERNATIONAL
INTERNATIONALLY PATENTED MODELS
SANTOS SAS
140-150 AVENUE ROGER SALENGRO
69120 VAULX-EN-VELIN (LYON) - FRANCE
PHONE [phone] - FAX [phone]
E-Mail :[email protected] www.santos.fr
ICE CRUSHER N°53
!

SANTOS : Instruction and maintenance manual
98153 US 3.4 - 12 2012 2 / 19 www.santos.fr
CONTENTS
“CE” COMPLIANCE DECLARATION ........................................................................................4
SAFETY RULES ...............................................................................................................................5
DO NOT:..........................................................................................................................................5
INSTALLATION AND HANDLING.................................................................................................6
ELECTRICAL CONNECTION ........................................................................................................6
USING FOR THE 1st TIME ............................................................................................................6
RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE..........................................7
FOR THE ICE CRUSHER N° 53 ....................................................................................................7
USING THE APPLIANCE .................................................................................................................8
START-UP: ......................................................................................................................................8
Assembly and preparation ...........................................................................................................8
USING..............................................................................................................................................8
HOW TO STOP THE MACHINE ....................................................................................................8
CHOOSING THE SIZE OF CRUSHED ICE...................................................................................8
USING THE MANUAL OR AUTOMATIC MODE..........................................................................9
Manual mode ...............................................................................................................................9
Automatic mode...........................................................................................................................9
CLEANING ......................................................................................................................................9
SAFETY / MAINTENANCE..........................................................................................................10
MOTOR OVERLOAD SAFETY FEATURE:..................................................................................10
MOTOR OVERHEATING SAFETY FEATURE ............................................................................10
SAFE ACCESS TO THE TOOLS...................................................................................................10
MAINTENANCE ............................................................................................................................11
Spare parts..................................................................................................................................11
FAULT FINDING............................................................................................................................12
The appliance does not start.......................................................................................................12
The machine stops because the motor has overheated: (the motor unit is hot) .........................12
The appliance stops further to an overload................................................................................12
The appliance continues to operate after processing all the ice cubes.......................................12
Both buttons flash simultaneously.............................................................................................12
The crushed ice does not drop into the ice bucket.....................................................................13
TECHNICAL SPECIFICATIONS ................................................................................................14

SANTOS : Instruction and maintenance manual
98153 US 3.4 - 12 2012 3 / 19 www.santos.fr
Electrical wiring diagram 100-120V~ 50/60Hz and 220-240V~ 50/60Hz....................................15
Element cross-reference table ......................................................................................................16
Figures...............................................................................................................................................17
WARRANTY CERTIFICATE .....................................................................................................19
APPLIANCE IDENTIFICATION PLATE ................................................................................19

SANTOS : Instruction and maintenance manual
98153 US 3.4 - 12 2012 4 / 19 www.santos.fr
“CE” COMPLIANCE DECLARATION
THE MANUFACTURER:
SANTOS SAS - 140-150, Av. Roger SALENGRO 69120 VAULX-EN-VELIN (LYON)
FRANCE
declares that the appliance intended for the professional market described below:
Description: ICE CRUSHER
Type number: 53
complies with:
•the statutory provisions defined in appendix 1 of the European "machines" directive
n°2006/42/CE and the national legislation transposing it
•the statutory provisions of the following European directives and regulations:
oN° 2006/95/CE (low voltage directive)
oN° 2004/108/CE (EMC directive)
oNo. 2002/95/CE (RoHS directive)
oNo. 2002/96/CE (WEEE directive)
oN° 1935/2004/CE (regulation) relating to materials and articles intended to
come into contact with foodstuffs
Harmonised European standards used to give presumption of conformity with the essential
requirements of the above-mentioned directives:
•NF EN 1678+A1: 2010, Food processing machinery –Vegetable cutting
machines - Safety and hygiene requirements.
This European standard is a type-C standard as defined in EN ISO 12100. When the provisions of
this type-C standard differ from those stated in the type-A or B standards, the provisions of the type-
C standard override the provisions of the other standards. This standard provides the means to
comply with the requirements of the "machines" directive n°2006/42/CE, (see appendix ZA)
•NF EN ISO 12100 -1 and 2:2004: Safety of machinery - General principles for
design
•NF EN 60204-1: 2006 : Safety of machinery - Electrical equipment of machines-
General requirements
•NF EN 1672-2: 2005, Food processing machinery – Basic concepts – Hygiene
requirements
•NF EN 60335-1: 2003 : Household and similar electrical appliances. Safety.
•NF EN 60335-2-64 :2004 : Particular requirements for commercial electric kitchen
machines
Drawn up in VAULX-EN-VELIN on: 01/01/2010
Signatory’s position: CHIEF EXECUTIVE OFFICER
Signatory’s name: Aurélien FOUQUET
Signature:

