Sanyo Dc-d9 Operation and maintenance manual

Notice

•1 CORRECTION

❑

vSERVICE FLASH

❑

PRODUCTION CHANGE FILE NO.

ADD INFORMATION II

Please add this notice to the Service Manual listed below.

Category :Mini Component System Date :Mav. 1996

Model :DC-D9 (Revised)

Destination :~Reference No. :SM580501 Issue Number: ~

The reason of change.

A:Misprint B:Quality Reliabilities C:Standardization

D:Des;gn E: F:

P26 572 Old

........................

PARTS LIST 572 New

P19 R1350 Old

........................

PARTS LIST R1350 New

Prod. Cord :129 472 04

Part. No.” _. .Description Q’ty

614266 1840 HOLDER, CHUCK BRACKET 1

........................................................................... ........

6142796016 HOLDER, CHUCK BRACKET 1

6142668153 STOPPER,DISC STOPPER -1

........................................................................... ........

6142790595. STOPPER, DISC STOPPER 1

AJ402 0450302 RESISTOR 4.7 J- IW 1

........................................................................... ........

A402 0481603 RESISTOR 10 J- lW 1

isi-td

........................................

ERTl

........................................

%RRPl

........................................

.When the CD is played, if ~’ME “appears in the FL display .

and the mechanism does not operate as normal, check

Serial No.

the CD changer following the procedure described below. u’

(a) Check the serial number (rear cabinet). SerialNo.

If no “F” is displayed after the eight-digit

serial number, carry out the work ~“F” ‘ark

according to the table on the right. TYPE 12

(b) Fill in a“F” mark after the serial number

after the work is completed. I=K%%Y=

REFERENCE No. SM580501-04

REMOVAL AND

INSTALLATION —

1. CD CHANGER MECHANISM

(a) CHUCK BRACKET (503)

(1) Rotate the UP/DOWN CAM GEAR (602). (~)

(2) Remove the 3CD changer mechanism mounting

screws. (@)

(3) Remove the chuck bracket. (@]

.::

,“:

,.;.,

.“.

-“~

,. (b) DISC STOPPER (572)

.....

xl!-

~ihWN(602) CAM GEAR

———————

1.O-l.2mm

0-?=

-1-

REPLACEMENT

2. CD SECTION

‘L 1! 111 !! II

1&’>

F!’ky-

~MB,

--1

,TO FRGNT PCB,

(CN251 )

III

!“K&

p3JE

b1 1

I11-

I I I

IC132 ALB,-, I

—-—-i il. IJ

L__________ .

POWER AMP P.WE

_...

a. RESISTOR, R1350

Ref. No. Part No. Description

R1350 ~402 048 1603 RESISTOR 10 J- lW

R1350

........................................................ . . .. ...............

4.7ohm t5% lW +10ohm %5’% lW

............. . . . . . . . . . .. ....

(Ct.ulo) (CN4111

G)(3

-2– –3–

SERVICE FLASH (ADDITIONAL)

3. CD CHANGER MECHANISM (NEW PARTS)

........................................................................................................................................... .......... .......... ........... ..

:●After the SERVICE FLASH (REFERENCE No. SM580501-03 )was printed, various changes, such as !

improvements to the DISC TRAY and the addition of aDISC TRAY HOLDER, were carried out.

E.In addition to those given previously, carry out the following procedures.

........................................................................................................................................... .......... .......... ........... ..

Page &Ref. lnterchange-

Section No. Part No. Description Q’ty ability Reason

P26 585 Old 6142662038 TRAY 3(ELIMINATE) B

......................................................................... ...........................

PARTS LIST ........ .......................... ...............

585 New 6142829127 TRAY ASSY 3(ADDITIONAL)

P17 Old

.............................................................-.......... ............................

PARTS LIST 60 ........ .......................... ...............

New 6142788158 HOLDER, DISCTRAY 1(ADDITIONAL) B

P17 Old

...................................................

PARTS LIST ................................................ ........ .......................... ...............

New 6142832295 LABEL, CAUTION, 1(ADDITIONAL) B

(CABINET) OPEN/CLOSE BUTTON .-.——. \

P18 Old

......................................................................---------..................---

PARTS LIST ........ ..........................

Y23 ...............

New 411 0282905 SCRS-TPG PAN 2X4MM 1(ADDITIONAL) B

(a) TRAY ASSY AND HOLDER .;

(b) LABEL, CAUTION (614 283 2295) [Press the OPEN /CLOSE I

PUSH ~,, :...

-4-

..............................

To open or close the disc tray, be sure to use the ;

OPEN/CLOSE button.

