SARIV SAR008 User manual

Instruction Manual
Ed. December 2019
Hydro-pneumatic tool for blind rivets
3.0 ÷ 6.4 mm all alloys, and 7.8 mm aluminum
SAR 008
1
INSTRUCTION MANUAL SAR008
SAR008
H Y DRO - P NE U MA T IC T O OL F OR
B LI N D RI V E TS
3 . 0 ÷ 6 . 4 M M A L L A L LO Y S, A N D
7.8 MM A L UMINU M
DISTRIBUTOR’S STAMP
SARIV S.R.L.
Via del Progresso, 2 - 35014 FONTANIVA PD - ITALY
Tel. [phone] - Fax. [phone]
www.sariv.it- [email protected]

Instruction Manual
Ed. December 2019
Hydro-pneumatic tool for blind rivets
3.0 ÷ 6.4 mm all alloys, and 7.8 mm aluminum
SAR 008
2
Contents
1 –SAFETY INSTRUCTIONS ...................................................................................................................3
2 –GENERAL INFORMATION ................................................................................................................3
2.1 - MANUFACTURER ..............................................................................................................3
2.2 - ASSISTANCE ......................................................................................................................3
2.3 –CERTIFICATIONS AND EC MARKING .................................................................................3
2.4 –WARRANTY ......................................................................................................................3
3 –TOOL DESCRIPTION.........................................................................................................................4
3.1 –OPERATING SYSTEM ........................................................................................................4
3.2 –TECHNICAL DATA ..............................................................................................................4
3.3 –DIMENSIONS ....................................................................................................................4
4 –OPEARTION.....................................................................................................................................5
4.1 –TOOL PREPARATION ........................................................................................................5
4.2 –OPERATING INSTRUCTIONS ..............................................................................................5
5 –CARE AND MAINTENANCE..............................................................................................................7
6 –SPARE PARTS...................................................................................................................................9
7 –ACCESSORIES ................................................................................................................................11
DECLARATION OF CONFORMITY….………………………………………………………………………………………………….12

Instruction Manual
Ed. December 2019
Hydro-pneumatic tool for blind rivets
3.0 ÷ 6.4 mm all alloys, and 7.8 mm aluminum
SAR 008
3
1 - SAFETY INSTRUCTIONS
Users must read the instructions given herein thoroughly before starting to use the tool.
If you have any doubts about the instructions contained in this user’s manual, do not hesitate to contact
Sariv S.r.l. (see Section 2.1) for further explanations.
In any case:
-wear safety glasses or goggles while using the riveter –rivets are dispensed with force and at high
speed, and may cause damage or bodily harm;
-do not leave the riveter plugged into the air supply when the tool is not in use;
-never point the riveter towards someone;
-keep the tool out of reach of children at all times.
2 –GENERAL INFORMATION
2.1 - MANUFACTURER
Sariv S.r.l. has been operating on the fasteners market for years. The company has a consolidated technical
experience and offers a wide range of products related to fastening systems.
Phone: [phone]
Email: [email protected]
2.2 - ASSISTANCE
In case you need any assistance concerning the use and the maintenance of the tool, or in case you need to
order any spare parts, you shall contact your local authorised dealer (or Sariv S.r.l. directly) specifying the
version of the tool.
2.3 –CERTIFICATIONS AND EC MARKING
The tool is manufactured in compliance with the European Directives, which are in force when the tool itself
is put on the market. As the tool is not included in ENCLOSURE IV of DIRECTIVE 89/392/EEC, Sariv S.r.l. issues
a self-certification to apply the EC marking.
2.4 - WARRANTY
The warranty has a validity of 12 months, starting from the date indicated on the invoice, and covers only
replaced parts (labour is not included).
Tool damages caused by any of these cases below are not covered by warranty:
•transport and/or handling,
•user’s mistakes,
•failed servicing/maintenance, as indicated in section 5 of this manual,
•faults and/or breakages that are not attributable to tool anomalies,
•normal consumption of parts of the riveter.
The warranty is invalidated both in case of unauthorised tampering/replacements of tool components and in
case of use of accessories different to those recommended by the manufacturer, which could even cause
injuries to the tool’s user.
Sariv S.r.l. assumes responsibilities only if the tool is originally defective, but declines all forms of
responsibility if the user fails to follow the instructions given.