SANTOS : Instruction and maintenance manual
98153 US 3.4 - 12 2012 5 / 19 www.santos.fr
SAFETY RULES
At the time of use, maintenance or scrapping of the appliance, always ensure that the
following elementary precautions are adhered to.
Read the explanatory instructions in full
Keep this user manual
ATTENTION:
For all handling operations including unpacking the machine, do not handle or lift
the appliance by the locking handle (2) of the cover (1) (fig. A).
ATTENTION: Make sure that the cover (1) is in the closed position before plugging the
power cable (10) into the mains supply socket (fig. B).
DO NOT:
1. Do not use this appliance to crush anything other than square or cylindrical
ice cubes not exceeding 30x30x30 mm in size.
2. Do not use this appliance to crush frozen foods.
3. No not insert objects into the crushed ice outlet opening (9).
4. Cleaning in a jet of water or a high pressure spray is prohibited.
5. The base must not be immersed in water.
6. Never use the appliance if the power cord is damaged. It must be replaced
by a special unit available from an approved SANTOS dealer or from
SANTOS itself.
7. The appliance must be unplugged before any intervention on it: cleaning,
general care, maintenance.
8. It is forbidden to operate the appliance on a surface with a slope in excess of
10° with respect to the horizontal plane. The feet of the machine must
always be resting on this surface. The machine motor centre line must
always be vertical with respect to the surface on which it is placed.
9. The use of spare parts other than certified original SANTOS parts is
prohibited
10.Never connect several appliances to the same power socket.
11.Never use the machine outdoors.
12.Never place the appliance close to or on a source of heat.
13.This appliance is a professional machine designed exclusively for
professional use. It is not designed for household use.
!
Note: You will find it easier to understand the next few paragraphs if you refer to
the diagrams at the end of this manual

SANTOS : Instruction and maintenance manual
98153 US 3.4 - 12 2012 6 / 19 www.santos.fr
14.This appliance is not designed for use by people (including children) whose
physical, sensorial or mental capacities are impaired or by people with no
experience or knowledge, unless they have been supervised or given
training in the use of the appliance beforehand by a person responsible for
their safety.
Supervise children to ensure they do not play with the appliance.
INSTALLATION AND HANDLING
The machine can be handled by a single person. It is recommended that the appliance be
placed on a table or worktop for more comfortable use with the controls facing you
(recommended height: 90 cm, to be adapted as required for the user).
ELECTRICAL CONNECTION
•The electric power supply for the appliance is available in 2 single-phase voltages:
-100-120V~ 50/60 Hz : 53V1
-220-240V~ 50/60 Hz : 53
Line protection: the machine should be connected to a standard 2-pole + earth electric
socket. The set-up must be fitted with a differential circuit breaker and a 16A fuse. The
appliance must be earthed (fig. B).
CARE:
•Before connecting the machine, check that the mains electrical voltage is the same
as the voltage for your appliance. Its value is shown:
either on the identification plate (16) under the machine.
or on the identification plate on the last page of this manual.
•If the power cable (10) is damaged, it should be replaced by a special assembly
available from approved SANTOS dealers or from SANTOS.
USING FOR THE 1st TIME
Carefully clean the parts of the machine in contact with the ice cubes (fig. A).
•Grip the handle of the cover (2) to unlock it, then lift it up to gain access to the ice
cube hopper (3). Clean the cover (1), hopper (3), ice bucket (6) with a non-abrasive
sponge and standard washing up liquid.
!

SANTOS : Instruction and maintenance manual
98153 US 3.4 - 12 2012 7 / 19 www.santos.fr
RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE
This equipment is marked with the selective sorting symbol relating to
wastes from electrical and electronic equipment. It signifies that this product
should be taken over by a selective collection system conforming to the
Guideline 2002/96/EC (WEEE) – part Professional Equipment – so that it
can be either recycled or dismantled in order to reduce any impact on the
environment.
For more information, please contact your Retailer or the SANTOS.
For eliminating or recycling components of equipment, please contact a specialized
company or contact SANTOS.
The electronic products not undergoing a selective sorting are potentially dangerous for
the environment.
The damaging materials should be eliminated or recycled according to the regulations in
force.
FOR THE ICE CRUSHER N° 53
•Ice crusher N° 53 is designed especially for bars, cafés, hotels, restaurants and
nightclubs.
•The appliance comprises a plastic crushing unit fitted with stainless steel blades, a
1.3 kg see-through plastic hopper and a standard ice bucket.
•The appliance crushes ice cubes (square or cylindrical) from conventional ice cube
makers.
•It is fitted with a planetary reduction gear and asynchronous motor pilot controlled by
an electronic board.
•It allows for 2 sizes of crushed ice to be made.