If you push the disc tray by hand, only the tray slips ~

in and the tray slide remains out as shownin Fig. ~

In this case, press the OPEN/CLOSE button.

Do not touch the disc tray by hand.

..............................................................................!

SERVICE FLASH (ADDITIONAL)

●

(1)

(2)

(3)

(4)

Refer to page 1of this document.

Ready three new TRAY ASS’Y (585).

Use your finger to rotate the UP/DOWN

CAM GEAR (602) in the direction of the arrow

so that the UP/DOWN MECHANISM is aligned

halfway between the CHUCKING position and

the TRAY 3selection position.

(The position where all trays can be removed.)

Remove the TRAYS (585) from the rear.

Place the TRAY ASS’Y (585) on the TRAY GUIDE

(586) ribbed section, and slowly insert it until

it is held by the TRAY HOLDER SPRING (587).

After assembling the MECHANISM, attach

the HOLDER (60), as shown in the diagram.

~. I

-1 11

4. NOTE

.......................................................................................................

I●Fill in a“F” mark after the serial number following ~

completion of the work described in this notice. :

.......................................................................................................

–5-

Serial No.

“F” mark

.. ...”..

(

EXPLODED VIEW (CD CHANGER MECHANISM )(REVISED) ...

-6-

PARTS LIST (REVISED)

DCHANGER MECHANISM (PM-CDCH3/SH)

Ref. No.

501

502

503

504

505

506

507

508

511

512

513

514

515

516

517

518

519

520

521

522

525

526

527

528

531

532

533

534

535

536

537

538

539

540

541

542

551

552

553

554

555

556

557

558

559

560

Part No.

411 022 7500

614 266 8061

614 279 6016

411 022 7807

645 009 9809

614 272 1674

614 266 1918

411 028 2905

411 021 0809

614 129 9341

614 266 1833

411 021 1202

645 010 6491

614 268 5594

411 021 2704

412 004 5705

614 266 1987

614 266 1826

411 021 1202

645 010 6491

614 266 1970

614 273 5992

614 270 2222

412 054 6202

411 022 7807

411 091 9702

411 028 2905

411 044 7007

614 266 1949

614 268 0476

412 054 6202

645 009 1186

411 096 8807

614 266 1994

614 277 9460

614 268 0469

411 098 8807

614 266 1819

411 098 8807

614 266 1802

645 012 5904

411 044 7205

645 012 5904

614 266 1932

614 268 0186

614 266 1963

Description

SCR S-TPG PAN 2X4Mt4,

CHUCK PULLEY FIX

HOLDER,CHUCK PLATE PULLEY

HOLOER,CHUCK BRACKET

SCR S-TPG PAN 2X6MM,

CHUCK BRACKET FIX

MAGNET CHUCK,CHUCKING

ASSY,PULLEY,CHUCK

JOINT,B-TOP ENCOURAGE

SCR S-TPG PAN 2X4MM,

JOINT FIX

SCR S-TPG BIN 2X6MM,LUG FIX

LUG,OPEN/CLOSE SWITCH LOAD

GEAR,OPEN/CLOSE RACK

SCR S-TPG BIN 2X8MM,.

OPEN/CLOSE SW FIX

SWITCH,LEVER,OPEN END

BELT,SQUARE,OPEN/CLOSE

SCR S-TPG BIN 2.6X6MM,

PULLEY FIX

SPECIAL SCREW,GEAR BLOCK

PULLEY,OPEN/CLOSE IDLER

PULLEY

GEAR,OPEN/CLODE IDLER

SCR S-TPG BIN 2X8Mhl,

OPEN/CLOSE SW FIX

SWITCH,LEVER.CLOSE ENO

MOUNTING,GEAR BLOCK BRACKET

PIPE,GEAR RACK GUIDE(F)

PIPE,GEAR RACK GUIDE(R)

SPECIAL SCREW,2X7.5MM,

GEAR RACK FIX

SCR S-TPG PAN 2X6MM,

TRAY HOLDER

WASHER V2X8X0.5MM

SCR S-TPG PAN 2X4MM,

MOUNTING FIX

SCR PAN+SW 2X3MM,

OPEN/CLOSE MOTOR FIX

MOUNTING,LEFT SIDE BRACKET

PIPE,OPEN/CLOSE BRAKET GUID

SPECIAL SCREW,2X7.5MM,

MOUNTING FIX

ASSY,MOTOR,OPEN/COLSE

SCR S-TPG BRZ+FLG

3X6MM,SLIDE FIX

SLIDE,TRAY HOLDER

PIPE,TRAY HOLOER GUIDE

PIPE,TRAY HOLDER GUIDE (R)