Instruction Manual
Ed. December 2019
Hydro-pneumatic tool for blind rivets
3.0 ÷ 6.4 mm all alloys, and 7.8 mm aluminum
SAR 008
4
3 –TOOL DESCRIPTION
3.1 –OPERATING SYSTEM
The hydro-pneumatic SAR008 is designed to place blind rivets of diameters of 3,0 mm, 3,2 mm, 3,4 mm, 4,0
mm, 4,8 mm, 6,0 mm, 6,4 mm of all alloys and 7,8 aluminium.
3.2 –TECHNICAL DATA
The following table provides the technical data and features of the tool:
TABLE 3.2 A –Technical features
TOOL WEIGHT
1.7 kg
TOOL LENGTH
332 mm
AIR PRESSURE
85 –110 psi
PULLING PRESSURE
1580 kg
STROKE LENGTH
19 mm
HYDRAULIC OIL
ISO VG 68
3.3 –DIMENSIONS

Instruction Manual
Ed. December 2019
Hydro-pneumatic tool for blind rivets
3.0 ÷ 6.4 mm all alloys, and 7.8 mm aluminum
SAR 008
5
4 –OPERATION
4.1 –TOOL PREPARATION
1. Prior to each operation of the Riveter, you must choose the size rivet you’ll be using. If setting diam.
6,0 –6,4 - 7,8 mm rivets, no changes to the tool are necessary.
2. If setting 4,0 - 4,8 mm rivets, you need to remove Jaw Pusher (#5) and replace it with Pusher Tube
(#21), to pull 3,0 –3,2 mm rivets, change #5 and replace (#22.) To do this, remove Nosepiece (#1)
and Head (#2) from Riveter. (Use 11mm wrench to loosen Nosepiece.) Unscrew Jaw Housing (#3)
from Jaw Housing Coupler(#7); when Housing is removed, Jaw Pusher (#5) as well as 3 pieces of Jaws
(#4) will be loose inside Housing. Remove Jaw Pusher (#5) and set the correct pusher tube.
3. Place metal (tube) end of Pusher Tube inside Spring (#6) that now protrudes from tool. Replace Jaws
back into Housing (as detailed in step 4); screw Housing back onto Jaw Housing Coupler (#7).
Securely tighten Housing onto Coupler, using 14mm wrench (included in Accessory bag). Hold
Coupler securely with another 14mm wrench to prevent it from turning while tightening Housing
onto it.
4. NOTE: Jaws must be correctly positioned inside Housing for optimal performance. Place 3 pieces of
Jaws down into small end of Housing. The narrow ends of jaws face downward and protrude out the
small end of Housing. The long serrated edges face inward toward each other. Make sure that the 3
jaws are in the correct position. The riveter will not operate correctly if Jaw pieces are not properly
inserted. You may need to adjust how far each piece of Jaw protrudes through small opening, to
insure they are equally distributed.
5. Carefully screw Head (#2) back onto tool securely. Making sure the Jaw pieces stay in place. Lastly,
screw correct Nosepiece onto tool (corresponding to rivet size you are using). Note: you will be
pushing jaws back into tool slightly as you are attaching Nosepiece. Use 11mm Wrench (included in
Accessory bag) to tighten Nosepiece onto tool.
6. Attach Mandrel Bottle (#95), to screw it onto the back of the tool.
4.2 –OPERATING INSTRUCTIONS
1. Attach a ¼” NPT (Quick Connect Valve) to the Universal Joiner (#45). Plug air supply into Quick
Connect Valve; air supply should operate at no higher than 110 PSI.
2. Squeeze Lever (#89) to start the vacuum system
3. Insert mandrel of rivet into Riveter. Rivet will be held in Riveter by air vacuum. If rivet falls out of
tool, vacuum is not strong enough. Amount of vacuum can be adjusted via Regulator (#83). Turn
this screw counter-clockwise to increase vacuum, or clockwise to decrease vacuum.
4. Mandrel will be ejected into Mandrel Bottle once Trigger is released.

Instruction Manual
Ed. December 2019
Hydro-pneumatic tool for blind rivets
3.0 ÷ 6.4 mm all alloys, and 7.8 mm aluminum
SAR 008
6
5. NEVER allow Mandrel Bottle to fill more than 1/3 full; damage to Hydraulic Plunger may occur. To
empty Mandrel Bottle, turn knob at end of bottle to reveal bottle opening. Shake mandrels out of
hole. Once emptied, turn knob until opening is closed and Mandrel Bottle is resealed.
6. If you pull different rivets, shut off “0”the air flow Lever #89 see (A) , then adjust to Regulator #83A
(see fig. B) till suitable for the air flow.
Regulator
Figure A: part #89
Figure B: part #83
IMPORTANT: CORRESPONDANCE NOSEPIECE –PUSHER TUBE
The standard tool is supplied with nosepiece and relevant pusher tube already installed.
If you need to install different rivet measures, make sure you change both the nosepiece and the
pusher tube, choosing them accordingly to the rivet to be applied (see table ACCESSORIES).