SANTOS : Instruction and maintenance manual
98153 US 3.4 - 12 2012 8 / 19 www.santos.fr
USING THE APPLIANCE
START-UP:
Assembly and preparation
(fig. A)
1. Place the drip tray (8) and its holder (7) under the crushing unit (9).
USING
1. Switch on the appliance by plugging in the power cable (10).
2. Fill the ice bucket (6) with blocks of ice (see warning paragraph)
3. Pour the contents of the ice bucket into the ice cube hopper (3) (fig. C)
4. Close and lock the cover (1) of the hopper.
5. Place the ice bucket (without its cover) on the drip tray (8) (fig. D).
6. Press the button corresponding to the size of crushed ice required.
The left-hand button (5) is provided to obtain small-sized crushed ice.
The right-hand button (4) is provided to obtain big-sized crushed ice.
7. (The crushed ice falls into the ice bucket) (fig. E).
HOW TO STOP THE MACHINE
The appliance is stopped either by:
1. pressing the button corresponding to the size of crushed ice being made
"button lit up" (4 or 5),
2. opening up the cover (1).
3. or unplugging the power cable plug (10)
CHOOSING THE SIZE OF CRUSHED ICE
The appliance does not require any adjustment.
The left-hand button (5) is provided to obtain small-sized crushed ice.
The right-hand button (4) is provided to obtain big-sized crushed ice.

SANTOS : Instruction and maintenance manual
98153 US 3.4 - 12 2012 9 / 19 www.santos.fr
USING THE MANUAL OR AUTOMATIC MODE
Manual mode
Prolonged pressing of one of the buttons(4 or 5) starts up the manual mode. The motor
runs for as long as the push button is pressed then stops as soon as it is released.
Automatic mode
Brief pressing of one of the buttons (4 or 5) starts up the automatic mode. The motor
runs for a set programmed time (1 minute) then stops.
Note: the timer cannot be adjusted. The preset time corresponds to complete crushing of
the 1.3 kg of ice (maximum hopper capacity).
During the automatic cycle, briefly pressing of the button for the size of crushed ice in
progress (button lit up) will stop the appliance (timer initialization).
During the automatic cycle, briefly pressing of the button for the other size of crushed
ice in progress (button NOT lit up) will change the crushed ice size without initializing the
timer.
Opening the cover (1) during the automatic cycle will stop the motor.
Closing the cover (1) will start the motor back up. The cycle resumes where it was as soon
as the cover is closed (timer not initialized on opening/closing of cover).
CLEANING
IMPORTANT:
•In every case, the machine should be stopped and the machine's
power cable (10) unplugged.
•Cleaning with a water spray or pressure spray is not permitted
!

SANTOS : Instruction and maintenance manual
98153 US 3.4 - 12 2012 10 / 19 www.santos.fr
SAFETY / MAINTENANCE
MOTOR OVERLOAD SAFETY FEATURE:
If the motor gets blocked (foreign or hard matter), the appliance will perform 2 successive
blade rotation direction changes to make it easier for the hard matter to go through. The
appliance will then resume its normal cycle. If the 2 direction changes are not enough to
overcome this problem, the appliance will then go into the safety state and the motor will
stop.
The safety state is signaled by simultaneously flashing of both push buttons (4) and (5).
In this case: To overcome the fault: remove the foreign matter from the crushing unit, then
initialize the appliance (hold the 2 push buttons (4) and (5) down for 2 seconds).
If the problem persists, switch off the power supply to the machine (unplug the power cord
(10) from the mains socket) and call in the maintenance service or contact a SANTOS
approved dealer.
MOTOR OVERHEATING SAFETY FEATURE
In the event of the motor overheating, the appliance stops automatically.
The protection device is reset automatically, wait for the motor to cool down (15 to 30
seconds) before starting the machine back up.
If the problem persists, switch off the power supply to the machine (unplug the power cord
(10) from the mains socket) and call in the maintenance service or contact a SANTOS
approved dealer.
SAFE ACCESS TO THE TOOLS
The appliance can only be started up if the cover (1) is closed.
•Opening the cover (1) will stop the machine and the moving parts.
The machine is started back up as soon as the cover is closed (1).
•A cut in the mains power supply will stop the machine.
One of the two push buttons (4) or (5) must be pressed in order to start the
machine back up.
For safety reasons, do not place your finger or part of your hand into the crushed ice outlet
opening, even if it is blocked up by a clump of crushed ice. In this case, refer to the "Fault
finding" section.