SCR S-TPG BRZ+FLG 3X6MM,

GEAR FIX

GEAR,LOAD/UNLOAO DRIVE

SCR S-TPG BRZ+FLG 3X6MM,

GEAR FIX

GEAR,LOAD/UNLOAD CAM

SWITCH,UNLOAD END

SCR PAN+SW 2X4MM,

LOAO/UNLOAD MTR FIX

SWITCH,LOAD ENO

LEVER,LOCK

SPRING,WIRE,

LOAO/UN-LOAD LOCK LEVER

MOUNTING,TRAY HOLDER

Ref. No

561

562

563

564

565

566

567

568

569

571

572

573

574

575

576

577

581

582

583

584

585

586

587

588

589 ‘

590

601

602

603

604

605

606

607

608 -

609

611

612

613

614

615

616

617

618

619

620

Part No.

411 022 8408

411 098 8807

614 266 8030

614 266 1796

614 129 9136

411 098 8807

645 009 1193

411 022 8408

614 268 0469

614 268 0162

614 279 0595

614 266 1956

411 028 2905

614 268 2906

614 270 2239

411 098 8807

614 266 1901

411 028 2905

614 266 1864

411 028 3100

614 282 9127

614 266 1871

614 266 8924

411 028 2905

614 266 1857

412 047 3904

411 098 8807

614 266 1758

614 266 1765

411 098 B807

614 266 1772

614 266 1789

614 266 1734

411 098 8807

614 266 1741

411 098 8807

614 267 6998

614 279 1202

614 237 7031

41J..J321 1202

645 010 6491

614 247 4907

614 266 1727

614 266 1888

614 129 9341

Description

5CR S-T?IG PAN 2X8MM,

TRAY HCtLDER

SCR S-TPG f3RZ+FLG 3X6MM,

GEAR FIX

SEAR,LOAD/UNLOAD IDLER1

kEAR,LOAD/UNLOAD IDLER2

LUG,LEAO MTG.

SCR S-TPG ERZ+FLG 3X6MM,

LUG FIX

kSSY,MOTOR,LOAD/UNLOAO

SCR S-TPG PAN 2X8MM,

TRAY HOLDER

PIPE,TRAY HOLDER GUIDE

SPRING,TENSION,STOPPER PULL

STOPPER,OISC STOPPER

MOUNTING,RIGHT SIDE BRAKET

SCR S-TPG PAN 2X4MM,

tiOUNTING FIX

ASSY,SLIDE,RIGHT

PIPE,RIGHT SLIDE GUIDE

SCR S-TPG BRZ+FLG 3X6MM,

RIGHT SLIDE FIX

JOINT,F-TOP ENCOURAGE

SCR S-TPG PAN 2X4MM,

JOINT FIX

HOLDER,RIGHT,TRAY GUIDE :

SCR S-TPG PAN 2X6MM,

HOLDER FIX

TRAY ASSY

HOLDER,TRAY GUIDE

SPRING,PLATE,TRAY HOLD

SCR S-TPG PAN 2X4MM,

HOLDER FIX

HOLDER,LEFT,TRAY GUIOE

SPECIAL SCREW 2X7.5MM,

HOLOER FIX

SCR S-TPG BRZ+FLG 3X6MM,

GEAR FIX

GEAR,UP/OOWN CAM (1)

GEAR,UP/DOWN CAM (2)

SCR S-TPG BRZ+FLG 3X6MM,

GEAR FIX

GEAR,UP/DOWN DRIVE (1)

GEAR,UP/DOWN DRIVE (2)

GEAR,UP/DOWN IOLER 1

SCR S-TPG BRZ+FLG 3X6MM,

GEAR FIX

GEAR,UP/DOWN IDLER 2

SCR S-TPG BRZ+FLG

3X6MM,HOLOER FIX

HOLDER,BASE MECHANISM FIX

SPECIAL SCREW,BLACK,

BASE MECHANISM FIX

CUSHION,RUB8ER, FLOATING

SCR S-TPG BIN 2X8MM,

PLAY SW FIX

SWITCH,LEVER,PLAY

SPRING,COMP,FLOATING

CHASSIS,BOTTOM CHASSIS

JOINT,BOTTOM BACK

LUG,OPEN/CLOSE SWITCH LEAD

-7-

EXPLODED VIEW (CD CHANGER &BASE MECHANISM )(REVISED)

.............................................

:U E

:Z E

:-l

;l-

-iii

.............................................

g‘\

-8-

PARTS LIST (REVISED)

... . .

,..

....

:“..’.

{cf. No.

125

i26

i27

i28

i29

i31

i32

i33

i34

i35

;36

j37

j38

j39

540

541

Part No.