Instruction Manual
Ed. December 2019
Hydro-pneumatic tool for blind rivets
3.0 ÷ 6.4 mm all alloys, and 7.8 mm aluminum
SAR 008
7
5 –CARE AND MAINTENANCE
1. Regular service should be performed on this tool for best performance and longer life of tool.
2. Empty Mandrel Bottle before it gets more than 1/3 full of mandrels. Too many mandrels in collector
can damage the Hydraulic Plunger and/or cause a hazardous condition for the operator.
3. Insure that jaws are clean and free of metal shavings, dirt and oil. To access Jaws, remove Nosepiece
(#1) and Head (#2) from Riveter. Jaws will be loose in narrow end of Head. Remove the 3 Jaw
pieces, clean serrations with a wire brush or steel wool to remove debris. Once Jaws are clean,
carefully reassemble by inserting 3 pieces of Jaws into narrow end of Head, with serrations of jaws
facing inward towards each other. Tighten Head (#2) onto tool. Screw Nosepiece onto Riveter by
turning clockwise. You will be pushing the Jaws into the tool as you’re attaching Nosepiece; securely
tighten Nosepiece to Riveter with wrench.
4. Keep oil at optimum level. With use of tool there may be a gradual loss of oil. When you notice a
reduction in the stroke, you need to add a small amount of oil.
5. Change nosepiece to largest diameter that the tool accepts. This is necessary in order to test the
tool after the oil has been filled.
6. Remove air supply to Riveter, and remove Oil Plug (#17) on top of Riveter using Allen wrench
(included).
R
R
Remove Oil Plug
7. Use proper oil as listed under Specifications. Put small amount of oil in a saucer or cup; place syringe
nozzle (syringe included) down into oil, then draw plunger of syringe back to fill body of syringe.
8. Screw syringe oil (#SR) nozzle into Riveter in top hole where Oil Plug (#17) was removed. Very slowly
push in plunger of syringe to deliver oil into tool.
Add Oil
9. Unscrew syringe nozzle from Riveter and insert Oil Plug (#17) back into Riveter; tighten Oil Plug
firmly. Reconnect Riveter to air supply and depress trigger 2-3 times.
10. To test oil level, insert rivet into Nosepiece (use largest diameter rivet that tool accepts). Check to
see if rivet mandrel can be inserted completely into Nosepiece –head of rivet must touch
Nosepiece. If rivet cannot be completely inserted into tool, too much oil has been added and some
must be removed.

Instruction Manual
Ed. December 2019
Hydro-pneumatic tool for blind rivets
3.0 ÷ 6.4 mm all alloys, and 7.8 mm aluminum
SAR 008
8
Insert the rivet
The rivet body touches
the nosepiece
11. To remove excess oil, unscrew Oil Plug (#17) approximately 1/4 turn. Depress and release the
trigger to cycle air through the Riveter –oil will leak from the top of the tool at the Oil Plug hole as
trigger is depressed.
Remove excess oil
12. Wipe excess oil off of tool as you continue to depress and release the trigger as needed, until rivet
head touches the Nosepiece. Once tool is properly adjusted, tighten Oil Plug (#17) completely with
Allen wrench.
Tighten oil plug
Now the tool is ready to work.

Instruction Manual
Ed. December 2019
Hydro-pneumatic tool for blind rivets
3.0 ÷ 6.4 mm all alloys, and 7.8 mm aluminum
SAR 008
9
6 –SPARE PARTS
Figure 6.1-A –Spare Parts