411 022 7807

614 129 9136

411 098 8807

614 268 2890

411 098 8807

614 129 9136

614 266 8054

411 102 6300

411 098 8807

614 268 0155

614 268 2883

614 127 1576

614 272 6600

411 022 7807

411 098 8807

614 266 9907

411 028 2905

411 098 8807

614 266 2007

412 005 2307

614 269 6026

614 269 6033

614 269 6040

614 269 6057

Description

3CR S-TPG PAN 2X6MM,

JOINT FIX

.UG,LOAO/UN-LOAD SWITCH LEA[

3CR S-TPG BRZ+FLG 3X6MM,

-UG FIX

4SSY,MOTOR,UPIDOWN

S.CR S-TPG BRZ+FLG 3X6MM,

3RACKET MOTOR FIX

LUG,SENSOR LEAO

<OLDER,BRACKET MOTOR

SCR PAN-FLG 2.6X2.8MM,

JP/OOUN MOTOR FIX

SCR S-TPG BRZ+FLG

3X6MM,CHUKEI PWB FIX

SPRING,TENSION,

SYNCRO LEVER PULL

ASSY,LEVER,SYNCRO

WASHER,LEVER ASSY FIX

JOINT,BOTTOM FRONT

SCR S-TPG PAN 2X6MM,

JOINT FIX

SCR S-TPG BRZ+FLG 3X6MM,

SENSOR BK FIX

HOLDER,SENSOR BRACKET

SCR S-TPG PAN 2X4MM,

SENSOR PWB FIX

SCR S-TPG BRZ+FLG 3X6MM,

SLIOE FIX

SLIDE,TRAY SLISE

SPECIAL SCREW,3X1OMM

(WITH WASHER 3X14X1MM)

ASSY,WIRE,5P,SENSOR,

UP/DOWN MOTOR

ASSY,WIRE,6P,

LOAD/UNLOAD/PLAY SWITCH

ASSY,WIRE,4P,

LOAD/UNLOAO,UP/DOWN MOTOR

ASSY,WIRE,4P,

OPEN/CLOSE SWITCH

,..,..:CD SENSOR P.W.BOARDASSY

..... ... Ref. No. Part No. Description

“.-..:..

........

. . . 651 I614 270 19281 ASSY,PWB,SENSOR

‘“” jD191 I407 17761091 PHOTO COUPLE GP1A53E

mRDAssy

CN191

;~192

645 006 0915

645 009 6440

645 004 2706

.. .. .

Description

ASSY,PWB CD,CONNECTOR,

CHANGER

PLUG,4P,LOAO/UNLOAD SWITCH

PLUG,4P,LOAD/UNLOAD SWITCH

PLUG,4P,LOAD/UNLOAD ,UP/DOWN

MOTOR

Ref. No.

CN193

CN194

CN195

%196

:0 BAS

Ref. No.

701

701-1

701-2

701-3

701-4

701-5

701-6

702

703

704

705

706

707

708

709

710

711

?12

722

Part No.

645 014 9825

645 006 0939

645 009 6464

645 006 0922

645 009 6457

645 006 0915

645 009 6440

645 006 0953

645 009 6488

MECHANISM(P

Part No.

614 270 2031

614 268 3354

411 044 7502

614 262 2582

412 032 0208

412 014 5603

645 007 7821

411 044 8004

614 237 7024

614 277 8029

614 237 7093

614 237 7109

614 237 7116

412 047 3904

645 006 7983

645 009 9960

614 262 2599

614 238 6934

411 152 4301

645 007 7814

614 270 2543

\ASE MECHANISM P.W.I

Ref. No.

721

lmool

Sool

Part No.

614 254 0664

645 006 0939

645 012 5836

Description

PLUG,4P,LOAOIUNLOAD,UPIDOWN

MOTOR

PLuG,6P,oPEN/cLosE/PLAY

SWITCH

PLuG,6P,oPEN/cLosE/PLAY

SWITCH

PLUG,5P,SENSOR,UP/DOWN MOTOR

PLUG,4P,CD,PWB

PLUG,8P,CD*PWB

PLUG,8P,CD,PWB

LCDBM94D2SH)

Descrbtion

ASSY,CHASSIS,BASE MECHANISM

ASSY,TURNTABLE,SPINDLE

SCR PAN+SW 2X5MM,

SPINDLE MOTOR FIX

CHASSIS,BASE MECHANISM

SPECIAL WASHER, 1.9X5X0.3MM

SPECIAL WASHER,TURNTABLE

STOPPER

MOTOR,CD-SPINDLE DC 0.2W,

SPINDLE MOTOR

SCR PAN+SW 2X8f4M,

SLED MOTOR FIX

SHAFT,PICK-UP RAIL

GEAR,SLED RETARD GEAR 1

GEAR,SLED RETARD GEAR 2

GEAR,SLED

SPECIAL SCREW 2X7.5MM,

SLED GEAR FIX

PICKUP,LASER,SF-P1OO

FLEXIBLE FLAT CABLE,13P,

PICK-UP

GEAR,RACK PICK-UP RACK GEAR

SPRING,COMP,PICK-UP RACK

GEAR

SCR S-TPG PAN PCS 1.7X6MM,

PICK RACK GEAR FIX

ASSY,MOTOR CD-SLED

ASSY,CONNECTOR-S,6P,

BASE MECHANISM

3ARDASSY

Description

ASSY.PWB.MOTOR &LIMIT

SWITCH

PLUG,6P

SWITCH,LEAF,LIMIT SWITCH

WIRING CONNECTION (CHANGE) ..-.....

Please add this notice to the Service Manual listed below. ,...

Category :Mini Component System Date :Nov. 1995

Model :DC-D9

Destination :~Reference No. :SM580605 Issue Number: ~

The reason of change.

A:Misprint B:Quality Reliabilities C:Standardization

D:Design E: F:

Page &Ref. interchange-

Section No.. Part No. Description Q’ty “ability Reason

P34,35 Old WIRING DIAGRAM (ELIMINATE) B

....................................................................................................

WIRING ........ .......................... ..............

New WIRING DIAGRAM (ADDITIONAL)

WIRING Old JUMPERWIRE (CANCEL) B

................................................... ................................................

CHANGE ........ .......................... ...............

New LEAD WIRE (ADDITIONAL)

Prod. Cord :129 472 04

. . .

●In order to improve the R-CHANNEL noise when playing aCD, carry out the following procedure.

Cut the jumper wire connecting the TUNER, AMP. &

CD P.W. Board to the FRONT P.W.Board.

Add the lead wire, ,;’ :‘ -

,.”

Fix the lead wire with the sheet.

J4429

ANI.4L27

J&@O\

J1243Z

TUNER, AMP. &CD P.W.B

FRONT P.W.B

-lo–

JUMPER &LEAD WIRES

.’!. . .

Ref. No.

J4427

J1243

J4226

J4461

04458

14461 and J4429

(W21O)

14458 and J4630

(W211)

Description

JUMPER WIRE (CANCEL)

LEAD WIRE,90mm

(ADDITIONAL)

LEAD WIRE, 70mm

(ADDITIONAL)

SHEET,5X20MM, LEAD MTG.

(ADDITIONAL)

,.. i

WIRING CONNECTIOI!4 (CHANGE)

DESCRIPTION WIEUNG DIAGRAM

pvro g

J&~ Jti27

●Cut the next jumper wires as shown II==

?%O

in the diagram. -o

J4427 II

~cu&

‘~

(

~J.@458

J&i61

J3243 o5~w

J12= JL226

:T)< o.0

M426 CUT

J4461 II 00

J4458 on

TUNER, AMP & CD I?WB FRONT P.W.B

.......................................................................................

~●Arrange the lead wires so that they are not near the ~

m‘“”””’”-”-”---””--;-””””””””””””

jumper wires. (J4640, J4641, J4477 and J4476) ;

●Add the next lead wires as shown oJ442T 0~

in the diagram. .- JM40

J4L2: R

J,G,, q=F o

(1) Connect the UL1OO7 (#24, #26 or #28) .= f,,=-

J.4630

90 mm lead wire between

J4461 and J4429- ~

14477 -00

J4.458

-!4676 J4461

(2) Connect the UL1OO7 (#24, #26 or #28) 00s #*

70 mm lead wire between Jl#;@G

J4458 and J4630.

(3) Fixthe lead wires with the sheet II

(5 X20mm).

TUNER, AMP & CD P.W.!3 FRONT P.W.B

-11-

PARTS MOUNT CHANGE (POWER AMP.)

Please add this notice to the Service Manual listed below.

Category :IVlini Component System

Model :IX-D9

Destination :AU

Date :Feb. 1996

Effective from :Serial No. from U5XXOO01 to U5Z05030

Reference No. :SM580501 Issue Number :g

The reason of change.

A:Misprint B:Quality Reliabilities C:Standardization

D:Design E: F:

Prod. Cord :129 472 04

Page &Ref. lnterchange-

Section No- Part No. Description Q’ty ability Reason

PARTS R4901 Old 4010247004 CARBON 1KJA I16W 1(CANCEL) B

............ ....................................................................................... ........ .......................... ................