Instruction Manual
Ed. December 2019
Hydro-pneumatic tool for blind rivets
3.0 ÷ 6.4 mm all alloys, and 7.8 mm aluminum
SAR 008
10
TOOL SPARE PARTS
CODE
DESCRIPTION
CODE
DESCRIPTION
SAR008-01E
6.4 mm NOSEPIECE
SAR008-63
O-RING SEAL
SAR008-02
HEAD
SAR008-64
O-RING SEAL
SAR008-03
JAW HOUSING
SAR008-65
O-RING SEAL
SAR008-04
JAWS
SAR008-66
O-RING SEAL
SAR008-05
JAW PUSHER for 6.0 and 6.4mm
SAR008-67
SCREW
SAR008-06
SPRING
SAR008-68
WASHER
SAR008-07
JAW HOUSING COUPLER
SAR008-69
O-RING R4x15
SAR008-08
NUT
SAR008-70
O-RING
SAR008-09
X-RING WASHER
SAR008-71
VALVE BUSH
SAR008-10
X-RING SEAL
SAR008-72
O-RING
SAR008-13B
HYDRAULIC PLUNGER W/BUSH
SAR008-73
O-RING
SAR008-14
O-RING SEAL
SAR008-74
RUBBER GRIP
SAR008-15
O-RING WASHER
SAR008-75A
O-RING
SAR008-16
HYDRAULIC SECTION ASS
SAR008-78
RUBBER WASHER
SAR008-17
OIL PLUG
SAR008-79
NOZZLE
SAR008-18
O-RING SEAL
SAR008-80
O-RING
SAR008-19
FILL WASHER
SAR008-81A
SCREW PLUG W/TUBE
SAR008-20
HYD. RETURN SPRING
SAR008-82A
O-RING
SAR008-23
MOTOR GASKET
SAR008-83A
REGULATOR
SAR008-24
O-RING
SAR008-85A
NUT
SAR008-26
HYDRAULIC HANDLE
SAR008-87
NAME PLATE
SAR008-28
X-RING SEAL
SAR008-88
VALVE STEM
SAR008-29
O-RING WASHER
SAR008-89
LEVER
SAR008-30
PIPE WASHER
SAR008-90
PIN
SAR008-31
SCREW PLUG
SAR008-91
O-RING
SAR008-32
PLUNGER ROD
SAR008-92
SCREW
SAR008-33
CUSHION
SAR008-93
PIN
SAR008-34
PISTON
SAR008-94
CONTAINER CONNECTOR
SAR008-35
O-RING SEAL
SAR008-95
MANDREL BOTTLE ASS'Y
SAR008-36
WASHER
SAR008-96
PIN
SAR008-37
NUT
SAR008-38
O-RING SEAL
ACCESSORIES
SAR008-39
CYLINDER CUP
CODE
DESCRIPTION
SAR008-40
O-RING SEAL
SAR008-01A
3.2 mm NOSEPIECE
SAR008-41
EXHAUST CAP
SAR008-01AL
3.2 mm EXTENSION NOSEPIECE 15mm
SAR008-42
SCREW
SAR008-01B
2.4 mm NOSEPIECE
SAR008-43
CYLINDER BODY
SAR008-01C
4,0 mm NOSEPIECE
SAR008-44
CYLINDER CAP
SAR008-01CL
4.0 mm EXTENTION NOSEPIECE 15mm
SAR008-46
TRIGGER
SAR008-01D
4.8 mm NOSEPIECE
SAR008-47
O-RING SEAL
SAR008-01DL
4.8 mm EXTENTION NOSEPIECE 15mm
SAR008-48
O-RING SEAL
SAR008-01EL
6,4 mm EXTENTION NOSEPIECE 15mm
SAR008-49
TRIGGER STEAM
SAR008-21
PUSHER TUBE
SAR008-50
O-RING SEAL
SAR008-22
PUSHER TUBE
SAR008-51
TRIGGER BUSH
SAR008-45
UNIVERSAL JOINT
SAR008-52
O-RING SEAL
SAR008-53
HANGING RING
SAR008-59
VALVE TUBE
SAR008-97
VALVE KIT
SAR008-62
O-RING
SAR008-SR
OIL SYRINGE

Instruction Manual
Ed. December 2019
Hydro-pneumatic tool for blind rivets
3.0 ÷ 6.4 mm all alloys, and 7.8 mm aluminum
SAR 008
11
7 –ACCESSORIES

Instruction Manual
Ed. December 2019
Hydro-pneumatic tool for blind rivets
3.0 ÷ 6.4 mm all alloys, and 7.8 mm aluminum
SAR 008
12
DECLARATION OF CONFORMITY
We, SARIV S.R.L.
Via del Progresso, 2 –Fontaniva (PD) –Italy
STATE
In the person of the Legal Representative Nicola Sartore
that the following tool
SAR002 –Hydro pneumatic riveting tool for blind rivets
IS MANUFACTURED ACCORDING TO
the requirements Council Directive Machineries
C.E.E. 89/392 (Machinery), subsequent amendments,
and standards EN292-1, EN292-2
SARIV s.r.l.